james j arendas ph.d. · sawmills –conveyors meeting ansi b20.1-1957 grain handling...

James J Arendas Ph.D.

Safety Program Elements

•Management Commitment

•Hazard Identification

•Hazard Correction

•Training

Hazard Identification

• Qualified and Competent Persons

• Identify Hazards in the Workplace

• Correcting hazards

• Physical Hazards

• Inherent Hazards

• Behavioral Hazards and Human

Factors

NUMBER OF SERIOUS VIOLATIONS – FY 2014

29

CF

R 1

91

0 S

UB

PAR

TS

585

590

621

631

669

698

721

1483

1590

1917

134(c)(1)

178(l)(1)(i)

1200(h)(3)(iv)

134(e)(1)

23(c)(1)

303(b)(2)

151(c)

1200(h)(1)

212(a)(1)

1200(e)(1)

MOST FREQUENTLY CITED SERIOUS VIOLATIONS

IN GENERAL INDUSTRY 2014

4

Ov

era

ll 19

10

MFC

HAZARD COMMUNICATION – WRITTEN PROGRAM

MACHINE GUARDS – GENERAL

HAZARD COMMUNICATION – INFORMATION AND TRAINING

EYE & BODY FLUSHING FACILITIES

ELECTRICAL – PROPER INSTALLATION & USE OF EQUIPMENT

WALKING/WORKING SURFACES – OPEN-SIDES FLOORS

RESPIRATORS – MEDICAL EVALUATIONS

HAZARD COMMUNICATION – DETAILED TRAINING

POWERED INDUSTRIAL TRUCKS – COMPETENCY TRAINING

RESPIRATORS – WRITTEN PROGRAM

Z

O

Z

K

S

D

I

Z

N

I


29

CF

R 1

91

0 S

UB

PAR

TS

103

176

195

424

669

24(h)

22(a)(2)

22(d)(1)

22(a)(1)

23(c)(1)

WALKING/WORKING SURFACES [1910.21 –30]

5

OPEN-SIDED FLOORS

HOUSEKEEPING

POSTED FLOOR-LOAD RATING

SU

BP

AR

T D

WET FLOORS

STAIRWAY RAILINGS AND HANDRAILS


29

CF

R 1

91

0 S

UB

PAR

TS

145

148

197

359

431

37(b)(4)

36(g)(2)

36(d)(1)

37(b)(2)

37(a)(3)

MEANS OF EGRESS [1910.33 – 39]

6

EXIT ROUTES FREE & UNOBSTRUCTED

EXIT MARKING

EXIT ROUTE UNLOCKED

EXITS – MINIMUM 28 INCHES WIDE

EXIT ROUTE SIGNS

SU

BP

AR

T E


29

CF

R 1

91

0 S

UB

PAR

TS

3

4

10

19

164

68(e)(1)

67(c)(2)(ix)

67(c)(2)(iv)

67(c)(2)(ii)

67(c)(2)(v)

BODY BELT & LANYARD WHEN WORKING FROM AERIAL LIFT

TRAINED AERIAL LIFT OPERATORS

SECURE WORK POSITION FOR EMPLOYEES IN AERIAL LIFT

POWERED PLATFORMS, MANLIFTS, AND VEHICLE-

MOUNTED WORK PLATFORMS [1910.66 – 68]

7

SU

BP

AR

T F

CONTROLS FOR ARTICULATING/EXTENDIBLE BOOM PLATFORMS

MANLIFT INSPECTION FREQUENCY


29

CF

R 1

91

0 S

UB

PAR

TS

53

97

110

123

251

95(g)(6)

95(k)(1)

95(g)(1)

95(d)(1)

95(c)(1)

OCCUPATIONAL HEALTH AND

ENVIRONMENTAL CONTROL [1910.94 – 98]

8

HEARING CONSERVATION PROGRAM

MONITORING PROGRAM

AUDIOMETRIC TESTING PROGRAM

SU

BP

AR

T G

ANNUAL AUDIOGRAM

TRAINING PROGRAM


29

CF

R 1

91

0 S

UB

PAR

TS

48

58

63

66

131

107(g)(2)

107(b)(5)(iv)

106(e)(6)(ii)

107(b)(5)(i)

101(b)

HAZARDOUS MATERIALS [1910.101 – 126]

9

COMPRESSED GASES – HANDLING STORAGE AND USE

SPRAY BOOTH – AIR VELOCITY

CLASS I LIQUIDS – DISPENSING

SU

BP

AR

T H

SPRAY AREAS – CLEANING WITH NON-SPARKING TOOLS

SPRAY BOOTH – FILTERS PROTECTED BY SPRINKLERS


29

CF

R 1

91

0 S

UB

PAR

TS

PERSONAL PROTECTIVE EQUIPMENT

[1910.132 – 138]

10

SU

BP

AR

T I

RESPIRATORS – MEDICAL EVALUATION

RESPIRATORS – WRITTEN PROGRAM

PPE – PROVIDED USED AND MAINTAINED IN SANITARY AND RELIABLE CONDITION

PPE – APPROPRIATE EYE AND FACE PROTECTION

PPE – CERTIFICATION OF HAZARD ASSESSMENT

441

441

469

585

631

133(a)(1)

132(d)(2)

132(a)

134(c)(1)

134(e)(1)


29

CF

R 1

91

0 S

UB

PAR

TS

GENERAL ENVIRONMENT CONTROLS

[1910.141 – 147]

11

LOCKOUT/TAGOUT – DEVELOPED PROCEDURES

LOCKOUT/TAGOUT – PROGRAM

LOCKOUT/TAGOUT – PERIODIC INSPECTIONS

SU

BP

AR

T J

LOCKOUT/TAGOUT – GENERAL TRAINING

LOCKOUT/TAGOUT – SPECIFIC/ENFORCEMENT OF PROCEDURES

173

258

432

508

579

147(c)(4)(ii)

147(c)(7)(i)

147(c)(6)(i)

147(c)(1)

147(c)(4)(i)


29

CF

R 1

91

0 S

UB

PAR

TS

MEDICAL & FIRST AID [1910.151 –152]

12



MEDICAL PERSONAL ADVICE/CONSULTATION

SU

BP

AR

T K

2

70

721

151(a)

151(b)

151(c)


29

CF

R 1

91

0 S

UB

PAR

TS

FIRE PROTECTION [1910.155 – 165]

13

EXTINGUISHERS – PROVIDED & ACCESSIBLE

EXTINGUISHERS – ANNUAL MAINTENANCE CHECKS

EXTINGUISHERS – VISUAL MONTHLY INSPECTIONS

SU

BP

AR

T L

EXTINGUISHERS – TRAINING PROGRAM

EXTINGUISHERS – INITIAL & ANNUAL TRAINING

149

170

175

197

336

157(g)(2)

157(g)(1)

157(e)(2)

157(e)(3)

157(c)(1)


29

CF

R 1

91

0 S

UB

PAR

TS

1

3

4

169(b)(2)

169(b)(3)(i)

169(b)(3)(iv)

COMPRESSED GAS & COMPRESSED AIR

EQUIPMENT [1910.166 – 169]

14

SAFETY VALVES TESTS

PRESSURE GAUGE WITH SPRING LOADED SAFETY VALVE

OIL/WATER TRAPS AND DRAINS

SU

BP

AR

T M


29

CF

R 1

91

0 S

UB

PAR

TS

MATERIALS HANDLING & STORAGE

[1910.176 – 184]

15

SU

BP

AR

T N

257

305

339

418

590

178(q)(7)

178(p)(1)

178(l)(6)

178(l)(4)(iii)

178(l)(1)(i)POWERED INDUSTRIAL TRUCKS – COMPETENCY TRAINING

POWERED INDUSTRIAL TRUCKS – REFRESHER TRAINING IN RELEVANT TOPICS

POWERED INDUSTRIAL TRUCKS – CERTIFICATION OF TRAINING

POWERED INDUSTRIAL TRUCKS – SAFE OPERATING CONDITION

POWERED INDUSTRIAL TRUCKS – EXAMINATION FOR DEFECTS


29

CF

R 1

91

0 S

UB

PAR

TS

353

435

575

579

1590

219(d)(1)

215(a)(4)

212(a)(3)(ii)

215(b)(9)

212(a)(1)

MACHINERY & MACHINE GUARDING

[1910.211 – 219]

16

MACHINE GUARDS – GENERAL

GRINDERS – WORK RESTS

POWER TRANSMISSION APPARATUS – PULLEYS

GRINDERS – TONGUE GUARDS

MACHINE GUARDS – POINT OF OPERATION

SU

BP

AR

T O


29

CF

R 1

91

0 S

UB

PAR

TS

11

29

43

52

447

243(c)(1)(ii)(a)

242(a)

243(c)(3)

243(c)(1)

242(b)

HAND AND PORTABLE POWERED TOOLS AND

OTHER HAND-HELD EQUIPMENT [1910.241 –244]

17

COMPRESSED AIR FOR CLEANING

PORTABLE ABRASIVE WHEELS – GENERAL GUARDING

VERTICAL PORTABLE GRINDERS – GUARDING

SU

BP

AR

T P

CONDITION OF TOOLS AND EQUIPMENT

PORTABLE ABRASIVE WHEELS – GUARD COVERING & ALIGNMENT


29

CF

R 1

91

0 S

UB

PAR

TS

38

39

65

85

167

253(b)(2)(iv)

254(d)(9)(iii)

253(b)(2)(ii)

252(b)(2)(iii )

253(b)(4)(iii)

WELDING, CUTTING, & BRAZING [1910.251 –255]

18

GAS WELDING & CUTTING – CYLINDER SEPARATION

GENERAL WELDING REQUIREMENTS – ARC RAY PROTECTION

GAS WELDING & CUTTING – CYLINDER STORAGE

SU

BP

AR

T Q

ARC WELDING & CUTTING – MACHINE CABLE MAINTENANCE

GAS WELDING & CUTTING – CYLINDER VALVE CLOSURE


29

CF

R 1

91

0 S

UB

PAR

TS

16

17

20

21

36

272(g)(1)(iii)

265(c)(18)(i)

272(m)(3)

272(g)(1)(ii)

272(j)(1)

SPECIAL INDUSTRIES [1910.261 – 272]

19

SAWMILLS – CONVEYORS MEETING ANSI B20.1-1957

GRAIN HANDLING – HOUSEKEEPING

GRAIN HANDLING – LOCKOUT

GRAIN HANDLING – PREVENTATIVE MAINTENANCE INSPECTION CERTIFICATIONS

SU

BP

AR

T R

GRAIN HANDLING – HAZARDOUS ATMOSPHERES


29

CF

R 1

91

0 S

UB

PAR

TS

387

423

487

496

698

305(b)(2)(i)

305(g)(1)(iv)(A)

305(g)(2)(iii)

305(b)(1)(ii)

303(b)(2)

ELECTRICAL [1910.301 – 399]

20

PROPER INSTALLATION & USE OF EQUIPMENT

GROUNDING PERMANENT AND EFFECTIVE

FLEXIBLE CORD STRAIN RELIEF

SU

BP

AR

T S

FLEXIBLE CORDS USED AS FIXED WIRING

PULL/JUNCTION BOX COVERS


29

CF

R 1

91

0 S

UB

PAR

TS

357

517

621

1430

1855

1200(g)(1)

1200(g)(8)

1200(h)(3)(iv)

1200(h)(1)

1200(e)(1)

TOXIC AND HAZARDOUS SUBSTANCE

[1910.401 – 440]

21

WRITTEN PROGRAM

INFORMATION AND TRAINING

HAZARD COMMUNICATION – DETAILED TRAINING

SU

BP

AR

T Z

SDSS FOR EACH CHEMICAL

SDSS READILY ACCESSIBLE

james j arendas ph.d. · sawmills –conveyors meeting ansi b20.1-1957 grain handling...

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