km inno12 metric intro 001.qxp:layout 1 · 2018-03-12 · p m k n s h first choice alternate choice...

90

Upload: others

Post on 15-Jul-2020

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00
Page 2: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

Indexable Milling

Beyond BLAST • KSSM 45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B2–B7

Beyond BLAST • KSRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B8–B14

Beyond Indexable Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B16–B36

Dodeka 45° • Dodeka High-Feed (HF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B18

KSOM Mini . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B19

KSSM 45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B20

Mill 1-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B21–B22

Mill 1-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B23–B24

Mill 1-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B25–B26

KSSM 90° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B27–B29

KSRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B30–B31

KDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B32–B35

Dodeka Mini . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B38–B52

Dodeka Mini High-Feed (HF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B40–B43

Dodeka Mini 45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B44–B49

Dodeka Mini 60° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B50–B52

MEGA 45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B54–B59

MEGA 15, 60, 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B60–B71

KCMS Cartridge Milling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B72–B75

KenFeed 2X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B76–B83

KenFeed Mini . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B84–B88

www.kennametal.com B1

Page 3: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

Primary ApplicationThe Beyond BLAST KSSM 45˚ utilises Precision Coolant Technology (PCT) to aggressively apply coolant directlyto the cutting area. Not only does this reduce heat at the cutting edge, but it also assists with reducing tool andchip friction, increasing chip evacuation, and relieving shear stress. Because the Beyond BLAST technology canbe applied in low-pressure conditions, there is no need to invest in additional equipment. It’s so easy to convertfrom conventional to Beyond BLAST technology, it can be done directly on the floor — virtually eliminating costlydowntime. See what the performance leader can do for your titanium machining.

Beyond BLAST™ • KSSM 45˚More than just the right tool — the ultimate solution.

Features and Benefits

www.kennametal.comB2

Features

PCT — Precision Coolant Technology.

Increased heat transfer.

Improved chip control.

Beyond BLAST also works with regular low-pressure conditions.

Benefits

Coolant delivery exactly to the cutting area.

Less tool/chip friction and shear stress.

True internal coolant assists chip evacuation.

No need for investments in high-pressure equipment.

Easy to convert from conventional to Beyond BLAST Technology.

Shop-floor-proven handling reduces costly downtime.

Up to 300% better tool life. Performance leader in machining titanium.

Page 4: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B3

Page 5: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB4

Ind

exa

ble

Millin

gBeyond BLAST™ KSSM 45°Face Mills • BB KSSM 45° • SE..14...

order number catalogue number D1 D1 max D D4 D6 L Ap1 max Z kg max RPM

4137779 50A04RS45SE14BB 50 64 22 — 50 40 6,6 4 0,47 18400

4137780 63A05RS45SE14BB 63 77 22 — 50 40 6,6 5 0,61 16400

4137781 80A06RS45SE14BB 80 94 27 — 60 50 6,6 6 1,19 14500

4137782 100B07RS45SE14BB 100 114 32 — 80 50 6,6 7 1,89 13000

4147354 100B10RS45SE14BB 100 114 32 — 80 50 6,6 10 1,91 13000

4137783 125B08RS45SE14BB 125 139 40 — 90 63 6,6 8 3,36 11600

4147355 125B12RS45SE14BB 125 139 40 — 90 50 6,6 12 3,35 11600

4137784 160C10RS45SE14BB 160 174 40 67 100 63 6,6 10 4,33 10300

4147356 160C14RS45SE14BB 160 174 40 67 100 63 6,6 14 4,35 10300

4137785 200C12RS45SE14BB 200 214 60 102 130 63 6,6 12 6,47 9200

4147357 200C16RS45SE14BB 200 214 60 102 130 63 6,6 16 6,84 9200

D1insert screw Nm

Torx Plus driver

socket-headcap screw

low-head cap screw

coolant lock screw assembly

coolant shower plate assy

50 MS2078 4,0 DT15IP — 129.025 — —

63 MS2078 4,0 DT15IP — 129.025 — —

80 MS2078 4,0 DT15IP MS2038 — — —

100 MS2078 4,0 DT15IP — — MS2195C —

125 MS2078 4,0 DT15IP — — MS2187C —

160 MS2078 4,0 DT15IP — — — MCCM16001

200 MS2078 4,0 DT15IP — — — MCC080001

• Precision Coolant Technology (PCT).

• Coolant delivery exactly to cutting area.

• Increased heat transfer.

• Improved chip control.

• Productivity booster for machining titanium.

� BB Face Mills 45° • Metric

� Spare Parts

Page 6: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B5

Ind

exa

ble

Millin

g

Beyond BLAST™ KSSM 45°Face Mills JIS • BB KSSM 45° • SE..14...

order number catalogue number D1 D1 max D D4 D6 L Ap1 max Z kg max RPM

4137786 80A06RS45SE14BBJ 80 94 25,4 — 56 50 6,6 6 1,13 14500

4137787 100B07RS45SE14BBJ 100 114 31,8 — 73 50 6,6 7 1,76 13000

4147358 100B10RS45SE14BBJ 100 114 31,8 — 73 50 6,6 10 1,79 13000

4137788 125B08RS45SE14BBJ 125 139 38,1 — 97 63 6,6 8 3,62 11600

4147359 125B12RS45SE14BBJ 125 139 38,1 — 97 50 6,6 12 3,62 11600

4137789 160B10RS45SE14BBJ 160 174 50,8 — 100 63 6,6 10 4,99 10300

4147360 160B14RS45SE14BBJ 160 174 50,8 — 100 63 6,6 14 5,01 10300

4137790 200C12RS45SE14BBJ 200 214 47,7 102 130 63 6,6 12 7,07 9200

4147361 200C16RS45SE14BBJ 200 214 47,7 102 130 63 6,6 16 7,08 9200

D1insert screw Nm

Torx Plus driver

socket-headcap screw

coolant lock screw assembly

coolant shower plate assy

80 MS2078 4,0 DT15IP 125.230 — —

100 MS2078 4,0 DT15IP — MS2220C —

125 MS2078 4,0 DT15IP — MS2224C —

160 MS2078 4,0 DT15IP — — MCC080001

200 MS2078 4,0 DT15IP — — MCC080001

• Precision Coolant Technology (PCT).

• Coolant delivery exactly to cutting area.

• Increased heat transfer.

• Improved chip control.

• Productivity booster for machining titanium.

� BB Face Mills 45° • JIS (Japanese Industry Standard)

� Spare Parts

Page 7: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

� SECX-GD2

www.kennametal.comB6

Ind

exa

ble

Millin

gBeyond BLAST™ KSSM 45°

Indexable Inserts • BB KSSM45 • SE..14...

� first choice

� alternate choice

P

M

K

N

S �

H

catalogue number D BS L10 Rε S hm cutting edges KC

725M

SECX1404AEENGN 14,00 1,85 14,00 1,00 4,76 0,06 4 �

SECX1404AESNGN 14,00 1,85 14,00 1,00 4,76 0,08 4 �

catalogue number D BS L10 Rε S hm cutting edges

SECX1404AEENGD2 14,00 1,85 14,00 1,00 4,76 0,06 4 �

SECX-ENGN SECX-SNGN SECX-GD2

SECX-GN

� SECX-GN

Best-in-Class Performance Booster in Machining Titanium

Geometry for medium

and heavy machining

S

-EGD2 -EGN/-SGN

Geometry for light

and medium machining

S

Page 8: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B7

Ind

exa

ble

Millin

g

Beyond BLAST™ KSSM 45°

0,27 0,19 0,15 0,14 0,12

0,11

0,08

0,160,180,200,250,36

0,06

0,00

0,05

0,10

0,15

0,20

0,25

0,30

0,35

0,40

0,08

45˚ Approach Angle Feed-per-Tooth Compensation(Radial Width-of-Cut Dependent)

Pro

gra

mm

ed

Fe

ed

Ra

te f

z (m

m)

Percentage of the Cutter Diameter in Cut

Recommended Starting Speeds and Feeds

� Recommended Starting Feeds

� Recommended Starting Speeds [m/min]

Material

GroupKC725M

P

1 — — —

2 — — —

3 — — —

4 — — —

5 — — —

6 — — —

M

1 — — —

2 — — —

3 — — —

K

1 — — —

2 — — —

3 — — —

N1–2 — — —

3 — — —

S

1 — — —

2 — — —

3 — — —

4 75 55 35

H

1 — — —

2 — — —

3 — — —

FIRST choice starting speeds are in bold type.

As the average chip thickness increases, the speed should be decreased.

Page 9: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

Primary ApplicationSpecially developed for machining titanium. Beyond BLAST KSRM platform boosts your productivity with its new and revolutionary technology, PCT (Precision Coolant Technology), enabling consistent performance and providing outstanding metal removal rates and longer tool life.

Features and Benefits

www.kennametal.comB8

Beyond BLAST™ KSRM™ • Next Generation Round Inserts with Through Coolant

Platform Features

Channeling coolant through the insert.

Anti-rotation feature with six indexes.

High positive topography with strong cutting edges.

High clearance on the cutters and inserts.

Functions

Improve heat transfer and lubricity.

Provides more stability and reliability.

Lower cutting forces generated.

Cutters can run with higher feed rates.

Page 10: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B9

Increase productivity, tool life, and chip control.

Superior productivity and better insert utilisation/cost per edge.

Long tool life and better MRR.

Able to convert all milling applications.

Benefits

Page 11: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB10

Ind

exa

ble

Millin

gBeyond BLAST™ KSRM™

Face Mills • BB KSRM • RCGX2006...

• Use PCT technology; coolant through the insert.

• Engineered to provide the maximum performance in titanium machining.

• Anti-rotation feature allows up to six indexable rotations.

• Pocketing, ramping, plunging, and helical interpolation capabilities.

order number catalogue number D1 max D1 D D6 L Ap1 max Z kg max RPM insert 1

4109173 KSRM63A04RC20BB 63 43 22 50 50 10,0 4 0,54 21900 RCGX2006M0__

4109174 KSRM80A05RC20BB 80 60 27 60 50 10,0 5 0,83 18500 RCGX2006M0__

4109175 KSRM100B05RC20BB 100 80 32 80 50 10,0 5 1,45 16000 RCGX2006M0__

4109176 KSRM100B06RC20BB 100 80 32 80 50 10,0 6 1,43 16000 RCGX2006M0__

4109177 KSRM125B06RC20BB 125 105 40 90 50 10,0 6 2,90 14000 RCGX2006M0__

4109178 KSRM125B07RC20BB 125 105 40 90 63 10,0 7 2,90 14000 RCGX2006M0__

4109179 KSRM160C07RC20BB 160 140 40 90 63 10,0 7 3,34 12100 RCGX2006M0__

4109180 KSRM160C08RC20BB 160 140 40 90 63 10,0 8 3,30 12100 RCGX2006M0__

4109181 KSRM200C09RC20BB 200 180 60 130 63 10,0 9 5,49 10700 RCGX2006M0__

� Face Mills • Metric

� Spare Parts

D1 maxinsert screw Nm

universal bit torque driver

drive bit

coolant lock screw assembly

coolant shower plate assy

socket-head cap screwwith coolant groove

63 MS1162 5,0 KPTW45 BT25L50 — — MS1234CG

80 MS1162 5,0 KPTW45 BT25L50 — — MS2190CG

100 MS1162 5,0 KPTW45 BT25L50 MS2195C — —

125 MS1162 5,0 KPTW45 BT25L50 MS2187C — —

160 MS1162 5,0 KPTW45 BT25L50 — MCCM16001 —

200 MS1162 5,0 KPTW45 BT25L50 — MCC080001 —

Page 12: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B11

Ind

exa

ble

Millin

g

Beyond BLAST™ KSRM™

Face Mills JIS • BB KSRM • RCGX2006...

• Use PCT technology; coolant through the insert.

• Engineered to provide the maximum performance in titanium machining.

• Anti-rotation feature allows up to six indexable rotations.

• Pocketing, ramping, plunging, and helical interpolation capabilities.

order number catalogue number D1 max D1 D D6 L Ap1 max Z kg max RPM insert 1

4137791 KSRM80A05RC20BB-J 80 60 25 56 50 10,0 5 0,84 18500 RCGX2006M0__

4137792 KSRM100B06RC20BB-J 100 80 32 73 50 10,0 6 1,26 16000 RCGX2006M0__

4137793 KSRM125B07RC20BB-J 125 105 38 97 63 10,0 7 3,03 14000 RCGX2006M0__

4137794 KSRM160B08RC20BB-J 160 140 51 127 63 10,0 8 5,22 12100 RCGX2006M0__

4137795 KSRM200C09RC20BB-J 200 180 48 130 63 10,0 9 6,06 10700 RCGX2006M0__

� Face Mills • JIS (Japanese Industry Standard)

� Spare Parts

D1 maxinsert screw Nm

universal bit torque driver

drive bit

coolant lock screw assembly

coolant shower plate assy

socket-head cap screwwith coolant groove

80 MS1162 5,0 KPTW45 BT25L50 — — MS2190CG

100 MS1162 5,0 KPTW45 BT25L50 MS2220C — —

125 MS1162 5,0 KPTW45 BT25L50 — — —

160 MS1162 5,0 KPTW45 BT25L50 — — —

200 MS1162 5,0 KPTW45 BT25L50 — MCC080001 —

Page 13: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB12

Ind

exa

ble

Millin

g -LF, -GF

Beyond BLAST™ KSRM™

Indexable Ground Insert • BB KSRM • RCGX2006...

• ELF geometry for lower cutting forces

to avoid built-up edge.

• SGF in the first choice for higher chip

load and heavy applications.

P

M

K

N

S �

H

� first choice

� alternate choice

� RCGX-LF and -GF

catalogue number D S hm cutting edges KC

725M

RCGX2006M0ELF 20,00 6,35 0,08 6 �

RCGX2006M0SGF 20,00 6,35 0,10 6 �

Best-in-Class Performance Booster in Machining Titanium

Geometry for medium

and heavy machining

S

-ELF -SGF

Geometry for light

and medium machining

S

Page 14: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B13

Ind

exab

le M

illin

g

Beyond BLAST™ KSRM™

FIRST choice starting speeds are in bold type.As the average chip thickness increases, the speed should be decreased.

Recommended Starting Speeds and Feeds

fz must be compensated depending on the ap and ae values. For smaller ap and ae values,the programmed fz value has to be adjusted.

� Recommended Starting Feeds

� Recommended Starting Speeds [m/min]Material Group

KC725M

P

1 — — —

2 — — —

3 — — —

4 — — —

5 — — —

6 — — —

M1 — — —

2 — — —

3 — — —

K1 — — —

2 — — —

3 — — —

N1 — — —

2 — — —

S

1 — — —

2 — — —

3 — — —

4 75 55 35

H1 — — —

2 — — —

3 — — —

Feed Rate Compensation for RCGX2006 Insert fz (mm)

Pro

gram

med

Fee

d R

ate

fz (m

m)

Percentage of the Cutter Diameter in Cut

KM_Inno12_METRIC_B012_B013.qxp:Layout 1 5/2/11 1:52 PM Page B13

Page 15: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB14

Ind

exa

ble

Millin

gBeyond BLAST™ KSRM™

Application Data

ramp angle

shoulder cut

ramping

helical

interpolation

Ø DH/DH1DH min = Minimum blind hole diameter with helical interpolation

DH1 min = Minimum flat-bottom hole diameter

insert IC catalogue number

maximum ramp angle(ra) when

hx = 0,127mm

maximum ramp depth

(ap) per pass

maximum plunge depth

(ap) hx = 0,127mmminimum

hole diameter

minimum flat bottom

hole diameter

maximum hole diameter

(no flat bottom)

RCGX2006 KSRM63A04RC20BB 1,29° 0,88 1,45 97,99 106,08 126,00

RCGX2006 KSRM80A05RC20BB 1,23° 1,19 1,82 130,70 140,08 160,00

RCGX2006 KSRM100B05RC20BB 1,17° 1,53 2,16 169,53 180,08 200,00

RCGX2006 KSRM100B06RC20BB 1,15° 1,51 2,13 169,61 180,08 200,00

RCGX2006 KSRM125B06RC20BB 1,06° 1,84 2,44 218,61 230,08 250,00

RCGX2006 KSRM125B07RC20BB 1,05° 1,81 2,41 218,68 230,08 250,00

RCGX2006 KSRM160C07RC20BB 0,92° 2,15 2,71 287,75 300,08 320,00

RCGX2006 KSRM160C08RC20BB 0,92° 2,14 2,69 287,78 300,08 320,00

RCGX2006 KSRM200C09RC20BB 0,79° 2,40 2,90 367,16 380,08 400,00

RCGX2006 KSRM80A05RC20BB-J 1,23° 1,19 1,82 130,70 140,08 160,00

RCGX2006 KSRM100B06RC20BB-J 1,15° 1,51 2,13 169,61 180,08 200,00

RCGX2006 KSRM125B07RC20BB-J 1,05° 1,81 2,41 218,68 230,08 250,00

RCGX2006 KSRM160C08RC20BB-J 0,92° 2,14 2,69 287,78 300,08 320,00

RCGX2006 KSRM200C09RC20BB-J 0,79° 2,40 2,90 367,16 380,08 400,00

� Ramping and Helical Interpolation Values from Solid

Page 16: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

At Kennametal, innovation follows vision. Our revolutionary products and services are inspired by asking “what if?” The solutions that follow — like our Beyond BLAST through-coolant inserts — deliver remarkableresults in the world’s most demanding machining environments.

A cutting-edge insert that delivers coolant precisely at the cutting edge. Now that’s Different Thinking. That’s Kennametal.

To learn more about your productivity gains using Beyond BLAST technology, visit www.kennametal.com.

www.kennametal.com B15

More than just the right tool • the ultimate solution.

That’s Beyond BLAST.™

That’s Different Thinking.

Milling• Beyond BLAST technology uses low-pressure conditions to offer many

of the high-pressure performance benefits.

• Delivers superior performance on titanium, using either high- or low-pressure

coolant systems.

• Effective thermal management results in reduced cutting temperatures, improved

lubricity, superior chip control, and longer tool life.

• Beyond BLAST for milling increases tool life by up to 300% compared with

conventional coolant delivery systems.

Page 17: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

Primary ApplicationKennametal introduces KCPM20 grade — specifically engineered for high-speed dry machining in light to medium millingapplications under stable conditions. KCPM20 is the first choice for multiple face, shoulder, and profile milling applications. Targeted as a best-in-class grade in plain and alloyed steels, KCPM20 is an ideal optimisation grade for stainless steel machining applications where coolant is not used and excellent wear resistance is required. Additionally, KCPM20 can act as a troubleshooter in cast iron applications, particularly with nodular irons in dry conditions. Use KCPM20 when existing applications need to be optimised to gain additional tool life and productivity via higher speeds and feeds.

Features and Benefits• Micro-engineered milling grade features a CVD coating

process with special surface treatments.

• Delivers high hot hardness, excellent chemical stability, and high oxidation resistance.

• Beyond coating boosts productivity and tool life.

Versatility• Face milling:

- First choice for general machining in stable applications (Dodeka™).

- First choice where lighter cutting forces are required (KSOM).

• Shoulder milling:

- First choice for high-performance and versatility (Mill1 family).

• Profile milling:- First choice for general purpose, especially

die and mould (KDM, round insert family).

- First choice for maximum metal removal (Z-axis).

Features and Benefits

Beyond™ Indexable Milling Grade KCPM20™ • for Face, Shoulder, and Profile Milling Applications

www.kennametal.comB16

Page 18: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

Target Markets• Transportation — automotive/motorcycle

components and housings.

• Earthworks — earth moving equipment and components.

• Energy — steel castings, pump housings.

• General engineering — die and mould, general machining.

www.kennametal.com B17

Page 19: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

www.kennametal.comB18

Ind

exa

ble

Millin

g

P � � � �

M � � � �

K � � � � �

N �

S � �

H

catalogue number D S L10 BS Rε hm cutting edges KC

410M

KC

520M

KC

522M

KC

725M

KC

K15*

KC

PM

20*

KC

PK

30*

HNGJ0905ANFNLDJ 15,88 5,56 9,00 1,80 1,2 0,02 12 �

HNGJ0905ANENLD 15,88 5,56 9,00 1,80 1,2 0,04 12 � � � � � �

catalogue number D S L10 BS Rε hm cutting edges

HNGJ0905ANSNGD 15,88 5,56 9,00 1,80 1,2 0,10 12 � � � �

catalogue number D S L10 BS Rε hm cutting edges

HNGJ0905ANSNHD 15,88 5,46 8,59 1,66 1,2 0,18 12 � � � � �

HNGJ090543ANSNHD 15,88 5,44 8,50 — 4,4 0,13 12 � � � � �

catalogue number D S L10 BS Rε hm cutting edges

HNPJ0905ANSNGD 15,88 5,56 8,58 1,80 1,2 0,10 12 � � � � �

catalogue number D S L10 BS Rε hm cutting edges

HNPJ0905ANSNHD 15,88 5,46 8,59 1,66 1,2 0,18 12 � � � � �

HNPJ090543ANSNHD 15,88 5,44 8,50 — 4,3 0,13 12 � � � �

Dodeka™ 45° • Dodeka High-Feed (HF)

Indexable Inserts • HNGJ0905 • HNPJ0905

HNGJ-LD & LDJ HNGJ-GD HNGJ-HD HNPJ-GD HNPJ-HD

� first choice

� alternate choice

� HNGJ-LD and LDJ

� HNGJ-GD

� HNGJ-HD

� HNPJ-GD

� HNPJ-HD

*Beyond™ grade.

Page 20: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

www.kennametal.com B19

Ind

exa

ble

Millin

g

P � � � �

M � � � �

K � � � � �

N � �

S � �

H

catalogue number D S L10 BS Rε hm cutting edges KC

410M

KC

422M

KC

520M

KC

522M

KC

725M

KC

K15*

KC

PM

20*

KC

PK

30*

OFKT06L5AFFNLNJ 14,70 5,00 6,00 — 0,8 0,02 8 �

catalogue number D S L10 BS Rε hm cutting edges

OFKT06L5AFENLBJ 14,65 5,00 6,00 — 0,8 0,03 8 �

OFKT06L5AFFNLBJ 14,65 5,00 6,00 — 0,8 0,02 8 �

catalogue number D S L10 BS Rε hm cutting edges

OFKT06L5AFENLB 14,70 5,00 6,00 1,23 0,8 0,10 8 � � � �

OFKT06L5AFSNLB 14,70 5,00 6,00 1,21 0,8 0,22 8 � � � �

catalogue number D S L10 BS Rε hm cutting edges

OFKT06L5AFENGB 14,70 5,00 6,00 — 0,8 0,15 8 � � � � � �

catalogue number D S L10 BS Rε hm cutting edges

OFKT06L5AFSNHB 14,70 5,00 6,00 — 0,8 0,21 8 � � � �

catalogue number D S L10 BS Rε hm cutting edges

OFPT06L5AFENGB 14,70 5,00 6,00 — 0,8 0,15 8 � � � � �

catalogue number D S L10 BS Rε hm cutting edges

OFPT06L5AFSNHB 14,70 5,00 6,00 — 0,8 0,21 8 � � � � �

KSOM MiniIndexable Inserts • OF.T06L5...

OF.T

� first choice

� alternate choice

� OFKT-LNJ

� OFKT-LBJ

� OFKT-LB

� OFKT-GB

� OFKT-HB

� OFPT-GB

� OFPT- HB

*Beyond™ grade.

Page 21: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

www.kennametal.comB20

Ind

exa

ble

Millin

g

P � � �

M � � �

K � � � �

N

S �

H

D S L10 BS Rε hm cutting edges KC

520M

KC

725M

KC

K15*

KC

PM

20*

KC

PK

30*

SECT1404AEENLD2 14,00 4,76 14,00 2,65 1,0 0,04 4 � �

D S L10 BS Rε hm cutting edges

SEKT1404AEENGP2 14,00 4,76 14,00 2,65 1,0 0,05 4 � � � � �

SEKT1404AESNGP2 14,00 4,76 14,00 2,65 1,0 0,11 4 � � � � �

D S L10 BS Rε hm cutting edges

SEPT1404AEENGB2 14,00 4,76 14,00 2,65 1,0 0,08 4 � � � � �

SEPT1404AESNGB2 14,00 4,76 14,00 2,65 1,0 0,13 4 � � � � �

KSSM 45°

Indexable Inserts • SECT1404...

SECT-LD2 SEKT-GP2 SEPT-GB2

� first choice

� alternate choice

� SECT-LD2

� SEKT-GP2

� SEPT-GB2

catalogue number

catalogue number

catalogue number

*Beyond™ grade.

Page 22: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

www.kennametal.com B21

Ind

exa

ble

Millin

g

P � � � �

M � � � �

K � � � � � �

N � � � �

S � �

H

LI W S BS Rε hm cutting edges K313

KC

410M

KC

422M

KC

510M

KC

520M

KC

522M

KC

725M

KC

K15*

KC

PM

20*

KC

PK

30*

KD

1410

EDCT10T304PDFR-PCD 12,04 6,75 3,75 2,10 0,4 0,02 1 �

EDCT10T308PDFR-PCD 12,05 6,74 3,75 1,71 0,8 0,02 1 �

catalogue number LI W S BS Rε hm cutting edges

EDCT10T302PDFRLDJ 12,05 6,75 3,75 2,29 0,2 0,02 2 � �

EDCT10T304PDFRLDJ 12,05 6,75 3,75 1,98 0,4 0,02 2 � �

EDCT10T308PDFRLDJ 12,05 6,74 3,75 1,70 0,8 0,02 2 � �

EDCT10T312PDFRLDJ 12,06 6,74 3,75 1,30 1,2 0,02 2 � �

EDCT10T316PDFRLDJ 12,06 6,74 3,75 0,90 1,6 0,02 2 � �

EDCT10T320PDFRLDJ 12,06 6,73 3,75 0,49 2,0 0,02 2 � �

EDCT10T324PDFRLDJ 12,06 6,73 3,75 0,11 2,4 0,02 2 � �

EDCT10T331PDFRLDJ 11,52 6,71 3,75 — 3,1 0,02 2 � �

catalogue number LI W S BS Rε hm cutting edges

EDCT10T304PDERLDJ 12,05 6,75 3,75 1,98 0,4 0,03 2 �

EDCT10T308PDERLDJ 12,05 6,74 3,75 1,70 0,8 0,03 2 �

EDCT10T312PDERLDJ 12,06 6,74 3,75 1,30 1,2 0,03 2 �

EDCT10T316PDERLDJ 12,06 6,74 3,75 0,90 1,6 0,03 2 �

EDCT10T320PDERLDJ 12,06 6,73 3,75 0,49 2,0 0,03 2 �

EDCT10T324PDERLDJ 12,06 6,73 3,75 0,11 2,4 0,03 2 �

EDCT10T331PDERLDJ 11,52 6,71 3,75 — 3,1 0,03 2 �

catalogue number LI W S BS Rε hm cutting edges

EDCT10T302PDERLD 12,04 6,75 3,75 2,29 0,2 0,04 2 � � � �

EDCT10T304PDERLD 12,05 6,75 3,75 1,98 0,4 0,04 2 � � � � � �

EDCT10T308PDERLD 12,05 6,74 3,75 1,70 0,8 0,04 2 � � � � � � �

EDCT10T312PDERLD 12,06 6,74 3,75 1,30 1,2 0,04 2 � � � �

EDCT10T316PDERLD 12,06 6,74 3,75 0,90 1,6 0,04 2 � � � �

EDCT10T320PDERLD 12,06 6,73 3,75 0,49 2,0 0,04 2 � � �

EDCT10T324PDERLD 12,06 6,73 3,75 0,11 2,4 0,04 2 � � �

EDCT10T331PDERLD 11,52 6,71 3,75 — 3,1 0,04 2 � � � � �

Mill 1-10™

Indexable Inserts

-PCD -LDJ -LD

� first choice

� alternate choice

� EDCT-PCD

� EDCT-F.LDJ

� EDCT-E.LDJ

� EDCT-LD

catalogue number

(ELD)(PCD)

*Beyond™ grade.

Page 23: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

www.kennametal.comB22

Ind

exa

ble

Millin

g

*Beyond™ grade.

EDPT-E.HD EDPT-S.GE EDPT-S.GD

Mill 1-10™

Indexable Inserts

P � � � �

M � � � �

K � � � � � �

N � � � �

S � �

H

� first choice

� alternate choice

� EDPT-E.HD

catalogue number LI W S BS Rε hm cutting edges K313

KC

410M

KC

422M

KC

510M

KC

520M

KC

522M

KC

725M

KC

K15*

KC

PM

20*

KC

PK

30*

KD

1410

EDPT10T304PDERHD 12,05 6,75 3,75 2,07 0,4 0,08 2 � � � � �

EDPT10T308PDERHD 12,05 6,74 3,75 1,70 0,8 0,08 2 � � � � �

EDPT10T310PDERHD 12,05 6,74 3,75 1,49 1,0 0,08 2 � � � �

EDPT10T312PDERHD 12,06 6,74 3,75 1,30 1,2 0,08 2 � � � � �

EDPT10T316PDERHD 12,06 6,74 3,75 0,90 1,6 0,08 2 � � � � �

EDPT10T320PDERHD 12,06 6,74 3,75 0,49 2,0 0,08 2 � �

EDPT10T324PDERHD 12,06 6,74 3,75 0,11 2,4 0,08 2 � �

EDPT10T331PDERHD 11,52 6,71 3,75 — 3,1 0,08 2 � � � �

� EDPT-S.GE

catalogue number LI W S BS Rε hm cutting edges

EDPT10T304PDSRGE 12,04 6,75 3,75 2,08 0,4 0,14 2 � � �

EDPT10T308PDSRGE 12,05 6,74 3,75 1,70 0,8 0,14 2 � � �

EDPT10T312PDSRGE 12,05 6,74 3,75 1,30 1,2 0,14 2 � � �

EDPT10T316PDSRGE 12,06 6,74 3,75 0,90 1,6 0,14 2 � � �

EDPT10T331PDSRGE 11,51 6,71 3,75 — 3,1 0,14 2 � � �

� EDPT-S.GD

catalogue number LI W S BS Rε hm cutting edges

EDPT10T304PDSRGD 12,05 6,75 3,75 2,07 0,4 0,13 2 � � � �

EDPT10T308PDSRGD 12,05 6,74 3,75 1,70 0,8 0,13 2 � � � �

EDPT10T312PDSRGD 12,06 6,74 3,75 1,30 1,2 0,13 2 � � � �

EDPT10T316PDSRGD 12,06 6,74 3,75 0,90 1,6 0,13 2 � � � �

Page 24: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

www.kennametal.com B23

Ind

exa

ble

Millin

g

P � � � �

M � � � �

K � � � � �

N � �

S � �

H

catalogue number LI W S BS Rε hm cutting edges KC

410M

KC

422M

KC

520M

KC

522M

KC

725M

KC

K15*

KC

PM

20*

KC

PK

30*

EDCT140402PDFRLDJ 17,46 8,49 4,50 3,14 0,2 0,02 2 �

EDCT140404PDFRLDJ 17,46 8,49 4,50 2,95 0,4 0,02 2 �

EDCT140408PDFRLDJ 17,47 8,48 4,50 2,56 0,8 0,02 2 �

EDCT140412PDFRLDJ 17,47 8,46 4,50 2,17 1,2 0,02 2 �

EDCT140416PDFRLDJ 17,49 8,45 4,50 1,77 1,6 0,02 2 �

EDCT140431PDFRLDJ 17,50 8,40 4,50 0,26 3,1 0,02 2 �

EDCT140440PDFRLDJ 16,53 8,34 4,50 — 4,0 0,02 2 �

catalogue number LI W S BS Rε hm cutting edges

EDCT140404PDERLDJ 17,46 8,49 4,50 2,95 0,4 0,03 2 �

EDCT140408PDERLDJ 17,47 8,48 4,50 2,56 0,8 0,03 2 �

EDCT140412PDERLDJ 17,48 8,46 4,50 2,17 1,2 0,03 2 �

EDCT140416PDERLDJ 17,49 8,45 4,50 1,77 1,6 0,03 2 �

EDCT140424PDERLDJ 17,50 8,42 4,50 0,99 2,4 0,03 2 �

EDCT140431PDERLDJ 17,50 8,40 4,50 0,26 3,1 0,03 2 �

EDCT140440PDERLDJ 16,53 8,34 4,50 — 4,0 0,03 2 �

catalogue number LI W S BS Rε hm cutting edges

EDCT140404PDERLD 17,46 8,49 4,50 2,95 0,4 0,04 2 �

EDCT140408PDERLD 17,47 8,48 4,50 2,56 0,8 0,04 2 �

EDCT140412PDERLD 17,48 8,46 4,50 2,17 1,2 0,04 2 �

EDCT140416PDERLD 17,49 8,45 4,50 1,77 1,6 0,04 2 �

EDCT140431PDERLD 17,50 8,40 4,50 0,26 3,1 0,04 2 �

catalogue number LI W S BS Rε hm cutting edges

EDCT140404PDERGD 17,46 8,49 4,50 2,95 0,4 0,05 2 � �

EDCT140408PDERGD 17,47 8,48 4,50 2,56 0,8 0,05 2 � �

EDCT140412PDERGD 17,48 8,46 4,50 2,17 1,2 0,05 2 �

EDCT140416PDERGD 17,49 8,45 4,50 1,77 1,6 0,05 2 �

EDCT140431PDERGD 17,50 8,40 4,50 0,26 3,1 0,05 2 � �

Mill 1-14™

Indexable Inserts

-LDJ -LD -EGD

� EDCT-F.LDJ

� EDCT-E.LDJ

� EDCT-LD

� EDCT-E.GD

*Beyond™ grade.

Page 25: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

www.kennametal.comB24

Ind

exa

ble

Millin

g

*Beyond™ grade.

Mill 1-14™

Indexable Inserts

EDPT-E.HD EDPT-S.GE EDPT-S.GD

P � � � �

M � � � �

K � � � � �

N � �

S � �

H

� first choice

� alternate choice

� EDPT-E.HD

catalogue number LI W S BS Rε hm cutting edges KC

410M

KC

422M

KC

520M

KC

522M

KC

725M

KC

K15*

KC

PM

20*

KC

PK

30*

EDPT140404PDERHD 17,46 8,39 4,50 2,95 0,4 0,08 2 � � � � �

EDPT140408PDERHD 17,47 8,38 4,50 2,56 0,8 0,08 2 � � � � �

EDPT140412PDERHD 17,48 8,36 4,50 2,16 1,2 0,08 2 � � � � �

EDPT140416PDERHD 17,49 8,36 4,50 1,77 1,6 0,08 2 � � � � �

EDPT140420PDERHD 17,49 8,35 4,50 1,37 2,0 0,08 2 � � �

EDPT140424PDERHD 17,50 8,32 4,50 0,99 2,4 0,08 2 � � �

EDPT140431PDERHD 17,51 8,30 4,50 0,26 3,1 0,08 2 � � �

EDPT140440PDERHD 16,53 8,26 4,50 — 4,0 0,08 2 � � �

� EDPT-S.GE

catalogue number LI W S BS Rε hm cutting edges

EDPT140404PDSRGE 17,43 8,20 4,45 2,80 0,4 0,14 2 � � � �

EDPT140408PDSRGE 17,44 8,17 4,45 2,39 0,8 0,14 2 � � � �

EDPT140412PDSRGE 17,44 8,14 4,45 1,98 1,2 0,14 2 � � �

EDPT140416PDSRGE 17,45 8,12 4,45 1,58 1,6 0,14 2 � � �

EDPT140431PDSRGE 17,46 8,07 4,45 0,13 3,1 0,14 2 � � � �

� EDPT-S.GD

catalogue number LI W S BS Rε hm cutting edges

EDPT140408PDSRGD 17,47 8,37 4,50 2,55 0,8 0,11 2 � � �

EDPT140412PDSRGD 17,48 8,36 4,50 2,17 1,2 0,11 2 � � �

EDPT140416PDSRGD 17,49 8,35 4,50 1,77 1,6 0,11 2 � � �

Page 26: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

www.kennametal.com B25

Ind

exa

ble

Millin

g

P � � � �

M � � � � �

K � � � � �

N � �

S � � �

H

catalogue number LI W S BS Rε hm cutting edges KC

410M

KC

422M

KC

520M

KC

522M

KC

525M

KC

725M

KC

K15*

KC

PM

20*

KC

PK

30*

EDCT180504PDFRLDJ 21,75 10,98 5,50 3,07 0,4 0,02 2 �

EDCT180508PDFRLDJ 21,76 10,97 5,50 2,69 0,8 0,02 2 �

EDCT180512PDFRLDJ 21,77 10,97 5,50 2,29 1,2 0,02 2 �

EDCT180516PDFRLDJ 21,78 10,96 5,50 1,90 1,6 0,02 2 �

EDCT180520PDFRLDJ 21,79 10,95 5,50 1,49 2,0 0,02 2 �

EDCT180524PDFRLDJ 21,79 10,93 5,50 1,11 2,4 0,02 2 �

EDCT180532PDFRLDJ 21,79 10,91 5,50 0,32 3,2 0,02 2 �

EDCT180540PDFRLDJ 20,78 10,87 5,50 — 4,0 0,02 2 �

EDCT180548PDFRLDJ 20,20 10,83 5,50 — 4,8 0,02 2 �

EDCT180550PDFRLDJ 19,95 10,81 5,50 — 5,0 0,02 2 �

EDCT180564PDFRLDJ 18,72 10,73 5,50 — 6,4 0,02 2 �

LI W S BS Rε hm cutting edges

EDCT180508PDERLDJ 21,76 10,97 5,50 2,69 0,8 0,03 2 �

EDCT180512PDERLDJ 21,77 10,97 5,50 2,29 1,2 0,03 2 �

EDCT180516PDERLDJ 21,78 10,96 5,50 1,90 1,6 0,03 2 �

EDCT180524PDERLDJ 21,79 10,93 5,50 1,11 2,4 0,03 2 �

EDCT180532PDERLDJ 21,79 10,91 5,50 0,32 3,2 0,03 2 �

EDCT180540PDERLDJ 20,78 10,87 5,50 — 4,0 0,03 2 �

EDCT180548PDERLDJ 20,20 10,83 5,50 — 4,8 0,03 2 �

EDCT180564PDERLDJ 18,72 10,73 5,50 — 6,4 0,03 2 �

LI W S BS Rε hm cutting edges

EDCT180508PDERLD 21,76 10,97 5,50 2,69 0,8 0,05 2 �

EDCT180516PDERLD 21,78 10,96 5,50 1,90 1,6 0,05 2 �

EDCT180532PDERLD 21,79 10,91 5,50 0,32 3,2 0,05 2 �

EDCT180540PDERLD 20,78 10,87 5,50 — 4,0 0,05 2 �

EDCT180548PDERLD 20,20 10,83 5,50 — 4,8 0,05 2 �

EDCT180564PDERLD 18,72 10,73 5,50 — 6,4 0,05 2 �

LI W S BS Rε hm cutting edges

EDCT180504PDERGD 21,75 10,98 5,50 3,07 0,4 0,09 2 �

EDCT180508PDERGD 21,76 10,97 5,50 2,69 0,8 0,09 2 � �

EDCT180512PDERGD 21,77 10,97 5,50 2,29 1,2 0,09 2 �

Mill 1-18™

Indexable Inserts

-LDJ -LD -EGD

� first choice

� alternate choice

� EDCT-F.LDJ

� EDCT-E.LDJ

� EDCT-LD

� EDCT-E.GD

catalogue number

catalogue number

catalogue number

*Beyond™ grade.

Page 27: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

www.kennametal.comB26

Ind

exa

ble

Millin

g

P � � � �

M � � � � �

K � � � � �

N � �

S � � �

H

Mill 1-18™

Indexable Inserts

-EGD -EHD -SGE -SGD

� first choice

� alternate choice

catalogue number LI W S BS Rε hm cutting edges KC

410M

KC

422M

KC

520M

KC

522M

KC

525M

KC

725M

EDPT180508PDERGD 21,76 10,97 5,50 2,69 0,8 0,09 2 � � � �

EDPT180512PDERGD 21,77 11,00 5,50 2,29 1,2 0,09 2 �

EDPT180516PDERGD 21,78 10,94 5,50 1,90 1,6 0,09 2 � � � � �

EDPT180524PDERGD 21,79 10,93 5,50 1,11 2,4 0,09 2 �

EDPT180532PDERGD 21,79 10,91 5,50 0,32 3,2 0,09 2 � � � � �

EDPT180548PDERGD 20,20 10,83 5,50 — 4,8 0,09 2 � � �

EDPT180564PDERGD 18,79 10,73 5,50 — 6,4 0,09 2 � � � �

catalogue number LI W S BS Rε hm cutting edges

EDPT180508PDERHD 21,77 10,89 5,50 2,69 0,8 0,08 2 � �

EDPT180512PDERHD 21,77 10,88 5,50 2,29 1,2 0,08 2 � �

EDPT180516PDERHD 21,78 10,87 5,50 1,90 1,6 0,08 2 � �

EDPT180532PDERHD 21,79 10,83 5,50 0,31 3,2 0,08 2 � �

EDPT180540PDERHD 20,92 10,77 5,50 — 4,0 0,08 2 � �

EDPT180548PDERHD 20,16 10,75 5,50 — 4,8 0,08 2 � �

EDPT180564PDERHD 18,79 10,66 5,50 — 6,4 0,08 2 � �

� EDPT-E.GD

� EDPT-E.HD

� EDPT-S.GE

catalogue number LI W S BS Rε hm cutting edges

EDPT180508PDSRGE 21,73 10,70 5,45 2,42 0,8 0,14 2 � � � �

EDPT180512PDSRGE 21,77 10,68 5,45 2,00 1,2 0,14 2 � � � �

EDPT180516PDSRGE 21,74 10,66 5,45 1,59 1,6 0,14 2 � � � �

EDPT180532PDSRGE 21,75 10,62 5,45 0,07 3,2 0,14 2 � � � �

� EDPT-S.GD

catalogue number LI W S BS Rε hm cutting edges

EDPT180508PDSRGD 21,76 10,90 5,50 2,69 0,8 0,15 2 � � �

EDPT180512PDSRGD 21,77 10,89 5,50 2,29 1,2 0,15 2 � � �

EDPT180516PDSRGD 21,78 10,88 5,50 1,90 1,6 0,15 2 � � �

EDPT180532PDSRGD 21,79 10,83 5,50 0,32 3,2 0,15 2 � �

EDPT180548PDSRGD 20,20 10,75 5,49 — 4,8 0,13 2 �

EDPT180564PDSRGD 18,77 10,64 5,50 — 6,4 0,13 2 �

*Beyond™ grade.

KC

K15*

KC

PM

20*

KC

PK

30*

Page 28: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

www.kennametal.com B27

Ind

exa

ble

Millin

g

P � � �

M � � �

K � � � �

N �

S �

H

catalogue number D S L10 BS Rε hm cutting edges KC

410M

KC

520M

KC

725M

KC

K15*

KC

PM

20*

KC

PK

30*

SPCT10T304PPFRLE 10,00 3,97 10,00 2,70 0,4 0,02 4 �

SPCT10T3PPFRLE 10,00 3,97 10,00 2,70 0,8 0,02 4 �

SPCT10T312PPFRLE 10,00 3,97 10,00 2,70 1,2 0,02 4 �

SPCT10T316FNLE 10,00 3,97 10,00 — 1,6 0,02 4 �

SPCT10T320FNLE 10,00 3,97 10,00 — 2,0 0,02 4 �

catalogue number D S L10 BS Rε hm cutting edges

SPCT10T304PPERLD2 10,00 3,97 10,00 2,70 0,4 0,04 4 � �

SPCT10T308PPERLD2 10,00 3,97 10,00 2,70 0,8 0,04 4 � � �

SPCT10T312PPERLD2 10,00 3,97 10,00 2,70 1,2 0,04 4 �

SPCT10T316ENLD2 10,00 3,97 10,00 — 1,6 0,04 4 �

SPCT10T320ENLD2 10,00 3,97 10,00 — 2,0 0,04 4 �

catalogue number D S L10 BS Rε hm cutting edges

SPET10T304PPERGB2 10,00 3,97 10,00 2,70 0,4 0,08 4 � � �

SPET10T3PPERGB2 10,00 3,97 10,00 2,70 0,8 0,08 4 � � � �

SPET10T3PPSRGB2 10,00 3,97 10,00 2,70 0,8 0,13 4 � � � �

catalogue number D S L10 BS Rε hm cutting edges

SPPT10T3PPERGB2 10,00 3,97 10,00 2,70 0,8 0,08 4 � � �

SPPT10T3PPSRGB2 10,00 3,97 10,00 2,70 0,8 0,13 4 � � �

KSSM 90° • IC 10mm

Indexable Inserts • SP.T10T3

-LE -LD2

� first choice

� alternate choice

� SPCT-LE

� SPCT-LD2

� SPET-GB2

� SPPT-GB2

*Beyond™ grade.

-GB2

Page 29: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

www.kennametal.comB28

Ind

exa

ble

Millin

g

P � � � �

M � � � �

K � � � � � �

N �

S � �

H

catalogue number D S L10 BS Rε hm cutting edges KC

410M

KC

520M

KC

522M

KC

725M

KC

K15*

KC

PM

20*

KC

PK

30*

KY

3500

SDCT120404PDFRLE 12,70 4,76 12,70 2,70 0,4 0,02 4 �

SDCT1204PDFRLE 12,70 4,76 12,70 2,70 0,8 0,02 4 �

SDCT120412PDFRLE 12,70 4,76 12,70 2,70 1,2 0,02 4 �

SDCT120416FNLE 12,70 4,76 12,70 — 1,6 0,02 4 �

SDCT120420FNLE 12,70 4,76 12,70 — 2,0 0,02 4 �

SDCT120424FNLE 12,70 4,76 12,70 — 2,4 0,02 4 �

SDCT120432FNLE 12,70 4,76 12,70 — 3,2 0,02 4 �

catalogue number D S L10 BS Rε hm cutting edges

SDCT120404PDERLD2 12,70 4,76 12,70 2,93 0,4 0,04 4 � �

SDCT1204PDERLD2 12,70 4,76 12,70 3,32 0,8 0,04 4 � � �

SDCT120412PDERLD2 12,70 4,76 12,70 3,05 1,2 0,04 4 �

SDCT120416ENLD2 12,70 4,76 12,70 — 1,6 0,04 4 �

SDCT120420ENLD2 12,70 4,76 12,70 — 2,0 0,04 4 �

SDCT120424ENLD2 12,70 4,76 12,70 — 2,4 0,04 4 �

SDCT120432ENLD2 12,70 4,76 12,70 — 3,2 0,04 4 � �

SDCT120464ENLD2 12,70 4,76 12,70 — 6,3 0,04 2 �

KSSM 90° • IC 12mm

Indexable Inserts • SD.T1204

-LE -LD2

� first choice

� alternate choice

� SDCT-LE

� SDCT-LD2

*Beyond™ grade.

Page 30: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

www.kennametal.com B29

Ind

exa

ble

Millin

g

catalogue number D S L10 BS Rεε hm cutting edges KC

410M

KC

520M

KC

522M

KC

725M

KC

K15*

KC

PM

20*

KC

PK

30*

KY

3500

SDET1204PDERGB2 12,70 4,76 12,70 3,32 0,8 0,08 4 � � � �

SDET1204PDSRGB2 12,70 4,76 12,70 3,32 0,8 0,13 4 � � � �

SDET120412PDERGB2 12,70 4,76 12,70 3,05 1,2 0,08 4 � � � �

SDET120416SNGB2 12,70 4,76 12,70 — 1,6 0,13 4 � � � �

SDET120420SNGB2 12,70 4,76 12,70 — 2,0 0,13 4 � � � �

SDET120424SNGB2 12,70 4,76 12,70 — 2,4 0,13 4 � � � �

SDET120432XENGB2 12,70 4,76 12,70 — 3,2 0,08 2 �

SDET120432SNGB2 12,70 4,76 12,70 — 3,2 0,13 4 � � � �

SDET120464SNGB2 12,70 4,76 12,70 — 6,4 0,13 2 � �

catalogue number D S L10 BS Rε hm cutting edges

SDET1204PDERGB 12,70 4,76 12,70 3,36 0,8 0,07 4 �

SDET1204PDSRGB 12,70 4,76 12,70 3,36 0,8 0,15 4 � �

SDET120412PDERGB 12,70 4,76 12,70 3,36 1,2 0,07 4 �

SDET120464SNGB 12,70 4,76 12,70 — 6,4 0,15 2 �

catalogue number D S L10 BS Rε hm cutting edges

SDPT1204PDERGB2 12,70 4,76 12,70 2,70 0,8 0,08 4 � � � �

SDPT1204PDSRGB2 12,70 4,76 12,70 2,70 0,8 0,13 4 � � � �

-GB2 -GB -GN

� SDET-GB2

� SDET-GB

� SDPT-GB2

� SDCW-GN

catalogue number D S L10 BS Rε hm cutting edges

SDCW1204PDSRGN 12,70 4,76 12,70 3,32 0,8 0,16 4 �

SDCW43EDSR8GN 12,70 4,76 12,70 3,36 0,8 0,16 4 �

SDCW120412PDSRGN 12,70 4,76 12,70 3,05 1,2 0,16 4 �

P � � � �

M � � � �

K � � � � � �

N �

S � �

H

� first choice

� alternate choice

KSSM 90° • IC 12mm

Indexable Inserts • SD.T1204

*Beyond™ grade.

Page 31: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

www.kennametal.comB30

Ind

exa

ble

Millin

g

-LE-GE

-GP

KSRM™ RP.T1204

Indexable Round Inserts • Daisy

P � � � �

M � � � �

K � � �

N �

S � �

H

� first choice

� alternate choice

catalogue number D S hm cutting edges KC

422M

KC

522M

KC

725M

KC

PM

20*

KC

PK

30*

RPET1204M0ELEJ 12,00 4,76 0,03 8 �

RPET1204M0ELE 12,00 4,76 0,05 8 � � �

catalogue number D S hm cutting edges

RPET1204M0SGE 12,00 4,76 0,10 8 � � �

catalogue number D S hm cutting edges

RPPT1204M0SGP 12,00 4,76 0,13 8 � � �

� RPET-LE

� RPET-GE

� RPPT-GP

*Beyond™ grade.

Page 32: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

www.kennametal.com B31

Ind

exa

ble

Millin

g

-LE

-GE-GP

KSRM™ RP.T1605

Indexable Round Inserts • Daisy

• SHP is the first choice for steel where more cutting edge protection is needed.

P � � � �

M � � � �

K � � �

N �

S � �

H

� first choice

� alternate choice

� RPET-LE

� RPET-GE

� RPPT-HP

*Beyond™ grade.

catalogue number D S hm cutting edges KC

422M

KC

522M

KC

725M

KC

PM

20*

KC

PK

30*

RPET1605M0ELEJ 16,00 5,56 0,03 8 �

RPET1605M0ELE 16,00 5,56 0,05 8 � � �

catalogue number D S hm cutting edges

RPET1605M0SGE 16,00 5,56 0,10 8 � � �

catalogue number D S hm cutting edges

RPPT1605M0SHP 16,00 5,56 0,18 8 � � �

Page 33: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

www.kennametal.comB32

Ind

exa

ble

Millin

g

P � � � �

M � � �

K � � �

N �

S � �

H �

D S hm KC

510M

KC

522M

KC

725M

KC

PM

20*

KT

PK

20

RDHX0702M0FLP 7,00 2,38 0,02 � � �

D S hm

RDHX0702M0SLN 7,00 2,38 0,07 � � � �

RDHX0702M0TLN 7,00 2,38 0,08 �

D S hm

RDPX0702M0SLN 7,00 2,38 0,06 �

KDM RD.X07...

Indexable Round Inserts • RD.X07...

-FLP -LN

� first choice

� alternate choice

� RDHX-LP

� RDHX-LN

� RDPX-LN

catalogue number

catalogue number

catalogue number

*Beyond™ grade.

Page 34: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

www.kennametal.com B33

Ind

exa

ble

Millin

g

P � � � � �

M � � � �

K � � � �

N � �

S � �

H �

catalogue number D S hm

RDPX1003M0SHP 10,00 3,18 0,10 � � � �

catalogue number D S hm

RDHX1003M0SGN 10,00 3,18 0,08 � � �

RDHX1003M0TGN 10,00 3,18 0,10 �

catalogue number D S hm

RDPX1003M0SHN 10,00 3,18 0,12 � � � �

KDM RD.X10...

Indexable Round Inserts

-FLP -HP -GN, -HN

� first choice

� alternate choice

� RDHX-FLP

� RDPX-HP

� RDHX-GN

� RDPX-HN

catalogue number D S hm K110M

KC

510M

KC

522M

KC

725M

KC

PM

20*

KC

PK

30*

KT

PK

20

RDHX1003M0FLP 10,00 3,18 0,02 � � � �

*Beyond™ grade.

Page 35: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

www.kennametal.comB34

Ind

exa

ble

Millin

g

P � � � � � �

M � � � � �

K � � � �

N � �

S � � �

H �

catalogue number D S hm K110M

KC

510M

KC

522M

KC

525M

KC

725M

KC

PM

20*

KC

PK

30*

KT

PK

20

RDHX12T3M0FLP 12,00 3,97 0,02 � � � �

catalogue number D S hm

RDPX12T3M0SHP 12,00 3,97 0,13 � � � �

catalogue number D S hm

RDHX12T3M0SGN 12,00 3,97 0,11 � � � �

RDHX12T3M0TGN 12,00 3,97 0,13 �

catalogue number D S hm

RDPX12T3M0SHN 12,00 3,97 0,17 � � � �

KDM RD.X12

Indexable Round Inserts

-FLP -HP -GN, -HN

� first choice

� alternate choice

� RDHX-FLP

� RDPX-HP

� RDHX-GN

� RDPX-HN

*Beyond™ grade.

Page 36: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

NEW!

NEW!

www.kennametal.com B35

Ind

exa

ble

Millin

g

P � � � �

M � � � �

K � � � �

N �

S � �

H �

catalogue number D S hm KC

510M

KC

522M

KC

725M

KC

PM

20*

KC

PK

30*

RDHX1604M0FLP 16,00 4,76 0,02 � � �

catalogue number D S hm

RDPX1604M0SHP 16,00 4,76 0,14 � � � �

catalogue number D S hm

RDHX1604M0SGN 16,00 4,76 0,21 � � �

catalogue number D S hm

RDPX1604M0SHN 16,00 4,76 0,21 � � � �

KDM RD.X1604

Indexable Round Inserts

-FLP -HP -GN-HN

� first choice

� alternate choice

� RDHX-FLP

� RDPX-HP

� RDHX-GN

� RDPX-HN

P � � � �

M � � � �

K � � �

N

S � �

H

catalogue number D L10 S Rε hm cutting edges KC

522M

KC

725M

KC

PM

20

KC

PK

30

SDPT120412PDENHPZ 12,70 12,70 4,76 1,2 0,08 4 � � � �

SDPT120412PDSNHPZ 12,70 12,70 4,76 1,2 0,15 4 � � � �

Indexable Inserts for KSSZR Z-Axis

� first choice

� alternate choice

� SDPT

*Beyond™ grade.

*Beyond™ grade.

Page 37: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB36

Ind

exa

ble

Millin

g

MPCBrand Insert Material Primary Workpiece

Material (ISO 513)Secondary

Workpiece Material (ISO 513) Optional

Relative Hardness(ISO 513)

KCPM20

20K

K = Kennametal Blank = Carbide, uncoated

C = Carbide, coated

T = Cermet

Y = Ceramic

D = PCD

B = PCBN

S = Steel

P = Steel

M = Stainless steel

K = Cast iron

N = Non-ferrous

S = High-temp alloys

H = Hard materials

U = Universal

P = Steel

M = Stainless steel

K = Cast iron

N = Non-ferrous

S = High-temp alloys

H = Hard materials

U = Universal

01 = Hardest

05 =

10 =

15 =

20 =

25 =

30 =

35 =

40 =

45 =

50 = Toug hest

Beyond™ • KCPM20™

Speed Charts

� Lead Angle Face/Profile Milling • Available Platforms

� 90° Shoulder Milling • Available Platforms

FIRST choice starting speeds are in bold type.

As the average chip thickness increases, the speed should be decreased.

• Dodeka™

• KSOM

• KSSM 45°

• KSRM™ Daisy

• KDM

• KSSZR Z-Axis

• Mill 1-10™

• Mill 1-14™

• Mill 1-18™

• KSSM 90°

� Lead Angle Face/Profile Milling • Metric

MaterialGroup KCPM20

P1 660 580 535

P2 410 370 330

P3 370 330 305

P4 275 255 230

P5 330 300 275

P6 230 200 175

M1 270 240 205

M2 245 215 190

M3 195 175 150

K1 435 390 350

K2 345 310 280

K3 290 255 240

� 90° Shoulder Milling • Metric

MaterialGroup KCPM20

P1 550 485 450

P2 340 310 275

P3 310 275 255

P4 230 215 190

P5 275 250 230

P6 190 170 145

M1 225 200 175

M2 205 175 160

M3 160 145 125

K1 360 325 295

K2 285 255 235

K3 240 215 200

Page 38: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

Visit www.kennametal.com or contact your local Authorised Kennametal Distributor.

www.kennametal.com

ERICKSON™

Superior Gripping

• Heavy and fine milling applications.• Great accuracy ≤5μm (.0002") at 3 x D and best gripping system.• Pre-balanced to high specifications.• Versatile as a collet chuck with the use of reduction sleeves.

For bearing milling chucks when grip counts. Erickson — the industry

name you can trust.

Page 39: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

Primary ApplicationThe most comprehensive face milling booster on the market today, the Dodeka Mini series offers fast, accurateindexing — with only one screw! It is the first choice for long reach face milling applications or light fixtures with up to 40% shorter machining cycle time. With a standard offering of 15°, 45°, and 60° in combination with Beyond™

premium milling grades, expect up to 35% better tool life from light to heavy machining.

Dodeka™ Mini • Leader in Advanced Face Milling Applications

Features and Benefits

www.kennametal.comB38

Features

Twelve true cutting edges per insert.

25% lower cutting forces due to real soft cutting action.

Only one spare part.

Dodeka Mini 15˚, 45˚, and 60˚ lead.

Benefits

Low cost per edge and high productivity.

Up to 30% increased Metal Removal Rates (MRR).

Easy handling and ready to go in a minute.

Comprehensive cutter body and insert standard offering to address every face milling application.

Beyond™ premium milling grades. Up to 35% better tool life from light to really heavy machining.

Page 40: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B39

Most comprehensive face milling booster in the market, up to Ap1 max = 4,4mmAll different cutter body variations can be loaded with one insert style.

Dodeka Mini HF can be loaded

with all Dodeka Mini standard inserts,

except wiper inserts.

Dodeka™ Mini High-Feed Dodeka™ Mini 45˚ Dodeka™ Mini 60˚

Best-in-class leader in face milling up

to Ap1 max = 3,2mm. Excellent choice

for near net shape strategies and driven tools.

Achieve a higher axial depth-of-cut

capabiltiy up to Ap1 = 4,4mm with

standard Dodeka Mini inserts.

12True

Cutting

Edges

Insert HNGJ43

HNPJ43

Ap1 max = 1,6mm

15˚ lead 12True

Cutting

Edges

Insert HNGJ43

HNPJ43

Ap1 max = 3,2mm

45˚ lead 12True

Cutting

Edges

Insert HNGJ43

HNPJ43

Ap1 max = 4,4mm

60˚ lead

Page 41: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB40

Ind

exa

ble

Millin

gDodeka™ Mini High-Feed (HF)

End Mills

order number catalogue number D1 D1 max D DPM G3X L1 WF Ap1 max Z kg max RPM

4153686 KSHRHF025D02M16HN06 25 38 29 17,0 M16 32 22 1,6 2 0,18 20000

4153687 KSHRHF025D03M16HN06 25 38 29 17,0 M16 32 22 1,6 3 0,16 20000

4153688 KSHRHF032D03M16HN06 32 45 29 17,0 M16 40 22 1,6 3 0,24 17600

4153689 KSHRHF032D04M16HN06 32 45 29 17,0 M16 40 22 1,6 4 0,25 17600

4153690 KSHRHF040D04M16HN06 40 53 29 17,0 M16 40 22 1,6 4 0,30 15800

4153691 KSHRHF040D05M16HN06 40 53 29 17,0 M16 40 22 1,6 5 0,30 15800

D1insert screw Nm wrench

25 193.492 3,5 170.025

32 193.492 3,5 170.025

40 193.492 3,5 170.025

• Twelve cutting edges per insert.

• High-Feed capability.

� Dodeka Mini High-Feed • Screw-On End Mills • Metric

� Spare Parts

order number catalogue number D1 D1 max D L LBX Ap1 max Z kg max RPM

4153692 KSHRHF025D02A20HN06L120 25 38 20 120 32 1,6 2 0,3 20000

4153703 KSHRHF025D03A20HN06L120 25 38 20 120 32 1,6 3 0,3 20000

4153704 KSHRHF032D03A25HN06L130 32 45 25 130 40 1,6 3 0,5 17600

4153705 KSHRHF032D04A25HN06L130 32 45 25 130 40 1,6 4 0,5 17600

D1insert screw Nm wrench

25 193.492 3,5 170.025

32 193.492 3,5 170.025

• Twelve cutting edges per insert.

• High-Feed capability.

� Dodeka Mini High-Feed • Cylindrical End Mills • Metric

� Spare Parts

Page 42: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B41

Ind

exa

ble

Millin

g

Dodeka™ Mini High-Feed (HF)

Shell Mills

order number catalogue number D1 D1 max D D6 L Ap1 max Z kg max RPM

4153706 KSHRHF040A05RS15HN06 40 53 22 38 40 1,6 5 0,29 15800

4153707 KSHRHF050A05RS15HN06 50 63 22 38 40 1,6 5 0,39 12700

4153708 KSHRHF063A06RS15HN06 63 76 22 50 40 1,6 6 0,67 10100

4153709 KSHRHF080A08RS15HN06 80 93 27 60 50 1,6 8 1,26 7900

D1insert screw Nm wrench

40 193.492 3,5 170.025

50 193.492 3,5 170.025

63 193.492 3,5 170.025

80 193.492 3,5 170.025

• Twelve cutting edges per insert.

• High-Feed capability.

� Dodeka Mini High-Feed • Shell Mills • Metric

� Spare Parts

Dodeka Mini High-Feed

First choice for long reach

face milling applications

or light fixtures.

Chip thinning effect due to

lead angle 14,5˚. Tremendous

enlargement of feed rate and

Metal Removal Rate (MRR).

Up to 40% shorter

machining cycle time.

Page 43: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB42

Ind

exa

ble

Millin

gDodeka™ Mini High-Feed (HF)

Indexable Inserts

HNGJ-LDJ HNGJ-LD HNPJ-GD HNPJ-HD

� first choice

� alternate choice

� HNGJ-LDJ

� HNGJ-LD

� HNPJ-GD

P � � � �

M � � � �

K � � � � � �

N � � �

S � �

H

catalogue number D BS L10 Rεε S hm cutting edges K313

KC

410M

KC

510M

KC

520M

KC

522M

KC

725M

KC

K15*

KC

PM

20*

KC

PK

30*

HNGJ0604ANFNLDJ 12,00 1,54 6,44 1,00 4,48 0,02 12 � �

catalogue number D BS L10 Rε S hm cutting edges

HNGJ0604ANENLD 12,00 1,54 6,44 1,0 4,48 0,05 12 � � � � � � �

HNGJ060432ANENLD 12,00 — 6,43 3,2 4,49 0,05 12 � � � � � �

catalogue number D BS L10 Rε S hm cutting edges

HNPJ0604ANSNGD 12,00 1,45 6,44 1,0 4,45 0,08 12 � � � � � �

catalogue number D BS L10 Rε S hm cutting edges

HNPJ0604ANSNHD 12,00 1,45 6,44 1,0 4,40 0,14 12 � � � � � �

HNPJ060432ANSNHD 12,00 — 6,43 3,2 4,42 0,10 12 � � � � � �

� HNPJ-HD

*Beyond™ grade.

Page 44: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B43

Ind

exa

ble

Millin

g

Dodeka™ Mini High-Feed (HF)

Recommended Starting Speeds and Feeds

� Recommended Starting Feeds

15˚ Approach Angle Feed-per-Tooth Compensation(Radial Width-of-Cut Dependent)

Percentage of the Cutter Diameter in Cut

Pro

gra

mm

ed

Fe

ed

Ra

te f

z (m

m)

� Recommended Starting Speeds [m/min]

Material

GroupK313 KC410M KC510M KC520M KC522M KCPM20 KC725M KCK15 KCPK30

P

1 — — — — — — — — — — — — 395 345 325 660 580 535 315 275 255 — — — 545 475 440

2 — — — — — — — — — — — — 330 290 240 410 370 330 260 230 195 — — — 335 305 275

3 — — — — — — — — — — — — 305 255 215 370 330 305 240 205 170 — — — 305 275 250

4 — — — — — — 295 240 200 — — — 270 225 180 275 255 230 215 180 145 — — — 225 210 190

5 — — — — — — — — — — — — 225 200 180 330 300 275 180 160 145 — — — 310 275 255

6 — — — — — — — — — — — — 200 150 120 230 200 175 160 120 95 — — — 190 165

M

1 — — — — — — — — — — — — 245 215 200 270 240 205 205 180 165 — — — 250 220 190

2 — — — — — — — — — — — — 225 190 160 245 215 190 185 160 130 — — — 225 195 170

3 — — — — — — — — — — — — 170 145 115 195 175 150 140 120 95 — — — 175 160 140

K

1 — — — — — — 350 315 285 325 295 260 275 250 220 435 390 350 — — — 505 460 410 355 320 285

2 — — — — — — 275 250 230 255 225 215 215 195 180 345 310 280 — — — 400 355 330 280 255 230

3 — — — — — — 235 205 190 215 190 170 180 160 145 290 255 240 — — — 335 300 275 235 210 195

N1–2 955 835 715 1460 1300 1195 770 685 630 — — — — — — — — — — — — — — — — — —

3 — — — — — — — — — — — — — — — — — — — — — — — — — — —

S

1 — — — — — — — — — — — — 50 45 35 — — — 45 35 30 — — — — — —

2 — — — — — — — — — — — — 50 45 35 — — — 45 35 30 — — — — — —

3 — — — — — — — — — — — — 60 50 35 — — — 55 45 30 — — — — — —

4 — — — — — — — — — — — — 85 60 45 — — — 75 55 35 — — — — — —

H

1 — — — — — — 190 155 110 — — — 145 110 85 170 140 115 — — — — — — — — —

2 — — — — — — — — — — — — — — — — — — — — — — — — — — —

3 — — — — — — — — — — — — — — — — — — — — — — — — — — —

FIRST choice starting speeds are in bold type.

As the chip thickness increases, the speed should be decreased.

Page 45: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB44

Ind

exa

ble

Millin

gDodeka™ Mini 45°

End Mills • Weldon® End Mills

order number catalogue number D1 D1 max D DPM G3X L1 WF Ap1 max Z kg max RPM

4125881 KSHR025D02M16HN06 25 33 29 17,0 M16 32 22 3,2 2 0,14 20000

4125882 KSHR025D03M16HN06 25 33 29 17,0 M16 32 22 3,2 3 0,13 20000

4126343 KSHR032D03M16HN06 32 40 29 17,0 M16 40 22 3,2 3 0,21 17600

4126344 KSHR032D04M16HN06 32 40 29 17,0 M16 40 22 3,2 4 0,21 17600

4126345 KSHR040D04M16HN06 40 48 29 17,0 M16 40 22 3,2 4 0,26 15800

4126346 KSHR040D05M16HN06 40 48 29 17,0 M16 40 22 3,2 5 0,26 15800

D1insert screw Nm wrench

25 193.492 3,5 170.025

32 193.492 3,5 170.025

40 193.492 3,5 170.025

• Twelve cutting edges per insert.

• Maximum number of teeth per diameter.

• Productivity booster in all materials.

� Dodeka Mini • Screw-On End Mills • Metric

� Spare Parts

order number catalogue number D1 D1 max D L L2 Ap1 max Z kg max RPM

4126347 KSHR025D02B20HN06 25 33 20 82 32 3,2 2 0,48 20000

4126348 KSHR025D03B20HN06 25 33 20 82 32 3,2 3 0,47 20000

4126349 KSHR032D03B25HN06 32 40 25 97 40 3,2 3 0,87 17600

4126350 KSHR032D04B25HN06 32 40 25 97 40 3,2 4 0,90 17600

D1insert screw Nm wrench

25 193.492 3,5 170.025

32 193.492 3,5 170.025

• Twelve cutting edges per insert.

• Maximum number of teeth per diameter.

• Productivity booster in all materials.

� Dodeka Mini • Weldon End Mills • Metric

� Spare Parts

Page 46: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B45

Ind

exa

ble

Millin

g

Dodeka™ Mini 45°

End Mills

order number catalogue number D1 D1 max D L LBX Ap1 max Z kg max RPM

4126351 KSHR025D02A20HN06L120 25 33 20 120 32 3,2 2 0,62 20000

4126352 KSHR025D03A20HN06L120 25 33 20 120 32 3,2 3 0,62 20000

4126385 KSHR025D02A25HN06L200 25 33 25 200 32 3,2 2 1,59 20000

4126386 KSHR025D03A25HN06L200 25 33 25 200 32 3,2 3 1,57 20000

4126383 KSHR032D03A25HN06L130 32 40 25 130 40 3,2 3 1,11 17600

4126384 KSHR032D04A25HN06L130 32 40 25 130 40 3,2 4 1,11 17600

D1insert screw Nm wrench

25 193.492 3,5 170.025

32 193.492 3,5 170.025

• Twelve cutting edges per insert.

• Long-reach version.

� Dodeka Mini • Cylindrical End Mills • Metric

� Spare Parts

Page 47: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB46

Ind

exa

ble

Millin

g

Shell Mills

� Spare Parts

Dodeka™ Mini 45°

order number catalogue number D1 D1 max D D6 L Ap1 max Z kg max RPM

4126387 KSHR040A04RS45HN06 40 48 22 38 40 3,2 4 0,25 15800

4124313 KSHR040A05RS45HN06 40 48 22 38 40 3,2 5 0,25 15800

4126388 KSHR050A04RS45HN06 50 58 22 38 40 3,2 4 0,36 12700

4122886 KSHR050A05RS45HN06 50 58 22 38 40 3,2 5 0,37 12700

4126389 KSHR050A06RS45HN06 50 58 22 38 40 3,2 6 0,36 12700

4122887 KSHR063A04RS45HN06 63 71 22 50 40 3,2 4 0,59 10100

4122889 KSHR063A06RS45HN06 63 71 22 50 40 3,2 6 0,65 10100

4126390 KSHR063A08RS45HN06 63 71 22 50 40 3,2 8 0,64 10100

4126391 KSHR080A05RS45HN06 80 88 27 60 50 3,2 5 1,13 7900

4126392 KSHR080A08RS45HN06 80 88 27 60 50 3,2 8 1,25 7900

4126403 KSHR080A10RS45HN06 80 88 27 60 50 3,2 10 1,19 7900

4126404 KSHR100B06RS45HN06 100 108 32 80 50 3,2 6 1,73 6300

4126405 KSHR100B09RS45HN06 100 108 32 80 50 3,2 9 1,84 6300

4126406 KSHR100B12RS45HN06 100 108 32 80 50 3,2 12 1,84 6300

4126407 KSHR125B08RS45HN06 125 133 40 90 63 3,2 8 2,87 5050

4126408 KSHR125B12RS45HN06 125 133 40 90 63 3,2 12 2,98 5050

4124262 KSHR125B16RS45HN06 125 133 40 90 63 3,2 16 3,05 5050

D1insert screw Nm wrench

socket-headcap screw

coolant lock screw assembly

coolant shower plate

mill cutter lock screw

40 193.492 3,5 170.025 125.025 — — —

50 193.492 3,5 170.025 125.025 — — —

63 193.492 3,5 170.025 125.025 — — —

80 193.492 3,5 170.025 125.230 — — —

100 193.492 3,5 170.025 — MS2189C — —

125 193.492 3,5 170.025 — — 470.232 420.200

• Twelve cutting edges per insert.

• Maximum number of teeth per diameter.

• Productivity booster in all materials.

� Dodeka Mini • Shell Mills • Metric

Page 48: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B47

Kennametal Konnect is our custom-crafted,dynamic online sourcing, ordering, and ordermanagement tool that features the industry’sbest products, knowledge, and, ultimately,power. To learn more and register online, visit us at www.kennametal.com.

Access our website 24 hours a day, 7 daysa week. No need to carry a catalogue whenyou travel. Just go to www.kennametal.com

and you’re there.

Looking for the latest updates on tooling solutions? The measurements and specifications for a series of high-performance metalworking tools? Or do you need to determine the right insert withthe best geometry and coating for a specificworkpiece material? You’ll find this informationand more on www.kennametal.com.

Our e-Catalogue is driven by images, and our products are broken out exactly as they are in our trusted print catalogues. Check price, availability, and place ordersinstantly with e-Catalogue. Even downloaddetailed CAD drawings at a product level.

Page 49: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB48

Ind

exa

ble

Millin

gDodeka™ Mini 45°Indexable Inserts

HNGJ-LDJ HNGJ-LD HNPJ-GD HNPJ-HD

� first choice

� alternate choice

� HNGJ-LDJ/XNGJ-LDJ3W

� HNGJ-LD/XNGJ-LD

� HNPJ-GD

� HNPJ-HD

P � � � �

M � � � �

K � � � � � �

N � � �

S � �

H

catalogue number D BS L10 Rεε S hm cutting edges K313

KC

410M

KC

510M

KC

520M

KC

522M

KC

725M

KC

K15*

KC

PM

20*

KC

PK

30*

HNGJ0604ANFNLDJ 12,00 1,54 6,44 1,0 4,48 0,02 12 � �

XNGJ0604ANFNLDJ3W 12,00 4,80 7,20 1,6 4,51 0,02 3 � �

catalogue number D BS L10 Rε S hm cutting edges

HNGJ0604ANENLD 12,00 1,54 6,44 1,0 4,48 0,05 12 � � � � � � �

HNGJ060432ANENLD 12,00 — 6,43 3,2 4,49 0,05 12 � � � � � �

XNGJ0604ANENLD3W 12,00 4,80 7,20 1,6 4,51 0,05 3 � � � � � � �

catalogue number D BS L10 Rε S hm cutting edges

HNPJ0604ANSNGD 12,00 1,45 6,44 1,0 4,45 0,08 12 � � � � � �

catalogue number D BS L10 Rε S hm cutting edges

HNPJ0604ANSNHD 12,00 1,45 6,44 1,0 4,40 0,14 12 � � � � � �

HNPJ060432ANSNHD 12,00 — 6,43 3,2 4,42 0,10 12 � � � � � �

*Beyond™ grade.

Wiper XNGJ *

*For wiper insert XNGJ, 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert.

*For wiper insert XNGJ, 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert.

Page 50: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B49

Ind

exa

ble

Millin

g

Dodeka™ Mini 45°Recommended Starting Speeds and Feeds

� Recommended Starting Feeds

45˚ Approach Angle Feed-per-Tooth Compensation(Radial Width-of-Cut Dependent)

Pro

gra

mm

ed

Fe

ed

Ra

te f

z (m

m)

Percentage of the Cutter Diameter in Cut

� Recommended Starting Speeds [m/min]

Material

GroupK313 KC410M KC510M KC520M KC522M KCPM20 KC725M KCK15 KCPK30

P

1 — — — — — — — — — — — — 395 345 325 660 580 535 315 275 255 — — — 545 475 440

2 — — — — — — — — — — — — 330 290 240 410 370 330 260 230 195 — — — 335 305 275

3 — — — — — — — — — — — — 305 255 215 370 330 305 240 205 170 — — — 305 275 250

4 — — — — — — 295 240 200 — — — 270 225 180 275 255 230 215 180 145 — — — 225 210 190

5 — — — — — — — — — — — — 225 200 180 330 300 275 180 160 145 — — — 310 275 255

6 — — — — — — — — — — — — 200 150 120 230 200 175 160 120 95 — — — 190 165

M

1 — — — — — — — — — — — — 245 215 200 270 240 205 205 180 165 — — — 250 220 190

2 — — — — — — — — — — — — 225 190 160 245 215 190 185 160 130 — — — 225 195 170

3 — — — — — — — — — — — — 170 145 115 195 175 150 140 120 95 — — — 175 160 140

K

1 — — — — — — 350 315 285 325 295 260 275 250 220 435 390 350 — — — 505 460 410 355 320 285

2 — — — — — — 275 250 230 255 225 215 215 195 180 345 310 280 — — — 400 355 330 280 255 230

3 — — — — — — 235 205 190 215 190 170 180 160 145 290 255 240 — — — 335 300 275 235 210 195

N1–2 955 835 715 1460 1300 1195 770 685 630 — — — — — — — — — — — — — — — — — —

3 — — — — — — — — — — — — — — — — — — — — — — — — — — —

S

1 — — — — — — — — — — — — 50 45 35 — — — 45 35 30 — — — — — —

2 — — — — — — — — — — — — 50 45 35 — — — 45 35 30 — — — — — —

3 — — — — — — — — — — — — 60 50 35 — — — 55 45 30 — — — — — —

4 — — — — — — — — — — — — 85 60 45 — — — 75 55 35 — — — — — —

H

1 — — — — — — 190 155 110 — — — 145 110 85 170 140 115 — — — — — — — — —

2 — — — — — — — — — — — — — — — — — — — — — — — — — — —

3 — — — — — — — — — — — — — — — — — — — — — — — — — — —

FIRST choice starting speeds are in bold type.

As the chip thickness increases, the speed should be decreased.

Page 51: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB50

Ind

exa

ble

Millin

gDodeka™ Mini 60°

Shell Mills

order number catalogue number D1 D1 max D D6 L Ap1 max Z kg max RPM

4147022 KSHR040A04RS60HN06 40 46 22 38 40 4,4 4 0,21 15800

4147713 KSHR040A05RS60HN06 40 46 22 38 40 4,4 5 0,21 15800

4147714 KSHR050A04RS60HN06 50 56 22 38 40 4,4 4 0,32 12700

4147715 KSHR050A05RS60HN06 50 56 22 38 40 4,4 5 0,32 12700

4147716 KSHR063A04RS60HN06 63 69 22 50 40 4,4 4 0,57 10100

4147717 KSHR063A06RS60HN06 63 69 22 50 40 4,4 6 0,59 10100

4147718 KSHR080A05RS60HN06 80 86 27 60 50 4,4 5 1,08 7900

4147719 KSHR080A08RS60HN06 80 86 27 60 50 4,4 8 1,15 7900

4147720 KSHR100B06RS60HN06 100 106 32 80 50 4,4 6 1,70 6300

4147721 KSHR100B09RS60HN06 100 106 32 80 50 4,4 9 1,78 6300

4147722 KSHR125B08RS60HN06 125 131 40 90 63 4,4 8 2,92 5050

4147723 KSHR125B12RS60HN06 125 131 40 90 63 4,4 12 2,96 5050

D1insert screw Nm wrench

mountingscrew

socket-headcap screw

coolant lock screw assembly

coolant shower plate

mill cutter lock screw

40 193.492 3,5 170.025 KLSSM22-39-CG — — — —

50 193.492 3,5 170.025 — 125.025 — — —

63 193.492 3,5 170.025 — 125.025 — — —

80 193.492 3,5 170.025 — 125.230 — — —

100 193.492 3,5 170.025 — — MS2189C — —

125 193.492 3,5 170.025 — — — 470.232 420.200

• Twelve cutting edges per insert.

• Higher Ap1 max with standard inserts.

• Productivity booster in all materials.

� Dodeka Mini 60° • Shell Mills • Metric

� Spare Parts

Page 52: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B51

Ind

exa

ble

Millin

g

P � � � �

M � � � �

K � � � � � �

N � � �

S � �

H

catalogue number D BS L10 Rε S hm cutting edges K313

KC

410M

KC

510M

KC

520M

KC

522M

KC

725M

KC

K15*

KC

PM

20*

KC

PK

30*

HNGJ0604ANFNLDJ 12,00 1,54 6,44 1,00 4,48 0,02 12 � �

catalogue number D BS L10 Rε S hm cutting edges

HNGJ0604ANENLD 12,00 1,54 6,44 1,0 4,48 0,05 12 � � � � � � �

HNGJ060432ANENLD 12,00 — 6,43 3,2 4,49 0,05 12 � � � � � �

catalogue number D BS L10 Rε S hm cutting edges

HNPJ0604ANSNGD 12,00 1,45 6,44 1,0 4,45 0,08 12 � � � � � �

catalogue number D BS L10 Rε S hm cutting edges

HNPJ0604ANSNHD 12,00 1,45 6,44 1,0 4,40 0,14 12 � � � � � �

HNPJ060432ANSNHD 12,00 — 6,43 3,2 4,42 0,10 12 � � � � � �

Dodeka™ Mini 60°

Indexable Inserts

HNGJ-LDJ HNGJ-LD HNPJ-GD HNPJ-HD

� first choice

� alternate choice

� HNGJ-LDJ

� HNGJ-LD

� HNPJ-GD

� HNPJ-HD

*Beyond™ grade.

Page 53: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB52

Ind

exa

ble

Millin

gDodeka™ Mini 60°

Recommended Starting Speeds and Feeds

� Recommended Starting Feeds

60˚ Approach Angle Feed-per-Tooth Compensation(Radial Width-of-Cut Dependent)

Pro

gra

mm

ed

Fe

ed

Ra

te f

z (m

m)

Percentage of the Cutter Diameter in Cut

� Recommended Starting Speeds [m/min]

Material

GroupK313 KC410M KC510M KC520M KC522M KCPM20 KC725M KCK15 KCPK30

P

1 — — — — — — — — — — — — 395 345 325 660 580 535 315 275 255 — — — 545 475 440

2 — — — — — — — — — — — — 330 290 240 410 370 330 260 230 195 — — — 335 305 275

3 — — — — — — — — — — — — 305 255 215 370 330 305 240 205 170 — — — 305 275 250

4 — — — — — — 295 240 200 — — — 270 225 180 275 255 230 215 180 145 — — — 225 210 190

5 — — — — — — — — — — — — 225 200 180 330 300 275 180 160 145 — — — 310 275 255

6 — — — — — — — — — — — — 200 150 120 230 200 175 160 120 95 — — — 190 165

M

1 — — — — — — — — — — — — 245 215 200 270 240 205 205 180 165 — — — 250 220 190

2 — — — — — — — — — — — — 225 190 160 245 215 190 185 160 130 — — — 225 195 170

3 — — — — — — — — — — — — 170 145 115 195 175 150 140 120 95 — — — 175 160 140

K

1 — — — — — — 350 315 285 325 295 260 275 250 220 435 390 350 — — — 505 460 410 355 320 285

2 — — — — — — 275 250 230 255 225 215 215 195 180 345 310 280 — — — 400 355 330 280 255 230

3 — — — — — — 235 205 190 215 190 170 180 160 145 290 255 240 — — — 335 300 275 235 210 195

N1–2 955 835 715 1460 1300 1195 770 685 630 — — — — — — — — — — — — — — — — — —

3 — — — — — — — — — — — — — — — — — — — — — — — — — — —

S

1 — — — — — — — — — — — — 50 45 35 — — — 45 35 30 — — — — — —

2 — — — — — — — — — — — — 50 45 35 — — — 45 35 30 — — — — — —

3 — — — — — — — — — — — — 60 50 35 — — — 55 45 30 — — — — — —

4 — — — — — — — — — — — — 85 60 45 — — — 75 55 35 — — — — — —

H

1 — — — — — — 190 155 110 — — — 145 110 85 170 140 115 — — — — — — — — —

2 — — — — — — — — — — — — — — — — — — — — — — — — — — —

3 — — — — — — — — — — — — — — — — — — — — — — — — — — —

FIRST choice starting speeds are in bold type.

As the chip thickness increases, the speed should be decreased.

Page 54: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

Choose the Mill 1-10 to mill 90˚ walls.

Visit www.kennametal.com or contact your local Authorised Kennametal Distributor.

www.kennametal.com

Mill 1-10™

Carbon-Fibre’s Finest

Ideal for applications utilising Carbon-Fibre Reinforced Polymer (CFRP).• Aggressive ramping rates, high RPM capabilities, and a superior surface finish —

time after time.• Varying axial depth of cut meets a wide range of applications.• No material breakout or burr formation upon entry or exit of the workpiece.

The Kennametal Mill 1-10 Indexable Milling Series —

Face Milling, up to 100% Engagement with PCD Inserts

Page 55: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

Primary ApplicationWith four true cutting edges per heavy-duty MEGA 45° insert, you know you are getting the low cost per edge and high productivity you need and have come to expect from Kennametal. The soft cutting edge design enables 30% lower cutting forces, and the carbide shim provides protection to the cutter body. Choose MEGA 45° inserts for all of your steel and cast iron indexable milling needs.

MEGA 45˚ • Superior Heavy-Duty Milling

Features and Benefits

www.kennametal.comB54

Features

Four true cutting edges per heavy-duty MEGA 45° insert.

Soft cutting edge design.

Up to 30% increased Metal Removal Rates (MRR).

Carbide pocket shims.

Benefits

Low cost per edge and high productivity.

30% lower cutting forces.

Performance leader in steel and cast iron materials.

Excellent cutter body protection.

Page 56: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B55

4TrueCuttingEdges

LNPU24

Integrated wiper

facets for excellent

floor finish

Soft cutting edge design

Strong insert for stable machining

Page 57: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB56

Ind

exa

ble

Millin

g

order number catalogue number D1 D1 max D D4 D6 L Ap1 max Z kg max RPM

4040931 MEGA45D125B06LN24 125 160 40 — 90 63 17,2 6 4,40 12620

4040932 MEGA45D160C07LN24 160 195 40 67 130 63 17,2 7 6,46 11150

4102923 MEGA45D200C07LN24 200 235 60 102 160 63 17,2 7 8,41 9970

4040953 MEGA45D200C09LN24 200 235 60 102 160 63 17,2 9 8,83 9970

4102924 MEGA45D250C09LN24 250 285 60 102 225 63 17,2 9 13,54 8920

4040954 MEGA45D250C11LN24 250 285 60 102 225 63 17,2 11 13,97 8920

4102925 MEGA45D315C10LN24 315 350 60 102 225 80 17,2 10 22,57 7950

4040955 MEGA45D315C13LN24 315 350 60 102 225 80 17,2 13 23,03 7950

D1insert screw Nm shim

universal bittorque driver

drive bit

125 MS1162 5,0 SM-906 DTQ3054 BTQT25

160 MS1162 5,0 SM-906 DTQ3054 BTQT25

200 MS1162 5,0 SM-906 DTQ3054 BTQT25

250 MS1162 5,0 SM-906 DTQ3054 BTQT25

315 MS1162 5,0 SM-906 DTQ3054 BTQT25

MEGA 45° Heavy-Duty Face Milling

Face Mills

• Ap1 max = 17mm.

• Four cutting edges per insert.

• Up to 30% higher metal removal rate (MRR).

• Cutter body protection with carbide shims.

� MEGA45 • Face Mills • Metric

� Spare Parts

NOTE: Shim screw: MS1162.

Page 58: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B57

Ind

exa

ble

Millin

g

order number catalogue number D1 D1 max D D4 D6 L Ap1 max Z kg max RPM

4040956 MEGA45D125B06LN24J 125,0 160,3 38,1 — 97 63 17,2 6 4,87 12620

4040957 MEGA45D160C07LN24J 160,0 195,4 50,8 101,6 130 63 17,2 7 7,10 11150

4102926 MEGA45D200C07LN24J 200,0 235,4 47,6 101,6 160 63 17,2 7 9,21 9970

4040958 MEGA45D200C09LN24J 200,0 235,4 47,6 101,6 160 63 17,2 9 9,63 9970

4102927 MEGA45D250C09LN24J 250,0 285,4 47,6 101,6 225 63 17,2 9 14,97 8920

4040959 MEGA45D250C11LN24J 250,0 285,4 47,6 101,6 225 63 17,2 11 15,40 8920

4102928 MEGA45D315C10LN24J 315,0 350,4 47,6 101,6 225 80 17,2 10 23,48 7950

4040960 MEGA45D315C13LN24J 315,0 350,4 47,6 101,6 225 80 17,2 13 23,94 7950

D1insert screw Nm shim

universal bit torque driver

drive bit

125 MS1162 5,0 SM-906 DTQ3054 BTQT25

160 MS1162 5,0 SM-906 DTQ3054 BTQT25

200 MS1162 5,0 SM-906 DTQ3054 BTQT25

250 MS1162 5,0 SM-906 DTQ3054 BTQT25

315 MS1162 5,0 SM-906 DTQ3054 BTQT25

MEGA 45° Heavy-Duty Face Milling

Face Mills • JIS

• Ap1 max = 17mm.

• Four cutting edges per insert.

• Up to 30% higher metal removal rate (MRR).

• Cutter body protection with carbide shims.

• JIS standard.

� MEGA45 • Face Mills • JIS (Japanese Industry Standard)

� Spare Parts

NOTE: Shim screw: MS1162.

Page 59: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB58

Ind

exa

ble

Millin

g

P � �

M

K � � �

N

S

H

catalogue number LI BS W Rε S hm cutting edges KC

520M

KC

725M

KC

K15*

KC

PK

30*

LNPU2410ANSRHD 29,00 2,25 25,02 1,20 10,00 0,23 4 � � � �

MEGA 45° Heavy-Duty Face Milling

Indexable Milling Inserts • LNPU2410…

� first choice

� alternate choice

� LNPU-HD

*Beyond™ grade.

Page 60: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B59

Ind

exa

ble

Millin

g

MEGA 45° Heavy-Duty Face Milling

Recommended Starting Speeds and Feeds

� Recommended Starting Feeds

45˚ Approach Angle Feed-per-Tooth Compensation(Radial Width-of-Cut Dependent)

Pro

gra

mm

ed

Fe

ed

Ra

te f

z (m

m)

Percentage of the Cutter Diameter in Cut

Material

GroupKC520M KC725M KCK15 KCPK30

P

1 — — — 315 275 255 — — — 545 475 440

2 — — — 260 230 195 — — — 335 305 275

3 — — — 240 205 170 — — — 305 275 250

4 — — — 215 180 145 — — — 225 210 190

5 — — — 180 160 145 — — — 310 275 255

6 — — — 160 120 95 — — — 190 165

M

1 — — — — — — — — — — — —

2 — — — — — — — — — — — —

3 — — — — — — — — — — — —

K

1 325 295 260 — — — 505 460 410 355 320 285

2 255 225 215 — — — 400 355 330 280 255 230

3 215 190 170 — — — 335 300 275 235 210 195

N1–2 — — — — — — — — — — — —

3 — — — — — — — — — — — —

S

1 — — — — — — — — — — — —

2 — — — — — — — — — — — —

3 — — — — — — — — — — — —

4 — — — — — — — — — — — —

H

1 — — — — — — — — — — — —

2 — — — — — — — — — — — —

3 — — — — — — — — — — — —

FIRST choice starting speeds are in bold type.

As the average chip thickness increases, the speed should be decreased.

� Recommended Starting Speeds [m/min]

Page 61: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

MEGA 15, 60, and 90

Features• Four true cutting edges per heavy-duty insert.

• One insert style for MEGA 15, MEGA 60, and MEGA 90.

• Soft cutting edge design.

• Up to 30% increased Metal Removal Rates (MRR).

• Carbide pocket shims.

Benefits• Low cost per edge and high productivity.

• Maximum flexibility to address application needs.

• 30% lower cutting forces.

• Performance leader in steel and cast iron materials.

• Excellent cutter body protection.

Features and Benefits

www.kennametal.comB60

4TrueCuttingEdges

LNPU22

Integrated wiper

facets for excellent

floor finish

Soft cutting edge design

Strong insert for stable machining

Primary ApplicationThe real performance booster in heavy-duty milling. With four true cutting edges per heavy-duty insert, you know you are getting the low cost per edge and high productivity you need and have come to expect from Kennametal. The soft cutting edge design enables 30% lower cutting forces, and the carbide shim provides protection to the cutter body. Choose MEGA 15°, MEGA 60°, and MEGA 90° for all of your steel and cast iron indexable milling needs.

Page 62: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B61

One insert style for MEGA 15, MEGA 60, and MEGA 90

MEGA 15 MEGA 60 MEGA 90

Ap1 max = 6mm Ap1 max = 21mm

60˚ lead

15˚ lead

Ap1 max = 25mm

LNPU2210 LNPU2210 LNPU2210

90˚ lead

Page 63: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB62

Ind

exa

ble

Millin

g

P � �

M

K � � �

N

S

H

catalogue number LI BS W Rε S hm cutting edges KC

520M

KC

725M

KC

K15*

KC

PK

30*

LNPU221012PNSRHD 26,50 2,31 25,01 1,20 10,00 0,23 4 � � � �

� first choice

� alternate choice

� LNPU-HD

order number catalogue number D1 D1 max D D4 D6 L Ap1 max Z kg

4163319 MEGA15D125B06LN22 125 172 40 — 100 63 6,1 6 4,72

4163320 MEGA15D160C07LN22 160 207 40 67 130 63 6,1 7 6,49

4163321 MEGA15D200C09LN22 200 247 60 102 160 63 6,1 9 9,72

4163322 MEGA15D250C11LN22 250 297 60 102 225 63 6,1 11 14,36

4163703 MEGA15D315C13LN22 315 362 60 102 225 80 6,0 13 21,52

D1insert screw Nm shim

universal bit torque driver

drive bit

125 MS1162 5,0 SM-906 DTQ3054 BTQT25

160 MS1162 5,0 SM-906 DTQ3054 BTQT25

200 MS1162 5,0 SM-906 DTQ3054 BTQT25

250 MS1162 5,0 SM-906 DTQ3054 BTQT25

315 MS1162 5,0 SM-906 DTQ3054 BTQT25

MEGA 15 Heavy-Duty Face Milling

Face Mills

• Ap1 max = 6mm.

• Four cutting edges per insert.

• High-feed capability.

• Cutter body protection with carbide shims.

� MEGA15 • Face Mills • High-Feed • Metric

� Spare Parts

NOTE: Shim screw: MS1162.

Indexable Milling Inserts • LNPU2210…

*Beyond™ grade.

Page 64: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B63

Ind

exa

ble

Millin

g

MEGA 15 Heavy-Duty Face Milling

Recommended Starting Speeds and Feeds

15˚ Approach Angle Feed-per-Tooth Compensation(Radial Width-of-Cut Dependent)

� Recommended Starting Feeds

Pro

gra

mm

ed

Fe

ed

Ra

te f

z (m

m)

Percentage of the Cutter Diameter in Cut

� Recommended Starting Speeds [m/min]

Material

GroupKC520M KC725M KCK15 KCPK30

P

1 — — — 315 275 255 — — — 545 475 440

2 — — — 260 230 195 — — — 335 305 275

3 — — — 240 205 170 — — — 305 275 250

4 — — — 215 180 145 — — — 225 210 190

5 — — — 180 160 145 — — — 310 275 255

6 — — — 160 120 95 — — — 190 165 —

M

1 — — — — — — — — — — — —

2 — — — — — — — — — — — —

3 — — — — — — — — — — — —

K

1 325 295 260 — — — 505 460 410 355 320 285

2 255 225 215 — — — 400 355 330 280 255 230

3 215 190 170 — — — 335 300 275 235 210 195

N1–2 — — — — — — — — — — — —

3 — — — — — — — — — — — —

S

1 — — — — — — — — — — — —

2 — — — — — — — — — — — —

3 — — — — — — — — — — — —

4 — — — — — — — — — — — —

H

1 — — — — — — — — — — — —

2 — — — — — — — — — — — —

3 — — — — — — — — — — — —

FIRST choice starting speeds are in bold type.

As the average chip thickness increases, the speed should be decreased.

Page 65: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB64

Ind

exa

ble

Millin

g

order number catalogue number D1 D1 max D D4 D6 L Ap1 max Z kg max RPM

4147458 MEGA60D125B06LN22 125 150 40 — 90 63 21,4 6 3,76 11130

4147459 MEGA60D160C07LN22 160 185 40 67 130 63 21,4 7 5,73 9830

4147460 MEGA60D200C07LN22 200 225 60 102 160 63 21,4 7 8,17 8790

4147461 MEGA60D200C09LN22 200 225 60 102 160 63 21,4 9 8,26 8790

4147462 MEGA60D250C09LN22 250 275 60 102 225 63 21,4 9 12,93 7870

4147483 MEGA60D250C11LN22 250 275 60 102 225 63 21,4 11 13,09 7870

4147484 MEGA60D315C10LN22 315 340 60 102 225 80 21,4 10 21,29 7010

4147485 MEGA60D315C13LN22 315 340 60 102 225 80 21,4 13 21,39 7010

D1insert screw Nm shim

universal bit torque driver

drive bit

125 MS1162 5,0 SM-906 DTQ3054 BTQT25

160 MS1162 5,0 SM-906 DTQ3054 BTQT25

200 MS1162 5,0 SM-906 DTQ3054 BTQT25

250 MS1162 5,0 SM-906 DTQ3054 BTQT25

315 MS1162 5,0 SM-906 DTQ3054 BTQT25

MEGA 60 Heavy-Duty Face Milling

Face Mills

• Ap1 max = 21mm.

• Four cutting edges per insert.

• Up to 30% higher metal removal rate (MRR).

• Cutter body protection with carbide shims.

� MEGA60 • Face Mills • Metric

� Spare Parts

NOTE: Shim screw: MS1162.

Page 66: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B65

Ind

exa

ble

Millin

g

order number catalogue number D1 D1 max D D4 D6 L Ap1 max Z kg max RPM

4147486 MEGA60D125B06LN22J 125,0 150 38,1 — 97 63 21,4 6 4,15 11130

4147487 MEGA60D160C07LN22J 160,0 185 50,8 — 130 63 21,4 7 6,27 9830

4147488 MEGA60D200C07LN22J 200,0 225 47,6 101,6 160 63 21,4 7 9,02 8790

4147489 MEGA60D200C09LN22J 200,0 225 47,6 101,6 160 63 21,4 9 9,11 8790

4147490 MEGA60D250C09LN22J 250,0 275 47,6 101,6 225 63 21,4 9 14,47 7870

4147491 MEGA60D250C11LN22J 250,0 275 47,6 101,6 225 63 21,4 11 14,63 7870

4147492 MEGA60D315C10LN22J 315,0 340 47,6 101,6 225 80 21,4 10 22,94 7010

4147493 MEGA60D315C13LN22J 315,0 340 47,6 101,6 225 80 21,4 13 23,04 7010

D1insert screw Nm shim

universal bit torque driver

drive bit

125 MS1162 5,0 SM-906 DTQ3054 BTQT25

160 MS1162 5,0 SM-906 DTQ3054 BTQT25

200 MS1162 5,0 SM-906 DTQ3054 BTQT25

250 MS1162 5,0 SM-906 DTQ3054 BTQT25

315 MS1162 5,0 SM-906 DTQ3054 BTQT25

MEGA 60 Heavy-Duty Face Milling

Face Mills • JIS

• Ap1 max = 21mm.

• Four cutting edges per insert.

• Up to 30% higher metal removal rate (MRR).

• Cutter body protection with carbide shims.

• JIS standard.

� MEGA60 • Face Mills • JIS (Japanese Industry Standard)

� Spare Parts

NOTE: Shim screw: MS1162.

Page 67: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB66

Ind

exa

ble

Millin

gMEGA 15/60/90 Heavy-Duty Face Milling

Indexable Milling Inserts • LNPU2210…

� first choice

� alternate choice

� LNPU-HD

P � �

M

K � � �

N

S

H

catalogue number LI BS W Rε S hm cutting edges KC

520M

KC

725M

KC

K15*

KC

PK

30*

26,50 2,31 25,01 1,20 10,00 0,23 4 � � � �LNPU221012PNSRHD

*Beyond™ grade.

Page 68: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B67

Ind

exa

ble

Millin

g

MEGA 60 Heavy-Duty Face Milling

Recommended Starting Speeds and Feeds

� Recommended Starting Feeds

60˚ Approach Angle Feed-per-Tooth Compensation(Radial Width-of-Cut Dependent)

Pro

gra

mm

ed

Fe

ed

Ra

te f

z (m

m)

Percentage of the Cutter Diameter in Cut

� Recommended Starting Speeds [m/min]

Material

GroupKC520M KC725M KCK15 KCPK30

P

1 — — — 315 275 255 — — — 545 475 440

2 — — — 260 230 195 — — — 335 305 275

3 — — — 240 205 170 — — — 305 275 250

4 — — — 215 180 145 — — — 225 210 190

5 — — — 180 160 145 — — — 310 275 255

6 — — — 160 120 95 — — — 190 165 —

M

1 — — — — — — — — — — — —

2 — — — — — — — — — — — —

3 — — — — — — — — — — — —

K

1 325 295 260 — — — 505 460 410 355 320 285

2 255 225 215 — — — 400 355 330 280 255 230

3 215 190 170 — — — 335 300 275 235 210 195

N1–2 — — — — — — — — — — — —

3 — — — — — — — — — — — —

S

1 — — — — — — — — — — — —

2 — — — — — — — — — — — —

3 — — — — — — — — — — — —

4 — — — — — — — — — — — —

H

1 — — — — — — — — — — — —

2 — — — — — — — — — — — —

3 — — — — — — — — — — — —

FIRST choice starting speeds are in bold type.

As the average chip thickness increases, the speed should be decreased.

Page 69: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB68

Ind

exa

ble

Millin

g

order number catalogue number D1 D D4 D6 L Ap1 max Z kg max RPM

4129656 MEGA90D125B06LN22 125 40 — 90 63 25,5 6 3,19 10070

4129657 MEGA90D160C07LN22 160 40 67 130 63 25,5 7 4,86 8900

4129658 MEGA90D200C07LN22 200 60 102 160 63 25,5 7 6,85 7960

4129659 MEGA90D200C09LN22 200 60 102 160 63 25,5 9 6,92 7960

4129660 MEGA90D250C09LN22 250 60 102 160 63 25,5 9 9,82 7120

4129661 MEGA90D250C11LN22 250 60 102 160 63 25,5 11 9,95 7120

4129662 MEGA90D315C10LN22 315 60 102 225 80 25,5 10 17,66 6340

4129664 MEGA90D315C13LN22 315 60 102 225 80 25,5 13 17,78 6340

D1insert screw Nm shim

universal bit torque driver

drive bit

125 MS1162 5,0 SM-906 DTQ3054 BTQT25

160 MS1162 5,0 SM-906 DTQ3054 BTQT25

200 MS1162 5,0 SM-906 DTQ3054 BTQT25

250 MS1162 5,0 SM-906 DTQ3054 BTQT25

315 MS1162 5,0 SM-906 DTQ3054 BTQT25

MEGA 90 Heavy-Duty Face Milling

Face Mills

• Ap1 max = 25mm.

• Four cutting edges per insert.

• Up to 30% higher metal removal rate (MRR).

• Cutter body protection with carbide shims.

� MEGA90 • Face Mills • Metric

� Spare Parts

NOTE: Shim screw: MS1162.

Page 70: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B69

Ind

exa

ble

Millin

g

order number catalogue number D1 D D4 D6 L Ap1 max Z kg max RPM

4129665 MEGA90D125B06LN22J 125,0 38 — 97 63 25,5 6 3,44 10070

4129666 MEGA90D160C07LN22J 160,0 51 — 130 63 25,5 7 5,63 8900

4129667 MEGA90D200C07LN22J 200,0 48 101,6 160 63 25,5 7 7,63 7960

4129668 MEGA90D200C09LN22J 200,0 48 101,6 160 63 25,5 9 7,70 7960

4129669 MEGA90D250C09LN22J 250,0 48 101,6 160 63 25,5 9 11,09 7120

4129670 MEGA90D250C11LN22J 250,0 48 101,6 160 63 25,5 11 11,22 7120

4129671 MEGA90D315C10LN22J 315,0 48 101,6 225 80 25,5 10 19,31 6340

4129672 MEGA90D315C13LN22J 315,0 48 101,6 225 80 25,5 13 19,46 6340

D1insert screw Nm shim

universal bit torque driver

drive bit

125 MS1162 5,0 SM-906 DTQ3054 BTQT25

160 MS1162 5,0 SM-906 DTQ3054 BTQT25

200 MS1162 5,0 SM-906 DTQ3054 BTQT25

250 MS1162 5,0 SM-906 DTQ3054 BTQT25

315 MS1162 5,0 SM-906 DTQ3054 BTQT25

MEGA 90 Heavy-Duty Face Milling

Face Mills • JIS

• Ap1 max = 25mm.

• Four cutting edges per insert.

• Up to 30% higher metal removal rate (MRR).

• Cutter body protection with carbide shims.

• JIS standard.

� MEGA90 • Face Mills • JIS (Japanese Industry Standard)

� Spare Parts

NOTE: Shim screw: MS1162.

Page 71: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB70

Ind

exa

ble

Millin

gMEGA 90 Heavy-Duty Face Milling

Indexable Milling Inserts • LNPU2210…

� first choice

� alternate choice

� LNPU-HD

P � �

M

K � � �

N

S

H

catalogue number LI BS W Rεε S hm cutting edges KC

520M

KC

725M

KC

K15*

KC

PK

30*

LNPU221012PNSRHD 26,50 2,31 25,01 1,20 10,00 0,23 4 � � � �

*Beyond™ grade.

Page 72: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B71

Ind

exa

ble

Millin

g

MEGA 90 Heavy-Duty Face Milling

Recommended Starting Speeds and Feeds

90˚ Approach Angle Feed-per-Tooth Compensation(Radial Width-of-Cut Dependent)

� Recommended Starting Feeds

Pro

gra

mm

ed

Fe

ed

Ra

te f

z (m

m)

Percentage of the Cutter Diameter in Cut

� Recommended Starting Speeds [m/min]

Material

GroupKC520M KC725M KCK15 KCPK30

P

1 — — — 260 230 215 — — — 455 395 370

2 — — — 220 190 160 — — — 280 255 230

3 — — — 200 170 140 — — — 255 230 205

4 — — — 180 150 120 — — — 190 175 160

5 — — — 150 135 120 — — — 260 230 210

6 — — — 130 100 80 — — — 160 135

M

1 — — — — — — — — — — — —

2 — — — — — — — — — — — —

3 — — — — — — — — — — — —

K

1 270 245 215 — — — 420 385 340 295 265 240

2 210 190 175 — — — 335 295 275 235 210 190

3 175 160 145 — — — 280 250 230 195 175 160

N1–2 — — — — — — — — — — — —

3 — — — — — — — — — — — —

S

1 — — — — — — — — — — — —

2 — — — — — — — — — — — —

3 — — — — — — — — — — — —

4 — — — — — — — — — — — —

H

1 — — — — — — — — — — — —

2 — — — — — — — — — — —

3 — — — — — — — — — — — —

FIRST choice starting speeds are in bold type.

As the average chip thickness increases, the speed should be decreased.

Page 73: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

Primary ApplicationThe KCMS Cartridge Milling System for face, shoulder, and copy milling offers the best-in-class flexibility for theprice. The system enables roughing and finishing applications with the same tool reducing the costly downtimeassociated with tool changes. The ease with which the cartridges and inserts can be changed only adds to the overall functionality of the tool and secures the KCMS Cartridge Milling System as the first choice for simplified rough and finish milling.

KCMS Cartridge Milling System • for Face, Shoulder, and Copy Milling

www.kennametal.comB72

Platform Features

Roughing and finishing solution with the same tool.

Easy change of cartridges with different insert styles andlead angles.

Quick cartridge stop feature.

Easy runout adjustment.

Benefits

Adjustable pockets in combination with quick cartridge stop feature.

Best-in-class flexibility for less money.

Ready to go in a minute with excellent runout and no adjustment for roughing.

For finishing operations to obtain a perfect floor finish.

Page 74: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B73

KCMS Key Features — Roughing and Finishing with the same tool

• Quick cartridge stop.

• Ready to go in a minute with

no adjustment for Roughing.Axial adjustment wedge

Standard Offering

D1 = 125–315mm

Page 75: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB74

Ind

exab

le M

illin

gKCMS Cartridge Milling SystemCutter Bodies

order number catalogue number D1 D D4 D6 L number of cartridges kg4136313 KCMS125Z06ADJ 125 40 — 108 63 6 3,454136314 KCMS125Z08ADJ 125 40 — 108 63 8 3,20

4136315 KCMS160Z08ADJ 160 40 67 137 63 8 5,524136316 KCMS160Z12ADJ 160 40 67 137 63 12 5,28

4136317 KCMS200Z10ADJ 200 60 102 178 63 10 8,874136318 KCMS200Z14ADJ 200 60 102 178 63 14 8,31

4136319 KCMS250Z12ADJ 250 60 102 228 63 12 14,754136320 KCMS250Z18ADJ 250 60 102 228 63 18 13,90

4136321 KCMS315Z16ADJ 315 60 102 293 80 16 30,924136322 KCMS315Z22ADJ 315 60 102 293 80 22 30,07

cartridgescrew Nm wedge adjusting screw

MS1294 20,0 12748308500 12748600900

• Roughing and finishing with one single tool.

• Quick cartridge stop feature.

• Easy runout adjustment.

• Easy change of cartridges with differentinsert styles and lead angles.

� KCMS Cartridge Milling System • Metric

� Spare Parts • for Diameter 125–315mm

� Cartridges

*For all details regarding insert offering and cutting conditions, please refer to the master platforms.

order number catalogue number insert style master platform* insert screw ID drive size Ap max4160408 KCMS-AD1505CA AD.T1505 — T15 14,04160406 KCMS-AP1003CA AP.T1003 — T8 8,0

4160407 KCMS-AP1604CA AP.T1604 — T15 15,04160403 KCMS-ED10CA ED.T10T3 Mill 1-10 7 IP 10,0

3648533 KCMS-ED14CA EC14/ED14 Mill 1-14 9 IP 14,04160404 KCMS-ED18CA ED.T1805 Mill 1-18 15 IP 18,0

4160280 KCMS-HN06CA HN.J0604/XNGJ0604 Dodeka Mini T15 3,24160282 KCMS-HN06HDCA HN.J0604 Dodeka Mini T15 4,4

4160281 KCMS-HN06HFCA HN.J0604 Dodeka Mini T15 1,64160393 KCMS-HN09CA HN.J0905/XNGJ0905 Dodeka T15 4,5

4160394 KCMS-HN09HFCA HN.J0905 Dodeka T15 2,04160402 KCMS-MDHX10CA MDHX1004 Fix-Perfect Finisher T20 0,7

2511343 KCMS-OF06CA OF.T06L5 KSOM Mini 15 IP 9,02245926 KCMS-OF07CA OF.T07L6 KSOM 20 IP 11,0

4160409 KCMS-RP1204CA RP.T1204 KSRM Daisy 15 IP 6,04160410 KCMS-RP1605CA RP.T1605 KSRM Daisy 15 IP 8,0

2266872 KCMS-SD12CA SD.T1204 KSSM90 15 IP 9,24160395 KCMS-SE1203CA SE.N1203/SE.R1203 — T20 6,0

4160396 KCMS-SE1204CA SE.N1204/SE.R1204 — T20 6,02267054 KCMS-SE14CA SE.T1404/SECW1404 KSSM45 15 IP 6,6

4160397 KCMS-SE1504CA SE.N1504/SE.R1504 — T20 8,04160405 KCMS-SP10CA SP.T10T3 KSSM90 9 IP 6,6

4160398 KCMS-SP1203CA SP.N1203 — T20 9,04160399 KCMS-SP1504CA SP.N1504 — T20 12,0

4160400 KCMS-TP1603CA TP.N1603 — T20 12,04160401 KCMS-TP2204CA TP.N2204/TP.R2204 — T20 18,0

KM_Inno12_METRIC_B074_B075.qxp:Layout 1 4/29/11 9:16 AM Page B74

Page 76: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B75

Ind

exab

le M

illin

g

KCMS-MDHX10CA

KCMS-HN06HFCA

KCMS-HN06CA

KCMS-HN06HDCA

KCMS-HN09HFCA

KCMS-HN09CA

KCMS-OF06CA

KCMS-OF07CA

KCMS-SE14CA

order number order number order number order number order number order number order number order number order number4160402 4160281 4160280 4160282 4160394 4160393 2511343 2245926 2267054

D1 D1 max D1 max D1 max D1 max D1 max D1 max D1 max D1 max D1 max125 125 138 133 131 142,9 136 134 136 139160 160 173 168 166 177,9 171 169 171 174

200 200 213 208 206 217,9 211 209 211 214250 250 263 258 256 267,9 261 259 261 264

315 315 328 323 321 332,9 326 324 326 329

KCMS-ED10CA

KCMS-ED14CA

KCMS-ED18CA

KCMS-AP1003CA

KCMS-AD1505CA

KCMS-AP1604CA

KCMS-SP10CA

KCMS-SD12CA

order number order number order number order number order number order number order number order number4160403 3648533 4160404 4160406 4160408 4160407 4160405 2266872

D1 D1 max D1 max D1 max D1 max D1 max D1 max D1 max D1 max125 125 125 125 125 125 125 125 125160 160 160 160 160 160 160 160 160

200 200 200 200 200 200 200 200 200250 250 250 250 250 250 250 250 250

315 315 315 315 315 315 315 315 315

KCMS-RP1204CA

KCMS-RP1605CA

KCMS-SE1203CA

KCMS-SE1204CA

KCMS-SE1504CA

KCMS-SP1203CA

KCMS-SP1504CA

KCMS-TP1603CA

KCMS-TP2204CA

order number order number order number order number order number order number order number order number order number4160409 4160410 4160395 4160396 4160397 4160398 4160399 4160400 4160401

D1 D1 max D1 max D1 max D1 max D1 max D1 max D1 max D1 max D1 max125 125 125 139 139 143 130,6 132,2 125 125160 160 160 174 174 178 165,6 167,2 160 160

200 200 200 214 214 218 205,6 207,2 200 200250 250 250 264 264 268 255,6 257,2 250 250

315 315 315 329 329 333 320,6 322,2 315 315

KCMS Cartridge Milling SystemCartridges

NOTE: Please order KCMS cutter bodies and cartridges separately.

KM_Inno12_METRIC_B074_B075.qxp:Layout 1 4/29/11 9:16 AM Page B75

Page 77: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

Primary ApplicationKenFeed 2X is a double-sided trigon insert with six cutting edges engineered to provide you a superior MRR and productivity through high-feed rates for roughing operations.

KenFeed™ 2X • The Ultimate and Innovative Concept for Applying the Latest High-Feed Milling Strategies

Features and Benefits

www.kennametal.comB76

Platform Features

Double-sided insert concept.

Strong insert design and topographies.

High clearance on the cutters and inserts.

Designed to run several milling operations.

Functions

Six cutting edges.

Provides more stability and reliability.

Cutters can run with higher feed rates with better ramping capacities.

Able to run pocketing, ramping, profiling, face milling, and Z-plunge operations.

Page 78: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B77

Superior efficiency by cost per edge.

Superior MRR — fz up to 2,5mm in pocketing and higher tool life.

Able to cover all milling applications.

Can machine up to 10 x L/D due to the low radial forces generated.

Benefits

Page 79: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB78

Ind

exa

ble

Millin

g

order number catalogue number D1 max D1 D WF G3X L2 Ap1 max Z kg max RPM insert 1

4113983 KF2X25Z02M12WO09 25 9 21 17 M12 35 1,5 2 0,09 37000 WOEJ090512__

4113984 KF2X32Z03M16WO09 32 16 29 22 M16 45 1,5 3 0,22 30900 WOEJ090512__

4113985 KF2X35Z03M16WO09 35 19 29 22 M16 45 1,5 3 0,24 29000 WOEJ090512__

4113986 KF2X42Z04M16WO09 42 26 29 22 M16 45 1,5 4 0,28 25800 WOEJ090512__

KenFeed™ 2X Series

Screw-On End Mills • End Mills • WOEJ09...

• Dramatically improves MRR using the latest

milling strategies.

• Engineered to run up to 2,5mm fz.

• Ideal for pocketing, ramping, and helical

interpolations. Z-plunge capabilities.

• First choice for deep cavities or from 3 x D.

� Screw-On End Mills • Metric

order number catalogue number D1 max D1 D L LBX Ap1 max Z kg max RPM insert 1

4113987 KF2X25Z02A25WO09L140 25 9 25 140 45 1,5 2 0,46 37000 WOEJ090512__

4113988 KF2X25Z02A25WO09L200 25 9 25 200 45 1,5 2 0,68 37000 WOEJ090512__

4113989 KF2X25Z02A25WO09L300 25 9 25 300 45 1,5 2 1,05 37000 WOEJ090512__

4113990 KF2X28Z02A25WO09L200 28 11 25 200 45 1,5 2 0,70 34000 WOEJ090512__

4113991 KF2X32Z03A32WO09L150 32 16 32 150 50 1,5 3 0,82 30900 WOEJ090512__

4113992 KF2X32Z03A32WO09L200 32 16 32 200 50 1,5 3 1,13 30900 WOEJ090512__

4113993 KF2X32Z03A32WO09L300 32 16 32 300 50 1,5 3 1,75 30900 WOEJ090512__

4113994 KF2X35Z03A32WO09L200 35 19 32 200 45 1,5 3 1,16 29000 WOEJ090512__

D1 maxinsert screw Nm

Torx Plus driver

25 MS2235 1,0 DT8IP

28 MS2235 1,0 DT8IP

32 MS2235 1,0 DT8IP

35 MS2235 1,0 DT8IP

• Dramatically improves MRR using the latest

milling strategies.

• Engineered to run up to 2,5mm fz.

• Ideal for pocketing, ramping, and helical

interpolations. Z-plunge capabilities.

• First choice for deep cavities or from 3 x D.

� End Mills • Metric

� Spare Parts

42 MS2235 1,0 DT8IP

Page 80: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B79

Ind

exa

ble

Millin

g

order number catalogue number D1 max D1 D D6 L Ap1 max Z kg max RPM insert 1

4113995 KF2X40Z04WO09 40 24 22 37 40 1,5 4 0,18 26600 WOEJ090512__

4113996 KF2X50Z05WO09 50 34 22 44 50 1,5 5 0,39 23100 WOEJ090512__

4113997 KF2X52Z05WO09 52 36 22 44 50 1,5 5 0,42 22600 WOEJ090512__

4113998 KF2X63Z05WO09 63 47 22 60 50 1,5 5 0,76 20100 WOEJ090512__

4113999 KF2X66Z06WO09 66 50 27 60 50 1,5 6 0,78 19600 WOEJ090512__

4114000 KF2X80Z07WO09 80 64 27 60 50 1,5 7 1,07 17500 WOEJ090512__

KenFeed™ 2X Series

Shell Mills • WOEJ09...

• Dramatically improves MRR using the latest

milling strategies.

• Engineered to run up to 2,5mm fz.

• Ideal for pocketing, ramping, and helical

interpolations. Z-plunge capabilities.

• First choice for deep cavities or from 3 x D.

� Face Mills • Metric

� Spare Parts

D1 maxinsert screw Nm

Torx Plus driver

socket-headcap screw

socket-head cap screwwith coolant groove

40 MS2235 1,0 DT8IP — KLSSM22-39-CG

50 MS2235 1,0 DT8IP 125.025 —

52 MS2235 1,0 DT8IP 125.025 —

63 MS2235 1,0 DT8IP 125.025 —

66 MS2235 1,0 DT8IP 125.225 —

80 MS2235 1,0 DT8IP 125.230 —

Page 81: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB80

Ind

exa

ble

Millin

g

P � � �

M � � �

K � � �

N

S � �

H �

catalogue number D Rε S cutting edges KC

522M

KC

725M

KC

K15*

KC

PK

30*

WOEJ090512SRGD 8,91 1,22 5,42 6 � � �

WOEJ090512SRHD 8,91 1,23 5,47 6 � � � �

KenFeed™ 2X Series

Indexable Inserts • WOEJ09....

• Double-sided insert with six cutting edges.

• Unique and strong insert design that enables

high-feed conditions, up to 2,5mm fz.

• HD geometry is the first choice for steels,

high-strength steels, and cast iron.

• GD provides lower cutting forces, first choice

for soft materials.

-GD -HD

� first choice

� alternate choice

� WOEJ-GD and -HD

*Beyond™ grade.

General Programming Information for Applying KenFeed 2X

For CAM programming, use the Rt value to use KenFeed 2X as a toroidal tool type.

T value gives the uncut portion.

Rt Wt t

2.70 8.15 1.15

Page 82: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B81

Ind

exa

ble

Millin

g

Material

GroupKC522M KC725M KCK15 KCPK30

P

1 395 345 325 315 275 255 — — — 545 475 440

2 330 290 240 260 230 195 — — — 335 305 275

3 305 255 215 240 205 170 — — — 305 275 250

4 270 225 180 215 180 145 — — — 225 210 190

5 225 200 180 180 160 145 — — — 310 275 255

6 200 150 120 160 120 95 — — — 190 165 —

M

1 245 215 200 205 180 165 — — — 250 220 190

2 225 190 160 185 160 130 — — — 225 195 170

3 170 145 115 140 120 95 — — — 175 160 140

K

1 275 250 220 — — — 505 460 410 355 320 285

2 215 195 180 — — — 400 355 330 280 255 230

3 180 160 145 — — — 335 300 275 235 210 195

N1 — — — — — — — — — — — —

2 — — — — — — — — — — — —

S

1 50 45 35 45 35 30 — — — — — —

2 50 45 35 45 35 30 — — — — — —

3 60 50 35 55 45 30 — — — — — —

4 85 60 45 75 55 35 — — — — — —

H

1 145 110 85 — — — — — — — — —

2 — — — — — — — — — — — —

3 — — — — — — — — — — — —

FIRST choice starting speeds are in bold type.

As the average chip thickness increases, the speed should be decreased.

� Recommended Starting Speeds [m/min]

ap max fz max recommended starting values

insert geometry mm mm ap (mm) fz (mm)

...HD 1,5 2,5 1.1 1.0

...GD 1,5 2,5 1.0 0.7

� Recommended Starting Feeds

Adjusting Ap According with the Overhang

L/D ratio

recommended Ap

starting values

<3 1,2mm

>3 to <5 0,9mm

>5 to <7 0,7mm

>7 0,5mm

When longer overhangs are used, recommended starting values

for Ap are considered.

Ap max = 1,5mm

KenFeed™ 2X Series

Recommended Starting Speeds and Feeds

Page 83: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB82

Ind

exab

le M

illin

gKenFeed™ 2X Series

ramp angle

shoulder cut

rampinghelical

interpolation

Ø DH/DH1DH min = Minimum blind hole diameter with helical interpolationDH1 min = Minimum flat-bottom hole diameter

� Maximum Linear Ramping and Helical Interpolation from Solid

cutter type catalogue number

recommended ramping angle (for continuous

process)

max ramp angle when

Ap max (no for continuous

process)

max ramp angle for

360° helical interpolation

DHmin hole

DH1 flat bottom hole

maximum hole diameter

(no flat bottom)Screw-On KF2X2X25Z02M12WO09 3.6 5.4 3.1 26.5 33.7 50

KF2X32Z03M16WO09 1.8 2.7 1.7 41.2 48.4 64

KF2X35Z03M16WO09 1.6 2.4 1.4 46.8 54.0 70KF2X42Z04M16WO09 1.2 1.9 0.8 68.7 75.9 84

End Mills KF2X25Z02A25WO09L140 3.6 5.4 3.1 26.5 33.7 50KF2X25Z02A25WO09L200 3.6 5.4 3.1 26.5 33.7 50

KF2X25Z02A25WO09L300 3.6 5.4 3.1 26.5 33.7 50KF2X28Z02A25WO09L200 3.1 4.6 2.5 31.6 38.8 56

KF2X32Z03A32WO09L150 1.8 2.7 1.7 41.2 48.4 64KF2X32Z03A32WO09L200 1.8 2.7 1.7 41.2 48.4 64

KF2X32Z03A32WO09L300 1.8 2.7 1.7 41.2 48.4 64KF2X35Z03A32WO09L200 1.6 2.4 1.4 46.8 54.0 70

Face Mills KF2X40Z04WO09 1.3 2.0 1.2 56.4 63.6 80KF2X50Z05WO09 1.0 1.5 0.8 76.7 83.9 100

KF2X52Z05WO09 1.0 1.4 0.8 80.7 87.9 104KF2X63Z05WO09 0.8 1.2 0.6 102.7 109.9 126

KF2X66Z06WO09 0.7 1.1 0.5 108.7 115.9 132KF2X80Z07WO09 0.6 0.9 0.4 136.6 143.8 160

KM_Inno12_METRIC_B082_B083.qxp:Layout 1 4/29/11 9:25 AM Page B82

Page 84: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B83

Ind

exab

le M

illin

g

KenFeed™ 2X Series

Proven Solutions

� KenFeed 2X GD Geometry versus High-Feed Cutter

� KenFeed 2X HD Geometry versus High-Feed Cutter

0

20

60

40

80

120

140

100

Result — Increasing MRR by 95% versus High-Feed competitor platform.

MR

R c

m3 /

min

Material Removal Rate Comparation (MRR)

Competitor KenFeed 2X

Result — Equal tool life and cutting forces compare with single-sided High-Feed solutions. KenFeed 2X able to provide 50% in

tooling savings due to double numbers of cutting edges.

COMPETITOR Kennametal KenFeed 2XTool: High-Feed trigon insert Cutter: KF2X32Z03M16WO09 (diameter 32 z=3)

(cutter diameter 32 z=3) Insert: WOEJ090512SRGD KC725Mvc: 165 m/min 165 m/minfz: 0,5mm 0,9mmvf: 2.300 mm/min 4.500 mm/minAp: 0,8mm 0,8mmAe: 32mm 32mmExtension: — 80mm

MRR = 59 cm3/min MRR = 115 cm3/min

Worpiece: General engineeringMaterial: 1.6520 (AISI9840)Size: 400mm x 320mm x 80mmMachine: Horizontal milling machineOperation: Full slotting with interrupted cut

COMPETITOR Kennametal KenFeed 2XTool: High-Feed trigon insert Cutter: KF2X66Z06WO09 (diameter 66 z=6)

(cutter diameter 66 z=5) Insert: WOEJ090512SRHD KCPK30vc: 200 m/min 200 m/minfz: 1,65mm 1,35mmvf: 8.000 mm/min 8.000 mm/minAp: 0,6mm 0,6mmAe: Variable VariableOverhang: 260mm 260mmL/D ratio: 4 4

Dry machining Dry machining

Worpiece: General engineering, die and mould, big plastic mould cavity

Material: 1.2312 (30–32 HRC)Machine: Horizontal milling machineOperation: Pocketing and profiling with

long toolholder

KM_Inno12_METRIC_B082_B083.qxp:Layout 1 4/29/11 9:25 AM Page B83

Page 85: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

Primary ApplicationRoughing operations through the latest milling strategies up to 55 HRC. Specially suited for small parts or machines with lower power capacity. The KenFeed Mini delivers higher productivity with reduced tooling costs.

KenFeed™ Mini • Small High-Feed Milling Cutters for Machining Small and Medium Components

Features and Benefits

www.kennametal.comB84

High-feed style design.

Two geometries and five top performing grades.

Screw-on versions.

Through coolant/air tool design.

Higher feed rates and/or HSM capabilities.

Able to machine many materials and applications.

Usability and flexibility.

Avoid premature failure due to a poor chip evacuation.

Features Functions

Page 86: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B85

Superior MRR, even in long reach applications.

Grade/geometry selection offers the best performance, even in hardened steel, stainless steel, and titanium materials.

Regardless of workpiece shape or depth, you can find the right solution.

Improved tool life and MRR. Able to machine deep cavities with higher performance.

Benefits

Page 87: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB86

Ind

exa

ble

Millin

g

order number catalogue number D1 max D1 D WF G3X L2 Ap1 max Zmax

ramp angle kg max RPM insert 1

3331550 16Y02R025M08SWP03 16 11 13 10 M8 25 0,8 2 7.0° 0,03 19900 WP..0302..

3651443 20Y03R030M10SWP03 20 14 18 15 M10 30 0,8 3 7.0° 0,06 15900 WP..0302..

4138429 25Y04R035M12SWP03 25 16 21 17 M12 35 1,0 4 3.3° 0,10 12700 WP..0302..

4138430 32Y05R043M16SWP03 32 22 29 24 M16 43 1,0 5 2.0° 0,23 9947 WP..0302..

4138431 35Y05R043M16SWP03 35 28 29 24 M16 43 1,0 5 1.8° 0,24 9090 WP..0302..

D1 maxinsert screw Nm

Torx wrench

16 192.416 1,0 FT7

20 192.416 1,0 FT7

25 192.416 1,0 FT7

32 192.416 1,0 FT7

35 192.416 1,0 FT7

KenFeed™ Mini

Screw-On End Mills

• Engineered to use with small machines and/or

components using high-feed milling strategies.

• Fine-pitch cutters boost productivity; able to

run up to 1,5mm fz.

• Pocketing, ramping, and helical interpolations.

• First choice above 3 x D applications.

� Screw-On End Mills • Metric

� Spare Parts

L

order number catalogue number D1 max D1 D L L2 Ap1 max Zmax

ramp angle kg max RPM insert 1

3519052 16Y02R060A16SWP03 16 10 16 110 50 0,8 2 7.0° 0,14 12750 WP..0302..

4138432 16Y02R060A16SWP03L150 16 8 16 150 57 1,0 2 7.4° 0,20 15900 WP..0302..

4138443 20Y03R060A20SWP03L110 20 13 20 110 57 1,0 3 4.7° 0,22 15900 WP..0302..

4138444 20Y03R060A25SWP03L170 20 12 25 170 55 1,0 3 4.5° 0,53 15600 WP..0302..

4138445 25Y04R060A25SWP03L120 25 18 25 120 57 1,0 4 3.3° 0,39 12700 WP..0302..

4138446 25Y04R060A25SWP03L200 25 18 25 200 57 1,0 4 3.3° 0,69 12700 WP..0302..

• Engineered to use with small machines and/or

components using high-feed milling strategies.

• Fine-pitch cutters boost productivity; able to

run up to 1,5mm fz.

• Pocketing, ramping, and helical interpolations.

• First choice above 3 x D applications.

� End Mills • Metric

Page 88: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.com B87

Ind

exa

ble

Millin

g

KenFeed™ Mini

Indexable Insert • WPGX03...

• Positive single-sided insert for lower cutting

forces in high-feed milling processes.

• Engineered to run up to 1,5mm fz. Boost

productivity in small machines and/or components.

• LD first choice for majority of materials, providing

lower cutting forces.

• LN geometry is the first choice for high-strength

steel and hard machining up to 55 HRC.

-LD -LN

� first choice

� alternate choice

P � � � � �

M � � � �

K � � �

N

S � �

H � �

catalogue number D S RW cutting edges KC

510M

KC

522M

KC

725M

KC

PM

20*

KC

PK

30*

WPGX030204LD080 5,50 2,38 8,0 3 � � � �

WPGX030204LN080 5,50 2,38 8,0 3 �

� WPGX-LD and -LN

NEW!

*Beyond™ grade.

Proven Solutions

� KenFeed™ Mini versus Conventional Shoulder Milling Tool

0

20

40

80

60

100

Result — Significant reduction in machining time, by 75%. Increasing MRR by 300%.

mach

inin

g t

ime (m

in)

Machining Time per Piece

Competitor KenFeed Mini

COMPETITOR Kennametal KenFeed™ MiniTool: End Mill (diameter 20 z=3) 20Y03R030M10SWP03 (diameter 20 z=3)Insert: Rectangular insert style WPGX030204LD080 KCPK30

with two cutting edgesvc: 165 m/min 165 m/minAp: 1mm 0,3mmAe: 20mm 20mmvf: 710 mm/min 9.375 mm/minfz: 0,1mm 1,2mm

MRR = 14,18 cm3/min MRR = 56,25 cm3/min

Worpiece: Small componentMaterial: 1.2311/32–34 HRCSize: 150mm x 200mm x 40mmMachine: Vertical milling center

Page 89: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

www.kennametal.comB88

Ind

exa

ble

Millin

gKenFeed™ Mini

FIRST choice starting speeds are in bold type.

As the average chip thickness increases, the speed should be decreased.

Material

GroupKC510M KC522M KC725M KCPM20 KCPK30

P

1 — — — — — — 310 270 250 670 580 540 470 410 380

2 — — — — — — 190 180 160 420 370 340 290 260 240

3 — — — — — — 180 160 140 370 340 310 260 240 220

4 250 220 180 180 150 120 130 120 110 280 260 240 200 180 160

5 — — — 155 150 135 180 160 150 340 310 280 265 240 215

6 — — — 100 80 — 110 90 — 240 210 180 160 140 —

M

1 — — — 180 160 150 200 180 160 370 330 300 310 270 250

2 — — — 170 150 140 180 170 150 340 310 280 280 250 230

3 — — — 120 110 — 140 120 — 260 230 200 210 180 —

K

1 350 320 285 — — — 200 180 160 440 400 360 310 280 250

2 275 250 230 240 220 200 160 140 130 350 310 290 240 220 200

3 235 205 190 200 180 170 130 120 110 290 260 240 200 180 170

N1 — — — — — — — — — — — — — — —

2 — — — — — — — — — — — — — — —

S

1 — — — 40 30 — 40 40 — — — — — — —

2 — — — 30 30 — 40 40 — — — — — — —

3 — — — 40 40 — 50 50 — — — — — — —

4 — — — 50 50 — 60 50 — — — — — — —

H

1 180 150 110 — — — — — — — — — — — —

2 — — — — — — — — — — — — — — —

3 — — — — — — — — — — — — — — —

ap max fz max recommended starting values

insert geometry rec (mm) rec (mm) ap (mm) fz (mm)

…LD 0,75 1,5 0,5 1,2

…LN* 0,6 1,5 0,4 0,8

*For workpiece above 44 HRC

Rt Wt t

1.00 2.40 0.40

Recommended Starting Speeds and Feeds

� Recommended Starting Speeds [m/min]

� Recommended Starting Feeds

� General Programming Information for Applying KenFeed™ Mini

Small Ap1 values and higher feed ratesgenerate lower cutting forces versus

traditional milling strategies.

For CAM programming, the loads canbe programmed as a toroidal tool type

by using the Rt value as the insert radius.

Page 90: KM Inno12 METRIC INTRO 001.qxp:Layout 1 · 2018-03-12 · P M K N S H first choice alternate choice RCGX-LF and -GF catalogue number D S hm cutting edges KC725M RCGX2006M0ELF 20,00

Visit www.kennametal.com or contact your local Authorised Kennametal Distributor.

www.kennametal.com

ERICKSON™ & KM™

Names You Can Trust

• Most accurate chuck, ≤3μm (.0001"), achieves maximum performance from your cutting edge.• Inherent dampening design extends tool life and improves surface finish.• Pre-balanced to high specifications.• Versatile as a collet chuck with the use of reduction sleeves.

For hydraulic chucks — Erickson and KM — the industry names you can trust.