michael huber - ghella pty ltd - the follo line project in oslo
TRANSCRIPT
THE FOLLO LINE PROJECT IN OSLO
13th Australian Tunnelling Conference13 – 14 October, Sydney
Michael Huber Ghella Pty Ltd
Index
1. Project Overview
2. Geology
3. TBM Design
6. Construction Sequence
4. Site Layout
8. Permanent Way
9. Railway Systems
5. TBM and Site Logistics
7. Cross Passages
The Follo Line Project
1. PROJECT OVERVIEW
High speed railway line
22 km with 20 km of tunnel
Split in six major EPC contracts
Commissioned by the Norwegian National Railway Administration (Jernbaneverket)
Follo Line EPC Civil Works Contracts
1. PROJECT OVERVIEW
#1 #2#3 #4
Follo Line EPC TBM Contract #3 Scope
1. PROJECT OVERVIEW
D&B access 300.000 m3 10 months
D&B escape tunnel 74.000 m3 15 months
TBM excavation 4 drives 36.500 m 24 months
Cross passages 40 24 months
Track and systems 42.000 m 24 months
Commissioning 6 months
Total Duration 78 months
Follo Line Construction Contract EPC TBM
Acciona Infraestructuras S.A. and Ghella S.p.A. Joint Venture (AGJV)
Awarded in March 2015
Completion October 2021
Contract value: 1 billion Euro
1. PROJECT OVERVIEW
012. GEOLOGY
Follo Line Geological Profile
Largely tonalitic to granitic gneiss
Average compressive strength: 142 MPa - peak above 300 MPa
Mixed Face conditions: 15% of alignment amphibolite 250 MPa & gneiss UCS 100 MPa
Average quartz content: 28% - peak above 50%
Maximum overburden: 150m
Groundwater level is generally 2 - 3 m below terrain
SkiOslo
2. GEOLOGY
Ground Water
Impact on ground water
levels is main concern
Sensitivity classification
4 classes
2. GEOLOGY
Control of Pore Pressure and Ground Water Levels
Systematic probe drilling
Pre- excavation grouting
Water infiltration wells
013. TBM DESIGN
TBM Cutterhead Design
Adapted to high rock strength
Jernbaneverket input based on
Norwegian experience
71 Cutter rings 19” on 70 tracks
Heavy structure, stiff support
Main bearing size increased to ø 6.6 m
013. TBM DESIGN
Provisions for Systematic Grouting
Specific drill rig
setup
Independent
grouting system
driven to TBM
013. TBM DESIGN
Overview Double Shield TBMs
Four machines
Diameter 9.96 m
CHD Power 4550 kW
Length 150 m
Weight 2300 t
Conveyor belt
MSV supply
Twin quick unloader
Supplier Herrenknecht
3. TBM DESIGN
Outer Diameter 9,55 m
Inner Diameter 8,75 m
Thickness 400 mm
Segment Length 1,8 m
Segments + Key 6 + 1
Total Concrete 500.000m3
Backfilling two component grout
Segment Design
4. SITE LAYOUT
Åsland Site Overview
Main site in middle of project
Directly on E6 motorway
Adit tunnels completed before
handover
Accommodation on site
Spoil deposit area on site
4. SITE LAYOUT
Åsland Site October in 2015
4. SITE LAYOUT
Site Layout Åsland Site
1) Adit portals
2) Conveyor
3) Spoil handling
4) Aggregate handling
5) Batch plants
6) Segment factory
7) Segment storage
8) Office & accommodation
1
4
56
7
7
8
2
3
4. SITE LAYOUT
Adit Tunnel Portals and Lower Area in October 2015
4. SITE LAYOUT
Åsland Site Lower Area
1) Adit tunnel portals
2) Water treatment plant
3) Grout plants
4) Storage areas
5) Stores
6) Workshops
7) Conveyors
1
6
6
5
4
3
2
7
1
4. SITE LAYOUT
Underground Structures Layout and Ventilation Concept
Adit South is air intake
and vehicle route in
Adit North is air exhaust,
conveyor and vehicle route out
015. TBM AND LOGISTICS
Segment Supply with MSVs
Suitable for two complete rings with invert segments
01
MSV Design
Load capacity 125 t
Length 45 m
Turning radius 15 m
Engine 405 kW, Euro IV
Operational grade +/- 10 %
Retarder system
Winter provisions
5. TBM AND SITE LOGISTICS
015. TBM AND SITE LOGISTICS
Systems in TBM Tunnels
Conveyor belt 850 t/hr
Ventilation duct 2.8 m
Lines for grout A + B component
Lines for water supply, dewatering, cooling
Invert segment for MSV traffic
6. CONSTRUCTION SEQUENCE
Underground Drill and Blast Structures
Assembly Caverns
Height up to 20 m
Width 26 m
Length 55 m
Cross section 460 m2
Excavation volume 27.700 m3
Currently 30 % excavated
6. CONSTRUCTION SEQUENCE
Access Tunnels
Transport tunnels
Auxiliary tunnels added by AGJV
to improve access and program
Average of 50 % excavated
6. CONSTRUCTION SEQUENCE
TBM Assembly Sequence
Auxiliary tunnels allow concurrent TBM shield and backup assembly
6. CONSTRUCTION SEQUENCE
Underground TBM Assembly with Lifting Gantries
Reduced assembly cavern size compared to
crane solutions
Capacity for TBM system 1100 t
Capacity of system for backups 400 t
6. CONSTRUCTION SEQUENCE
TBM Assembly with Lifting Gantries
6. CONSTRUCTION SEQUENCE
TBM Disassembly with Lifting Gantries
Disassembly of TBM 1 / TBM 2 in cavern
The same lifting gantries will be used
Can also be used for TBM 3 and TBM 4
017. CROSS-PASSAGES
Design and Construction
Spacing 480 m
Major equipment in every second one
Cross sections from 28 to 42 m2
Construction in parallel with TBM operation
Hydraulic hammering and D&B
018. PERMANENT WAY
Construction Sequence
Execution of Base Slabs and Walkways
Rheda 2000 Sleepers with Provisional Track
Final Levelling and Alignment Adjustment
Slab Concreting
Installation of the Final Rail with Pandrol clips
Electric Welding
Rails supplied in 120 m lengths from Ski side
Sleepers and Rail are provided by Jernbaneverket
019. RAILWAY SYSTEMS
Scope of Works
TRACTION POWER SUPPLY (TPS)
OVERHEAD CONTACT LINE (OCL)
INFRASTRUCTURE POWER SUPPLY ( IPS )
LOW VOLTAGE SYSTEMS ( LVS)
VENTILATION SYSTEM
FIRE FIGHTING SYSTEM
DOORS AND AIRLOCKS
01THE FOLLO LINE PROJECT
Scheduled for Completion End 2021
THANK YOU FOR YOUR ATTENTION