manitowoc 4600 s4 lubrication guide.pdf

8/10/2019 Manitowoc 4600 S4 Lubrication Guide.pdf

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LAMINATED LUBRICATION GUIDE MANUAL INDEXMODEL 4600 S4 - SERIAL 460062

PUBLICATION DATE TITLE

LUBRICATION

Folio 1301 06/08/88 Preventive Maintenance Check ListFolio 798 03/20/84 4600 S-4/5 Lubrication GuideBulletin Service/Parts Bul letin 18-1 04/27/01 Lubricant SpecificationsBulletin Service/Parts Bulletin 18-2 01/08/93 Approved Lubricants for Arctic Operation

03/12/09


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M A N I T O W O C E N G I N E E R IN G C O .Div i s ion o f The Ma n i towo c Com pany, Inc . Man i towoc , Wisconsin 54220

P R E V E N T I V E M A I N T E N A N C E C H E C K L I S T4 6 0 0 S - 4 / 5

G E N E R A L

This fo l io conta ins a checkl i s t o f the inspec t ions , main te -nance , and serv ice par t s rep lacem ents requi red by th i sm a c h i n e a n d t h e r e c o m m e n d e d i n t e r v a l a t which eachchec k should be made . Per form ing each check a t t i l ereco mm end ed interval wil l help maintain the safety, depen d-abi l i ty, and product iv i ty des igned in to th i s machine .

N O T E Opt iona l i t ems tha t may not be on your c rane a reind ica ted by th i s symbol ( t ) .

Main ta in engine , a i r compressor, and l igh t p lan tacco rd ing to the man ufac turers ins t ruc tions .

M A I N T E N A N C E I N T E R VA L S

The le t te rs in the r igh t co lum ns of the checkl i s t s cor res -pond to the fo l lowing in te rva ls .

Peform the checks a t the hour ly in te rva l o r the ca lendar

in te rva l, wh iche ver c om es f i rs t .A - - Every 8 to 10 Hours or Dai lyB - - Every 40 to 50 Ho urs or W eeklyC - - E v e r y 2 0 0 H o u r s o r M o n t h l yD - - E v e r y 1 00 0 H o u r s o r 3 M o n t h sE - - E v e r y 20 0 0 H o u r s o r 6 M o n t h s

T h e a b o v e m a i n t e n a n c e i n t e r v a l s a r e b a s e d o n a v e r a g eo p e r a t i n g c o n d i t i o n s , a n d s h o u l d b e u s e d o n l y a s a g u i d eunt il adequa te ex per ie nce i s ob ta ined to es tab l i sh in te rva lswhich meet the opera t ing co ndi t ion s of your machine ( f re -que ncy and dura t ion of opera t ion , load ing involved , dus tyor cor ros ive a tmosphere , ou ts ide a i r t empera ture , e tc . ) .

A n y c h a n g e in t h e r e c o m m e n d e d i n te r v a ls , e it h e r i n c r e a s -

ing or decrea s ing , sh ould be preced ed wi th a comple tea n a l y s i s o f h o w t h e m a c h i n e i s p e r f o r m i n g . C a r e f u l ly s t u d yp r e v i o u s m a i n t e n a n c e c h e c k l i s t s a n d s e r v i c e r e c o r d sbefore making any chang6s ; an o i l ana lys i s o f each f lu idused in the machine should be the major fac tor used ind e t e r m i n i n g o i l - c h a n g e i n t e r v a l s .

U S IN G M A I N T E N A N C E C H E C K L I S T

T h i s c h e c k l i s t c o v e r s 2 0 0 h o u r s o f o p e r a t i o n ( a p p r o x i -mate ly one month wo rk ing one sh i f t a day); therefore , anew checkl i s t mus t be s ta r ted each t ime 200 hours ofo p e r a t i o n o r o n e m o n t h h a s b e e n c o m p l e t e d .

E

d

d

Che ck each i tem in the A in te rva l co lumn s every 8-10

hours of opera t ion or da i ly.Ch eck eac h i tem in the B in te rva l co lum ns every4 0 - 5 0 h o u r s o f o p e r a t i o n o r w e e k l y. T h e B i n te r v a lc o l u m n a l s o i n c l u d e s th e A c h e c k s .

C h e c k e a c h i te m i n t h e C i n t e rv a l c o l u m n e v e ry 2 0 0h o u r s o f o p e r a t i o n o r m o n t h l y. T h e C i n te r v a l c o l u m nalso inc lude s the A and B che cks .

W hen a D in te rva l is reache d (every 1000 hoo p e r a t i o n o r 3 m o n t h s ) , c h e c k e a c h i t e m in ti n t e rv a l c o l u m n o n l y. T h e D i n t e rv a l c o l u minc ludes the A , B , and C checks .

W hen an E in te rva l is reach ed (every 2000 hoopera t ion o r 6 months) , che ck ea ch i tem in tin te rva l co lum n only. The E in te rva l co luminc ludes the A , B , C , and D checks .

T h e s h a d e d b o x e s in a n y c o l u m n i n d i c a t e t hi t e m s d o n o t r e q u ir e s e r v i c e a t t h e c o r r e s p o ninterval .

~ 1 I f fu r ther se rv ice of any i tem is requi red , ind ica tthe box nex t to the it em ( for exam ple : S indServ ice Requi red) ; fu r thermo re , make a de ta i led of the type of se rv ice requi red (par t s rep laceadjustment, overhaul , etc .) .

i iiilU ii i ii i l l i ii iiii .r io u ss a f e t y p r e c a u t i o n s w h i c h f o l lo w an o t t a k e n :

- - S t o p e n g i n e a n d w a i t u n t il a ll m o v i n g p a r ts a r e c op l e t e l y s t o p p e d b e f o r e s e r v i c i n g m a c h i n e .

- - A t t a c h C A U T I O N ta g o r O u t - o f - O r d e r s ige n g i n e s t a rt c o n t r o ls i n o p e r a t o r 's c a b a n d a t e a ce n g i n e t o w a r n p e r s o n n e l th a t m a c h i n e i s b e in g sv i c e d a n d m u s t n o t b e s ta r t e d .

- - D o n o t o p e r a t e m a c h i n e u n t il a ll s a fe t y g u a r d s ac o v e r s a r e s e c u r e l y r e i n s t a l l e d a n d a l l m a i n t e n a ne q u i p m e n t i s r e m o v e d .

a i n l e n a n c e c h e c k s w h i c h r e q u i r e t h e e n g i n e ( s ) t o ba r e i d e n t i fi e d w i t h a b o l d d o t ( e ) .

N O T E C o m p l e t e d m a i n t e n a n c e c h e c k l i s t s s h o u ld bon f i l e a t a l l t imes , and g iven to the new ow nem a c h i n e i s s o ld . M a i n t e n a n c e c h e c k l i s t s a n d rece ip ts may be requi red for war ran ty c la ims

M A I N T E N A N C E I N S T R U C T I O N S

Refer to the ins t ruc t ions in the Serv ice Manual for sm a i n t e q a n c e a n d a d j u s t m e n t p r o c e d u r e s . R e f e r tLubr ica t ion Gu ide for lubr ica t ion in te rva ls , types oand lube po in t loca t ions .

Spec i f ic to rque va lues for nu ts , bo l t s , and screws a rv ided in the Par t s Manual for the machine .

T h i s c h e c k l i s t c a n b e r e p r o d u c e d l o ca l ly, o r a d dc o p i e s c a n b e o b t a i n e d t h r o u g h t h e S e r v i c e D e p a r t mthe factory.

Manitowoc 988 Co;l6 - 8 - 8 8 4 6 0 0 S - 4 / 5 P M C H E C K L I S T F O L I O


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'NGINE HOUR METER READING:

tart of Checklist

'nd of Checklist

Check ers I ...INITIALS

SCHEDULEG r e a s e a l l 4 h o u r a n d 8 h o u r l u b e p o i n t s .

C h e c k f o r d a m a ~ ; e d o r m i s s i n g s h e e t m e t al .

C l e a n a n d c h e c k a l l w i n d o w s f o r c r a ck s a n d b r e a k a g e .

C l e a n a l l d e b r i s f r o m f l o o r s, s t a i rs , a n d c a t w a l k s .

C h e c k t h a t a l l m a c h i n e r y g u a r d s a r e i n p l a c e .

C h e c k r a d i a t o r c o o l a n t l e v e l ,

C h e c k f u e l t a n k l e v e l .

C h e c k e n g i n e a i r c l e a n e r s e r v i c e i n d i c a t o r.

C h e c k t h a t a l l ra i l in g s , c a t w a l k s , a n d n o n - s k i d m a t e r i a l a r e i n p l a c e ,

C h e c k c r a w l e r t r e a d s f o r c ra c k s , m i s s in g k e e p e r s a n d p i n s , a n d p r o p e ra d j u s t m e n t ,

I n s p e c t r o l l e r p a t h f o r d a m a g e a n d l u b r i c a t e w i t h g e a r o i l ,

C h e c k r i n g g e a r a n d l u b r i c a t e w i t h o p e n g e a r l u b r i c a n t.

D r a i n w a t e r l r o n l r o ta t i n g b e d s u m p a n d b o o m h o i s t h o u s in g ,

C l e a n t r a n s m i s s i o n a n d g e a r o i l fi it e r s ( 2 o r 3 p l a c e s ) b y t u r n i n g h a n d l e s e v e r atim es dail y, ' ~' '

Check fo r f lu id l eaks (o i l , fue l , coo lan t ) .

C h e c k a l l o i l le v e l s ( d i p s ti c k s , s i g h t g a u g e s , a n d l e v e l p l u g s ) :

R o t a t i n g b e d s u m p .D r u m g e a r c a s e .

C o n v e r t e r o u t p u t h o u s i n g .

Tr a v e l Tr a n s m i s s i o n .

P o w e r t a k e - o f f t r a n s m i s s i o n .

C o n v e r t e r r e s e r v o i r ( a t o p e r a t i n g t e m p e r a t u r e ) .

H y d r a u l i c r e s e r v o i r.

P o w e r l o w e r i n g r e s e r vo i r .

P o w e r l o w e r i n g c h a i n c a s e .

B o o m h o i s t h o u s in g .

B o o m h o i s t g e a r r e d u c e r.

~ O p e r a t o r ' s c a b r e s e r v o i r s ,

C a r b o d y g e a r c a s e s .

C h e c k t h a t t h e fi r e e x t i n g u i s h e r o n c r a n e i s ' f u l l y c h a rg e d .

O p e r a t o r ' s ' g u i d e a n d c a p a c i t y c h a r t s a r e i n o p e r a t o r ' s c a b .

o C h e c k g a u g e s o n e n g i n e a n d i n o p e r a t o r' s c a b f or p r o p e r r e a d i n g s .

e C h e c k t h a t m a c h i n e r y w a r n i n g b u z z e r a n d li g h t a re o p e r a t i o n a [ ( s h o u l d c o m e o nb r i e f ly w h e n e n g i n e i s s ta r t e d) .

o C h e c k a l l b r a k e s f o r p r o p e r o p e r a t i o n a n d a d j u s t m e n t ( m u s t h o l d lo a d ) :

E a c h d r u m w o r k i n g .

E a c h d r u m p a r k in g ~

S w i n g .

B o o m h o i s t a u to m a t i c .

B o o m h o i s t a u x i l i a r y.

Tr a v e l ( if e q u i p p e d ) .

V I C O N t a g l i n e .

i

i ~ ;

Continued)

O L I O 1 3 0 1 - 2

A A A A B A A A A B A A A A B A A A A C D E


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S C H E D U L E

o C h e c k e a c h d r u m c l u t c h f o r p r o p e r o p e r a t i o n a n d a d ju s t m e n t (m u s t n o t s li p u n d e rload) .

o C h e c k s t e e r in g c l u t c h e s f o r p r o p e r o p e r a t io n .

o C h e c k a l l l i m i ti n g d e v i c e s ( m u s t s to p l o a d o r b o o m w h e n c o n t a ct e d) :

1" Ho ist loa d l imit.

1 Ba il l imit .

1" A u t o m a t i c b o o m s t o p ( m i n i m u m a n g le ) .

1 A u t o m a t i c b o o m s to p ( m a x i m u m a n g l e ).

B o o m h o i s t s p o o l i n g i n d i c a to r .

o C h e c k m i s c e l l a n e o u s c o n t r o l s fo r p r o p e r o p e r a t io n :

S w i n g l o c k .

Tr a v e l l o c k s .

1 D r u m p a w l s .

1" VICO N tag l in e .

1" Drum ro ta t ion ind ica to r s .

o C h e c k t h a t a u t o m a t i c c o n t r o l s o p e r a t e p ro p e r l y :

1 A u t o m a t i c d r u m h o i s t b r a k e s y s t e m .

t D e a d m a n c o n t r o l s y s te m .

C h e c k a d j u s t m e n t o f d e t e n t s in d r u m c o n t r o l s , t r a v e l c o n t r o l , a n d b o o m h o i s tc o n t r o l .

o C h e c k o i l f lo w i n d ic a t o r s ( 2 o r 3 p l a c e s ) to r p r o p e r o p e r a t i o n .

Vi s u a l l y c h e c k t h a t o i l is f l o w i n g f r o m m a i n d r i v e o i l n o z z e l s .

o C h e c k a i r m o i s t u r e e j e c t o r s a n d a i r dr y e r s fo r p r o p e r o p e r a t i o n .

1 o C h e c k a l c o h o l i n j e c t o r f o r p r o p e r o p e r a t i o n .

o C h e c k a l l a ir c o n t r o l s a n d v a l v e s f o r p r o p e r o p e r a t i o n a n d f o r a ir le a k s .

C h e c k d r u m b r a k e p e d a l s f o r p r o p e r o p e r a t i o n a n d t h a t p e d a l l a tc h h o l d s p e d a li n fu l l y a p p l i e d p o s i t io n .

D r a i n w a t e r f r o m a i r s y s t e m f il t e r s a n d m o i s t u r e e j e c t o r s a t s h u t - d o w n .

A A A A B A A A A B A A A A B A A A A

. C onF O L I O 1


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S C H E D U L E

G r e a s e a l l u p p e r a n d l o w e r 4 0 h o u r l u b e p o i n ts .

O i l a l l u p p e r a n d l o w e r p i n s a n d l i n k a g e s n o t e q u i p p e d w i t h g r e a s e f i t ti n g s .

L u b r i c a t e w i r e ro p e s .

I n s p e c t w i r e r o p e fo r b r o k e n w i r e s , e x c e s s i v e w e a r , a n d p r o p e rs p o o l i n g a n d r e e v i n g .

I n s p e c t a l l s h e a v e s , h o o k s , a n d o t h e r r i g g i n g f o r w e a r o r d a m a g e .

T i g h t e n f a i rl e a d a n c h o r p i n s a n d s h e a v e c l a m p b o l ts .

C h e c k e l e c t r o l y t e l e v e l i n b a t t e r ie s .C h e c k b a t te r y c o n n e c t i o n s a n d w i r e s f o r c o r ro s i o n .

C h e c k t h a t a l l b o o m a n d g a n t r y p i n s , b o lt s a n d r i g g i n g a r e i n p l a c e .

I n s p e c t b o o m a n d g a n t r y fo r c r a c k e d o r d a m a g e d m e m b e r s ,

C h e c k r o t a ti n g b e d , c a r b o d y, a n d c r a w l e r s t o r c r a c k s o r d a m a g e .

C l e a n b r e a t h e r s o n a l l c a s e s a n d r e s e r v o i r s .

L u b r i c a t e a ll o p e n c h a i n s a n d c h e c k f o r u n u s u a l w e a r ,

C h e c k t h a t a ll l a i r a n d h y d r a u l i c h o s e s a r e f r e e o f a b r a s i o n s , "sw el l in g and k ink ing . ,,: '

,]

. . . . ~ : , i

G r e a s e a l l u p p e r 2 0 0 h o u r l u b e p o i n t s .

C l e a n a n d l u b r i c a t e f l e x a i r v a l v e s .

C h e c k t r a n sm i s s i o n a n d c h a i n c a s e c h a i n s f o r c r a c k e d o r b r o k e n l in k s ,b r o k e n r o l l e r s , a n d p r o p e r t e n s i o n .

C h e c k t h a t o i l f l o w s t h r o u g h o i l e r s a n d o r i l i c e s a t t r a n s m i s s i o n a n d c h a i n c a s e .

C l e a n c o n v e r t e r o r i f i c e f il t e rs a n d c h e c k p o s i t i o n e r a d ju s t m e n t .

C h e c k h o u s e r o l l e rs fo r w e a r o r da m a g e .

C h e c k h o o k r o l l e r s f o r p r o p e r a d j u s t m e n t a n d t i g h t e n a l l m o u n t i n g b o t ts .

I n s p e c t a l l V- b e l t s f o r w e a r a n d p r o P e r t e n s i o n ( a d j u s t o r r e p l a c e a s r e q u i r e d ).

C h e c k t h a t a ll V- b e l t p u l l e y s a r e t i g h t o n s h af s .

C h ' e c k t h a t a l : l o w e r w o r k s b o l t s a n d p i n s a r e i n p l a c e a n d t i g h t.

C h e c k th a t a l l U p p e r w o r k s b o l ts a n d p in s a r e i n p l a c e a n d t i g h t. '

Se rv ice a i r sys tem f i lt e r s . ~ :

Continued)

O L I O 1 3 0 1 - 4


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S C H E D U L E

D r a i n a n d r e f il l o il in p o w e r t a k e - o f f t r a n s m i s s i o n a n d t r a n s m i s s i o n h e a t e x c h a n g e r ,

1 D r a i n a n d r e f il l p o w e r l o w e r i n g c h a i n c a s e .

R e m o v e a n d c l e a n t r a n s m i s s i o n c a s e o i l e r s a n d o r i fi c e s .

D r a i n a n d r e f i l l o i l i n c o n v e r t e r r e s e r v o i r , c o n v e r t e r h o u s i n g a n d c o n v e r t e rh e a t e x c h a n g e r .

C l e a n c o n v e r t e r f il t er , o r i f ic e f il te r , a n d s u c t i o n s c r e e n .

D r a i n a n d r e f il l o i l i n c o n v e r t e r o u t p u t h o u s i n g

C l e a n a n d l u b r i c a t e f l e x a i r v a l v e s .

C l e a n t r a n s m i s s i o n o i l f i lt e r .

R e p l a c e d i a p h r a g m s in a ir s y s t e m r e l a y, q u i c k r e l e a s e a n d s h u t t le v a l v e s .

I n s p e c t k i n g p in b u s h i n g f o r e x c e s s i v e w e a r o r d a m a g e .

D r a i n a n d r e f i ll o i l i n d r u m g e a r c a s e a n d c h a i n c a s e .

D r a i n a n d r e f i l l o i l i n r o t a t i ng bedsump; c l e a n o i l f i l te r s a n dsuc t ions c r e e n ( i f e q u i p p e d ) .

R e m o v e a n d c l e a n a l l g e a r o i l n o z z e ls a n d l u b r i c a t o r s .

D r a i n a n d r e f il l o il i n tr a v e l t r a n m i s s i o n c a s e ,

D r a i n a n d r e f il l o i l i n c a r b o d y g e a r c a s e s .

Dra in a n d r e f i l lcoo la n t i n r ad ia to r and h e a t e x c h a n g e r s .

D r a i n a n d r e f i l l h y d r a u l i c s y s t e m s .

C l e a n s u c t i o n s c r e e n s a n d d if f u s e r s i n h y d r a u l i c r e s e r v o i r s .

R e p l a c e h y d r a u l i c f i l t e r s .

1 S e r v i c e a i r d r y e r.

D r a i n a n d r e f il l b o o m h o i s t h o u s i n g a n d g e a r r e d u c e r , if e q u i p p e d .

C h e c k b o o m h o i s t b r o n z e g e a r a n d w o r m s h a f t f o r p r o p e r w e a r .

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GENERAL DISTRIBUTION Bulletin No.: 18-1Page 1 of 3

Rev: 04-27-2001

SERVICE/PARTS

BULLETIN

2001 Manitowoc Cranes, Inc.

LUBRICANT SPECIFICATIONSAll Traditional Crane Models

( Replaces Bulletin 152 )

General The Lubrication Guide supplied with your crane may not contain up-to-datelubricant specifications.

You must use lubricants that meet the specifications given in this bulletin.

Approved lubricants for arctic operation are given in Bulletin 18-2.

Grease Use an extreme pressure, heavy duty, water repellent grease that meetsMIL-G-10924-B Spec. (or later). The grease must be fluid enough to beapplied by a grease gun and to flow through grease lines at the expectedambient temperature.

EP #2 grease is used for factory fill unless otherwise specified by crane owner.

Follow the manufacturers recommendations or the instructions in automaticlube system folio for the approved grease to be used in automatic lubesystems.

Open Gear Oil Open gears not enclosed in an oil tight case (such as ring gear) must belubricated with a thick oil that has the following characteristics: Resists being thrown off by turning gears. Resists being washed off by water. Resists thinning out and dripping off at hottest operating temperature. Resists becoming so stiff that it chips or peels off at coldest operating

temperature.

This type oil requires heating or thinning for proper application to gear teeth.Apply a light film of oil to each gear tooth. Do not rely on gear rotation to

distribute oil .

CAUTION

COMPONENT FAILURES! Using inadequate lubricants can result Incomponent failures. Warranty claims may be denied if you use lubricantsthat do not meet specifications given in this bulletin.

Refer to Lubrication Guide in your Service Manual for lubrication intervals.


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SP 18-1, Page 2 of 3

Gear Oil Manitowoc acknowledges that there may be boom hoist lubricants availablethat are as good as, or better than, those we have approved below. However, wehave not verified the results of using those lubricants in the boom hoists on ourcranes. You are urged to consult your oil supplier before using a boom hoistlubricant that is not approved by Manitowoc. If your oil supplier warrants thatthe lubricant is in fact equivalent to the our approved lubricant and will provide

the required lubrication, then your crane warranty will not be affected.Gear oil must meet or exceed API Service Classification GL-5 andMIL-L-2105D.

Transmission andChain Case Oil

Use any 10W-30 oil that meets or exceeds the requirements of API ServiceClassification CG-4, CF-4, CF-2, CF, SH and those of MIL-L-2104F.

Controlled TorqueConverter Oil

Use any 10W oil that meets or exceeds the requirements of API ServiceClassification CF, CF-2, CE, CD-II, CD, SH, SG and those of MIL-L-2104Fand MIL-L-46152D.

Hydraulic Oil Use a quality brand hydraulic oil that contains oxidation, rust, and foaminhibitors. Additionally, the oil used must have good thermal and hydrolyticstability to prevent wear, erosion, and corrosion of internal parts.

Units without Isolated Boom Hoist

Boom Hoist Lubricated with Oil from Rotating Bed Circulating Oil System

Lubriplate APG 80W-140 or Summit 80W-140(both for break-in and normal operation)

Units with Isolated Boom Hoist

Boom Hoist Has Its Own Sump

Rotating BedBenz Oil Gear Master 80W-140 (or equivalent)

Boom Hoist HousingMobilgear SHC46O or Summit Syngear SH-1046 (see NOTE)

NOTE: Break-in boom hoist gears with Lubriplate APG 80W-140 orSummit 80W-140 (contact factory for procedure). Then drainboom hoist housing and refill with Mobilgear SHC46O or SummitSyngear SH-1046.

ISO Grade

Hydraulic OilAmbient Temperature Range

15 -30 F to 30 F (-34 C to -1 C)

32 -10 F to 60 F (-23 C to 16 C)

46 0 F to 85 F (-18 C to 29 C)

68 10 F to 110 F (-12 C to 43 C)

100 30 F to 120 F (-1 C to 49 C)


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SP 18-1, Page 3 of 3

Hydraulic SystemFluids

Model System Fluid

All Models Gantry Lifting Device Pump Hydraulic

3900 Power Lowering 10W-30 *

3900W, 3950W Boom Hoist Power Lowering Hydraulic

3950W Tagline Hydraulic

3950D Drag/Clam Boom Positioning Hoist (one drum) 10W-30 *

4000W Power Lowering 10W-30 *

4100W Boom Hoist, Hyd. Driven 3rd Drum, Power Lowering, Tagline, Winch Hydraulic

Container Handling with or without Power Lowering Hydraulic

Screw Jacks for Ringer with or without Power Lowering & Winch Hydraulic

4100W RINGER-Swinger Swing Unit Hydraulic

4100W Transporter Travel Hydraulic

4100W RINGER PivotingPowered Travel Attachment Travel Attachment & Power Lowering Hydraulic

4600 Boom Hoist, Tagline & Power Lowering 10W-30 *

4600 S-4 Boom Hoist, Travel, Cab Positioner, Power Lowering, Gantry, Tagline & Fan Hydraulic

6000W Boom Hoist, Power Lowering, Travel & Cab Positioner Hydraulic

Mast Cyl., Gantry Cyl., Fan Drive, & Boom Stops 10W-30 *

6000 S-2 Boom Hoist, Swing, Power Lowering, & Travel Hydraulic6400 Dragline Boom Hoist, Fans, Swing Lock, Air Conditioner, Swing & Travel Hydraulic

36 ft Platform-RINGER Swing, Boom Hoist, Tagline, Swing Lock, Swing Pinion Cyl., PowerLowering & Travel (when equipped w/Transporter) Hydraulic

60 ft Platform-RINGER Swing, Boom Hoist, Tagline, Swing Lock, & Swing Pinion Cylinder Hydraulic

Power Lowering 10W-30 *

RINGERS (All) Jacking System 10W **

Hoists (All) Power Lowering 10W-30 *

7000 Swing, Boom Hoist, Tagline, Swing Lock, Swing Pinion Cyl., Power

Lowering & TravelHydraulic

* Use same 10W-30 oil used in transmission and chain case (see Transmission and Chain Case Oil).** Use same l0W oil used in torque converter (see Controlled Torque Converter Oil). 10W-30 can be used in place of hydraulic oil in these systems. DO NOT use 10W-30 in these systems.


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G E N E R A L D I S T R IB U T I O N

SERVICE PARTSBULLETIN

Bul le t in No . : 1 8 2P a g e 1 o f

D a t e : 0 1 - 0 8 - 9

A P P R O V E D L U B R I C A N T S F O R A R C T I C O P E R AT I O NA l l M o d e l s

Replaces Bulletin 245)

L i s te d b e l o w a r e l u b r ic a n t s a p p r o v e d f o r u s e i n M a n i t o w o cc r a n e s w h e n t h e o u t s i d e t e m p e r a t u r e i s c o n t i n u a l ly b e l o w- 2 0 F ( - 2 9 C ) . U s e t h e s e l u b r i c a n t s i n p la c e o f t h el u b r i c a n t s c a l l e d f o r b o t h i n S e r v i c e B u l l e ti n 1 8 - 1 a n d in th ec r a n e ' s L u b r i c a t i o n G u i d e .

E x c e p t f o r h y d r a u l i c o i l , a l l l u b r i c a n t s l is t e d b e l o w c a n b eu s e d y e a r - r o u n d , u n l e s s th e o u t s id e t e m p e r a t u r e e x c e e d s100 o F (38 o C).

N O T E M a n i t o w o c E n g i n e e r in g C o m p a n y a l so re c o m -m e n d s t h e u s e o f p r e h e a t e r s ( f o r e n g i n e a n d o i l

r e s e r v o i r s ) w h e n o p e r a t i n g t h e c r a n e i n a n a r ct y p e c li m a te . C o n t a c t y o u r M a n i t o w o c D i s t rif o r i n f o r m a t i o n a b o u t a v a i l a b l e a r c t i c p r e h ep a c k a g e s .

O V E R H E AT I N G H A Z A R DAv o i d d a m a g e t o c r an e c o m p o n e

f ro m o v e r h e a t i n g l D o n o t o p e r a t e p r e h e a t e rs wo p e r a t i n g c r a n e o r w h e n o u t s id e t e m p e r a t u r e is a b+ 3 0 F ( - 1 C ) .

Mani towocSystem Lubricant Part No.

Grease Po in t s Chevron RPM Arc t ic Grease 471166

Mas t Hois t (4600 S-1 , 2 , 3 ) Mobi lube SHC 75W -90 5495

B o o m H o i s tHyd raul ic System Con tact Factory for Hydraulic Oil - -Planetary Us e Ge ar Oil Listed in Bulletin 18-1 - -

Powe r Lower ing & Conta inerHandling Hyd raul ic Systems Con tact Factory for Hydraulic Oil -

Carbody Pans Mobi lube SHC 75W-90 54951

Rotat ing Bed Sump(all exc ept 4600 S-1 ,2, 3) Use Ge ar Oil Lis ted in Bullet in 18-1 --

Rotat ing Bed Sum p (4600 S-1, 2 , 3) Mo bilube SH C 75W -90 5495

Drum Ge ar Case (4600 S-1, 2 , 3) Mo bilube SH C 75W -90 5495

Inter lock Chain Oiler Mob il Delvac 1 (5W-40) 5493

Transmiss ion & MainDrive Cha in Case Mob il Delvac 1 54933

Conver te r Outpu t Hous ing& Pow er Reversing Housing Mob il Delvac 1 5493Con trol led Torque Con verter Use Con verter Oil Lis ted in Bullet in 18-1 -

Engine Oil Mob il Delvac 1 54933

Light Plant Mo bil Delvac 1 54933

Air Com pressor Kenda ll R&O AW 46 (10W) 5493

RINGER Jacking System:Engine Mob il Delvac 1 549337Hyd raul ic System Con tact Factory for Hydraulic Oil - -

Engine Coo ling System Anti-Free ze (Ethylene Glycol) = 60 by Volum eWater = 40 by VolumeThis mixture wil l provide coolant protect ion to -62F (-52C). Iing ant i -freeze m ixture above 60 wil l not improve freeze pcoolant;, pure anti-freeze freezes a t -10 F (-23 C).

M A N I T O W O C E N G I N E E R I N G , C O .Divis ion of The Ma ni tow oc Co mpa ny, /nc. Mani tow oc, W isconsin 54220


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manitowoc 4600 s4 lubrication guide.pdf

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