manitowoc 4600 s4 parts manual.pdf

8/10/2019 Manitowoc 4600 S4 Parts Manual.pdf

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TRADITIONAL CRANEPARTS MANUAL

This manual has been prepared for and is considered part of

Model

Serial Number

GROUP A = Rotating Structure (Includes rotating bed, operators cab, cases, fuel tanks,transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure,horn)

GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators,upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir,lubrication pump and piping, blowers)

GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,auxiliary light plant and lighting, TV monitoring, compressor and air tank)

GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliarypower plant, take off converters and piping, controls, VICON power lowering,torque limiter, hydraulic pumps and piping, fuel piping, battery box)

GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal,lowerworks hydraulic piping, RINGER components, barge mounting andmachinery, spud drums)

GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hookblock, weight ball, upper and lower boom point, wind speed indicator, crowd andretract dipper sticks, dippers, )

O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawingsreferenced in sections A through F)

This manual is arranged in sections as listed above. Sections A through F are arranged bygroup numerical order with an index after each section tab. An alphabetical index for groups

A Through F combined is located after the O-number Section. The O-number section isarranged in numerical order by O-number. Following this cover page are the BasicSpecifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights,and Dealer Listing.

MANITOWOC CRANES, INC.2401 South 30th Street PO Box 70

Manitowoc, WI 54221-0070Phone: 920-684-6621 Fax: 920-683-6278

4600 S4

10227

12/27/02


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FG009Rev. 07-08-97

NO POSTAGE

NECESSARY

IF MAILED

IN THE

UNITED STATES

BUSINESS REPLY MAIL

Please separate at perforation, fold in half, staple at top, and mail

Name ____________________________________________________________________________

Company _________________________________________________________________________

Address:

City__________________________________________ State _________ Zip ______________

Please note Serial Number and Model of your crane or attachment and check appropriate boxes:

Serial Number _________________ Model __________________

Type of Manual --

Operators / Service

Parts

Service Technicians

Which of the following best describes your job:

Operator

Oiler

Service Technician

Parts Person

Instructor

Engineer

__________________

FIRST-CLASS MAIL PERMIT NO. 276 MANITOWOC, WI

POSTAGE WILL BE PAID BY ADDRESSEE

ATTN: TECHNICAL PUBLICATIONS DEPT.MANITOWOC CRANES, INC.

PO BOX 70MANITOWOC, WI 54221-9961


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READER COMMENT FORM

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We will use and/or distribute whatever information you provide in any way we believe appropriatewithout obligation to you.

Please check the appropriate boxes, add any suggestions or comments, and mail this postpaid form.

YES NO

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Was the needed information easy to located in the manual?

Did you use the index at the front of the manual?

Were the topics in the index specic enough to locate in the manual?

Was the information easy to read and understand?

Did the information sufciently cover the subject matter?

Were the important points adequately emphasized?

Were the illustrations easy to understand?

Did the illustrations support the text for the operations being described?

What feature(s) of the manual did you like?________________________________________________________________________________________________________________________________________________________________

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MANITOWOC CRANES, INC.MANITOWOC, WISCONSIN

NEW PARTSWARRANTY

Manitowoc Cranes, Inc. (Manitowoc) warrants parts manufactured by Manitowoc, to befree from defects in materials and workmanship under normal use and service for theapplicable warranty period. The applicable general warranty period for each new part issix (6) months from date of installation or 1,200 hours of operation, whichever occursfirst. The applicable extended warranty period for weldments identified by Manitowoc onits drawings as boom and jib sections, strut, mast, backhitch, gantry, rotating bed, car-body and crawler side frames is three (3) years from date of shipment by Manitowoc;provided, however, that the machine is used solely for liftcrane applications. No claimsunder this warranty shall be valid unless Customer notifies Manitowoc or its authorizeddealer in writing of the defect within sixty (60) days following its discovery, but in noevent later than the expiration of the applicable warranty period and Customer processesits claim using proper warranty claim procedures.

Manitowocs sole obligation to Customer under this warranty is to repair or replace withre-manufactured or new part or parts, at Manitowocs option, F.O.B. original point of ship-ment, any part or parts which Manitowoc, in its sole discretion, determines to be defectivein materials or workmanship. Manitowoc may require the return of parts, freight chargesprepaid, to Manitowocs designated facility for inspection and analysis. Reasonablefreight charges and reasonable labor expenses incurred for approved warranty repairs dur-ing the applicable general warranty period for each new machine will be reimbursed byManitowoc.

This warranty shall not apply to ordinary wear and tear; vandalism; abuse; misuse;neglect; accident; overloading; altered, modified or changed equipment; equipment orparts which have not been properly installed, operated or maintained or which have beenimproperly adjusted; or damages caused by failure to follow the maintenance proceduresoutlined in the applicable owners manual or in technical bulletins issued by Manitowocstechnical publications department.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHERWARRANTIES WHETHER WRITTEN, ORAL OR IMPLIED, INCLUDING ANYWARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. The liability of Manitowoc arising out of the sale, use or operation of Manitowoc machines or parts,

whether in warranty, contract or tort, including claims for special, indirect or consequen-tial damages shall not in any event exceed the cost of furnishing a replacement for a defec-tive part or equipment as hereinabove provided. Upon the expiration of the warrantyperiod, as hereinabove provided, any such liability shall terminate. The foregoing war-ranty shall constitute the sole and exclusive liability of Manitowoc.

Rev. 08-18-97 Form No. 1-8506


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2001 Manitowoc Cranes, Inc.

Rev. 10-15-2001 Distlist-1

DISTRIBUTOR TERRITORIES


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D i s t l i s t - 2

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t C o .

1

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( 1 ) C O A S T A L E Q U I P M E N T

, I N C

.

H o u s t o n , T

X

- - P h o n e :

7 1 3 - 4 3 3 - 6 4 1 1

- - 2 4 H o u r A n s w e r

i n g

S e r v i c e :

7 1 3 - 4 3 3 - 6 4 1 1

- - T e l e x :

2 0 - 3

1 3 8 ( C S T L H O U R )

- - F a x :

7 1 3 - 4 3 3 - 3 9 8 1

( 1 ) C O A S T A L E Q U I P M E N T C O R P .

T r u s s v

i l l e ,

A L

- - P h o n e :

2 0 5 - 6 6 1 - 1 3 2 3

- - F a x :

2 0 5 - 6 6 1 - 1 3 6 4

( 1 ) C O A S T A L E Q U I P M E N T C O

. , I N C

.

B e l

l e C h a s s e ,

L A

- - P h o n e :

5 0 4 - 3 9 4 - 7 4 0 0

- - F a x :

5 0 4 - 3 9 4 - 8 5 4 4

( 2 ) C O A S T C R A N E C O

.

S e a

t t l e ,

W A

- - P h o n e :

2 0 6 - 6 2 2 - 1 1 5 1

- - F a x :

2 0 6 - 3 4 3 - 4 9 2 0


.

A n c

h o r a g e , A

K

- - P h o n e :

9 0 7 - 3 4 9 - 7 6 1 0

- - F a x :

9 0 7 - 3 4 4 - 4 6 1 3


.

C i t y o f

I n d u s t r y , C

A

- - P h o n e :

6 2 6 - 8 1 0 - 1 8 7 0

8 0 0 - 4 0 0 - 2 7 2 6

- - F a x :

6 2 6 - 8 1 0 - 0 4 3 5

( 2 ) C O A S T C R A N E & E Q U I P M E N T

C O

.

P o r t

l a n d , O

R

- - P h o n e :

5 0 3 - 2 8 8 - 8 1 0 0

- - F a x :

5 0 3 - 2 8 8 - 9 6 6 9


.

W . S

a c r a m e n

t o , C

A

- - P h o n e :

9 1 6 - 3 7 1 - 0 6 8 2

- - F a x :

9 1 6 - 3 7 1 - 7 6 2 1


.

S a n

L e a n

d r o ,

C A

- - P h o n e :

5 1 0 - 3 5 2 - 0 1 2 3

- - F a x :

5 1 0 - 3 5 2 - 0 4 1 7


.

S p o

k a n e , W

A

- - P h o n e :

5 0 9 - 5 3 5 - 4 2 6 6

8 0 0 - 8 2 9 - 4 2 6 6

- - F a x :

5 0 9 - 5 3 4 - 7 1 0 4


.

S u r r e y ,

B C C a n a d a

- - P h o n e :

6 0 4 - 8 8 8 - 8 4 7 4

- - F a x :

6 0 4 - 8 8 8 - 8 4 0 3


.

T a c o m a .

W A

- - P h o n e :

2 5 3 - 6 2 7 - 7 1 0 2

- - F a x :

2 5 3 - 6 2 7 - 7 3 1 1

( 3 ) C R A N E & S H O V E L S A L E S C O R P

.

C l e v e

l a n d , O

H

- - P h o n e :

4 4 0 - 4 3 9 - 4 7 4 9

- - F a x :

4 4 0 - 4 3 9 - 0 3 6 2

( 4 ) E Q U I P C O C R A N E S

, I N C

( A n

L . B

. S m

i t h C o .

)

S o m e r v i

l l e , N

J

- - P h o n e :

9 0 8 - 2 1 8 - 1 9 1 9

- - S a l e s

F a x :

9 0 8 - 2 1 8 - 1 9 5 9

- - P a r t s

F a x :

9 0 8 - 2 1 8 - 9 6 7 4

( 5 ) I C M E Q U I P M E N T C O

.

S a l

t L a k e

C i t y

, U T

- - P h o n e :

8 0 1 - 9 7 4 - 0 3 8 8

- - P a r t s

d i r e c t p h o n e

l i n e :

8 0 1 - 9 7 5 - 4 2 4 2

- - F a x :

8 0 1 - 9 7 2 - 1 7 2 5

( 5 ) A C M E Q U I P M E N T R E N T A L

A N D S A L E S

P h o e n

i x , A

Z

- - P h o n e :

6 0 2 - 2 3 2 - 0 6 0 0

- - F a x :

6 0 2 - 2 3 2 - 0 6 2 0

( 6 ) S O U T H E A S T E R N C R A N E

C h a r l o

t t e , N

C

- - P h o n e :

7 0 4 - 5 9 7 - 1

0 5 1

- - F a x :

7 0 4 - 5 9 7 - 0

8 8 3


C o n

l e y ,

G A

- - P h o n e :

4 0 4 - 6 0 8 - 9

9 0 0

- - F a x :

4 0 4 - 6 0 8 - 9

6 0 0


J a c k s o n v

i l l e , F

L

- - P h o n e :

9 0 4 - 7 3 7 - 7

7 3 0

- - F a x :

9 0 4 - 7 3 7 - 4

5 6 9


P o m p a n o

B e a c h , F

L

- - P h o n e :

9 5 4 - 9 7 7 - 5

0 1 0

- - F a x :

9 5 4 - 9 7 7 - 3

8 9 7


R i v e r v i e w , F

L

- - P h o n e :

8 1 3 - 6 7 1 - 3

7 0 0

- - F a x :

8 1 3 - 2 6 1 - 0

3 5 8

( 7 ) M A R T I N E Q U I P M

E N T C O

.

D a l

l a s ,

T X

- - P h o n e :

9 7 2 - 5 5 6 - 0

9 1 0

- - F a x :

9 7 2 - 5 5 6 - 0

4 7 9

( 8 ) N O R T H C E N T R A

L C R A N E &

E X C A V A T O R S A L E S C O R P

.

M o k e n a ,

I L

- - P h o n e :

8 1 5 - 4 6 9 - 0

7 0 0

- - F a x :

8 1 5 - 4 6 9 - 0

7 0 8

( 9 ) S H A W M U T E Q U I P M E N T C O

. , I N C

.

M a n c h e s

t e r , C

T

- - P h o n e :

8 6 0 - 6 4 3 - 4

1 6 1

- - F a x :

8 6 0 - 6 4 9 - 9

8 2 5

( 1 0 ) C R O P A C E Q U I P

M E N T I N C

.

O a k v i

l l e , O

n t a r i o

C A N A D A

- - P h o n e :

9 0 5 - 6 7 0 - 7

1 8 0

- - F a x :

9 0 5 - 8 2 5 - 4

6 5 8

( 1 1 ) M A N I T O W O C C R A N E S

, I N C

.

M a n

i t o w o c , W

i s c o n s

i n , U . S . A .

- - P h o n e :

9 2 0 - 6 8 4 - 6 6 2 1

- - F a x :

9 2 0 - 6 8 3 - 6 2 7 7 ( S a l e s

)

9 2 0 - 6 8 3 - 6 2 7 8 ( P a r

t s

a n d S e r v i c e

)

( 1 2 ) H A Y D E N - M

U R P H Y E Q U I P

. C O

.

M i n n e a p o l

i s , M

N

- - P h o n e :

9 5 2 - 8 8 4 - 2 3 0 1

- - F a x :

9 5 2 - 8 8 4 - 2 2 9 3


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( 2 1 ) C O A S T A L E Q U I P M E N T ( C H I N A ) L I M I T E D

B e i

j i n g ,

C H I N A

- - P h o n e :

8 6 1 0 6 5 9 0 6 6 8 8 E x t

. 2 1 3 0 1

a n d 2 1 3 1 3

8 6 1 0 6 5 9 0 0 5 5 6

- - F a x :

8 6 1 0 6 5 9 0 0 5 5 7

( 2 2 ) C O A S T A L E Q U I P M E N T ( S I N G A

P O R E )

P R I V A T E L I M I T E D

R E P U B L I C O F S I N G A P O R E

- - P h o n e :

6 5 8 6 1 7 1 3 3

- - F a x :

6 5 8 6 2 4 0 4 0

( 2 3 ) C O

. M A

. C O

. S . r .

l .

C e s a t e

( M I ) , I T A L Y

- - P h o n e :

3 9 0 2 9 9 0 6 5 1 6 9

- - F a x :

3 9 0 2 9 9 0 6 6 8 0 9

( 2 4 ) G E O M A X E Q U I P A M E N T O S L T D A

.

R i o d e J a n e

i r o , R

J - B

R A S I L

- - P h o n e :

5 5 2 1 2 7 4 3 1 5 8

- - F a x :

5 5 2 1 2 9 4 8 9 3 5

( 2 5 ) H

. M . D . G

R U A S

, E Q U I P O S

, M O T O R E S Y

R E P U E S T O S

, S . A .

M a d r i d , S

P A I N

- - P h o n e :

3 4 1 8 5 9 4 3 8 0 / 8 5 9 4 7 0 6 / 8 5 9 4 3 4 9

- - F a x :

3 4 1 8 5 9 4 4 4 9

( 2 6 ) K A R U N E N G I N E E R I N G & C O N

S U L T I N G

L T D

.

A n k a r a ,

T U R K E Y

- - P h o n e :

9 0 3 1 2 4 6 8 8 2 0 0

- - F a x :

9 0 3 1 2 4 6 8 8 2 8 0

- - E - M a i

l :

k a r u n @

k a r u n . c o m . t r

w w w . k

a r u n . c

o m . t r

( 2 7 ) L O N G I N T E R N A T I O N A L ( M E E C O ) E

. C .

M i n a

S u l m a n , B

A H R A I N

A R A B I A N G U L F

- - P h o n e :

9 7 3 7 2 8 7 5 7

- - F a x :

9 7 3 7 2 9 0 9 7

( 2 8 ) M A N I T O W O C E U R O P E L T D

.

N o r

t h a m p t o n , E

N G L A N D

- - P h o n e :

4 4 1 6 0 4 5 8 3 3 3 4

- - F a x :

4 4 1 6 0 4 5 8 6 4 4 8

( 2 9 ) M A N I T O W O C K O R E A C O

. , L T D

.

S e o u l , K

O R E A

- - P h o n e :

8 2 2 5 0 8 3 3 6 1 -

4

- - F a x :

8 2 2 5 0 8 3 3 6 5

( 3 0 ) S O U T H E A S T E R N C R A N E

J a c k s o n v

i l l e ,

F l o r

i d a ,

U . S . A .

- - P h o n e :

9 0 4 - 7 3 7 - 7 7 3 0

- - F a x :

9 0 4 - 2 8 1 - 0 4 1 1

( 3 1 ) M A Q U I N

A R I A U C H A

, S . A . D

E C

. V .

C u a u t

i t l a n , M

E X I C O

- - P h o n e :

5 2 5 8 7 2 6 8 7 7

- - F a x :

5 2 5 8 7 2 6 8 7 6

( 3 3 ) S I M A R E P

C o m

b s

L a V i l l e ,

F R A N C E

- - P h o n e :

3 3 1 6 0 3 4 2 3 2 3

- - F a x :

3 3 1 6 0 3 4 2 3 3 2

( 3 4 ) T I L L I M I T E D

C a l c u

t t a , I

N D I A

- - P h o n e :

9 1 3 3 5 5 3 1 3 5 2

- - F a x :

9 1 3 3 5 5 3 2 5 4 6

( 3 5 ) T U T T S -

T A T H O N G

S o u

t h G r a n v

i l l e ,

N S W

A U S T R A L I A

- - P h o n e :

6 1 2 9 7 8 0 7 2 0 0

- - F a x :

6 1 2 9 7 8 0 7 2 9 4

( 3 6 ) M A N I T O W O C C R A N E S

, I N C

.

M a n

i t o w o c , W

i s c o n s

i n , U . S . A .

- - P h o n e :

9 2 0 - 6 8 4 - 6 6 2 1

- - F a x :

9 2 0 - 6 8 3 - 6 2 7 7 ( S a l e s

)

9 2 0 - 6 8 3 - 6 2 7 8 ( P a r

t s & S e r v i c e

)


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M A N I T O W O C E N G I N E E R I N G C O

d i v i s i o n o f T h e M a n i t o w o c C o m p a n y I n c . M a r d t o w oc Wi s c o n si n 5 4 2 2 04

W E I G H T S - , 4 6 0 0 - $ 4 R I N G E R @ S E R I E S

D E S C R I P T I O N

6 0 ' F T. D I A . A U X I L I A R Y R O L L E R R I N G

A P P R O X . W E I( I N L B S . )

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( 4 r e q d )E n d R i n g S u p p o r t r ' q ; d ' ) ' e . . . . . . . . . . . . . . . . . . . . . .i n g e r S u p p o r t B e a m ( 4i d e . . . . . . . . . . . . . . . . . . .

W e a r P l a t e s 8 a t , -i o e.

4 a t -e F r o n t R i n g S t o p RH S L H

R e a r S t u b S e g m e n t R H & L H -e

R O L L E R R I N G &B E A M SUPPORTS

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6 0 F t . D i a . R i n g S u p p o r t s ( 3 2 r e q ' d . ) . . . . . . . . . . . . . . . . . . . . . . 1 , 3 3 7 e6 0 F t . V i a . R i n g S u p p o r t s w / S t e p (4 r e q ' d . ) . . . . . . . . . . . . . . . . 1 , 6 7 5

HYDRAULIC JACKING ~S Y S T E M

H y d r a u l i c C y l i n d e r s ( 8 r e q ' d )C y l i n d e r S u p p o r t P a d s ( 8 r e q ' d )P o w e r P l a n t & R e s e r v o i r - ' o " e- e . 0.

F R O N T R O L L E R C A R R I E R A S S E M B LY .

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RINGER COUNTERWEIGHT ASSEMBLY

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: 5 6 3

C o u n t e r w e i g h t . C a r r i e r 'L J d

T O TA L R I N G E R C O I ~ E R W E I G H T l b s . C O D 'I ~ E RW E I GH T B O X E S - .

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1 3 0 M A s T A S S E M B LY .

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W h i p L i n e " " i 1 1 4 , /- 6 x 3 1 . . . . . . . . . . . . . . . . . . . . . . . , . 2 . 6 i b s . f t .B o o m S t o p - T e l e s c o p i c A i r C u s h i o n e d . . . . . . . . . . . . . . . . . . . 1 , 2 3 56 0 0 T o n Q u a d r u p l e x H o o k B l o c k . . . . . . . . . . . . . . . . . . . . . . . 2 6 , 5 0 03 50 T o n D u p l e x H o o k B l o c k . . . . . . . . . . . . . . . . . . . . . . . . . . 8 , 0 5 0

e kl o c k w i t h 2 - 1 , 4 6 5 l b. C h e P l a t e s . . . . . . 1 0 , 9 8 0B l o c k w i t h 2 - 2 , 4 5 5 lb . C h e e k P l a t e s . . . . . . . . . . . . . . . . . 1 2 , 9 6 0

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t h e t o t a l c o m p o n en t w e i g h t s .

W E I G H T S - 4 6 0 0 - $ 4 R I N G E R - S 3 8 - 2 4 - 7 7 ( Re v. I 0 - 2 - 7 8 ~


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GROUP A - Rotating Structure


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GROUP B - Upperworks Machinery


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GROUP C - Air Components & Electrical


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GROUP D - Power Components


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GROUP E - Lower Structure & Control


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PARTS MANUAL ALPHABETICAL INDEXGroup E - Lower Structure & Control

DESCRIPTION PUBLICATION REV START DATE END DATE GROUPBoom Carrier 182092 B1 09/10/73 02/20/76 E3601Boom Carrier 182227 G1 03/09/74 01/31/84 E3601Boom Carrier 65257 D1 03/29/74 08/18/82 E3601Counterweight Lifting Indicator 182167 - 11/28/73 07/20/77 E3502Mast Ladder 65264 B1 06/13/74 03/03/78 E3802Ringer 49810 - 06/01/76 E3101Ringer Leveling System 65261 D1 04/10/74 12/05/77 E3401Ringer Mast 50729 A2 06/25/76 06/03/83 E3801Ringer Mast 50729 A3 06/25/76 06/03/83 E3801Ringer Mast 50729 B1 06/25/76 06/03/83 E3801

12/27/02


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M A N I T O W O C E N G I N E E R I N G C O

, D o l 1 h M a t a . ~ Compo y Inc MO towoc WJ c~

MATERIAL LIST O N BACK


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I Ev I OOa182 092 -- i B

REFN O

1

2

3

5

6

7

8

9

1 0

PART QUANTITYNUMBER REQUIRED

182069

141775

94884

12941

73843 4

12933 4

94903 4

70084 4

75847 4

rE36 1-

4600 RINGER- S E R I E S 2

BOOM CARRIER HOOK ROLLERS(QUANTITIES FOR COMPLETE MACHINES)

D E S C R I P T I O N O F PA RT

RANGER, Hook Rol ler W/gr. f i t t ings

BUSHING

PIN, Hanger W/gr f i t t ing

ROLLER, Hook

BUSHING

WASHER

PIN, Rol ler W/gr f i t t ing

PLATE, Locking W/capscrews and loekwashers

PLATE, Keeper W/capscrews and lockwashers

PLEASE GIVE MA CHINE SIN W/ORDER

VENDORSPART NO

R F V

B 182092 - i


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M A N I T O W O C E N G I N E E R I N G C O E 36Devosoon of The Monftowoc Company /no Mamtowoc W~sconsfn 54220

1 0

4

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y, L L ~BOOM CARRIER

W I RE R O P E G U A R DBEFORE 1 31 84 REVISIO

~ J

MATERIAL LIST O N BA


32/108


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M A N I T O W O C E N G I N E E R IN G C O

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manitowoc 4600 s4 parts manual.pdf

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