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Sorting Solutions Redefined. TS SERIES INDIA'S NO 1 BRAND IN COLOR SORTING TECHNOLOGY India's No 1 Brand in Color Sorting Technology

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Page 1: INDIA'S NO 1 BRAND IN COLOR SORTING India's No 1 Brand in ...28).pdf · ORANGE Sorting Machines (India) Private Limited. No 178, Dambulla Road, Yakgapitiya, Kurunegala, Sri Lanka

Sorting Solutions Redefined.

TS SERIES

INDIA'S NO 1BRAND IN COLORSORTING TECHNOLOGY

India's No 1 Brand in Color Sorting Technology

Page 2: INDIA'S NO 1 BRAND IN COLOR SORTING India's No 1 Brand in ...28).pdf · ORANGE Sorting Machines (India) Private Limited. No 178, Dambulla Road, Yakgapitiya, Kurunegala, Sri Lanka

Stalk removal While picking leaf and bud due to non standard

some of the stalk also picked, this stalks reduces the Tea quality.

The color of the stalk is different from color of leaf, by using this

difference "DSX8 will remove stalk without leaf wastage.

Bloom Processed tea will be having bloom on it surface [glossy

effect] when tea hits over another [or] in Foreign particles [or]

Foreign body will make tea to lose the bloom.

Tea Breakage Tea leaf is an very light and fragile material, the

leaf tends to break if it is handled at higher speed and force, we

are maintaining sophisticated slow moving feeding conveyor

geared elevator, distribution vibrators and delivery conveyors

to avoid leaf breaks.

Special Features Multi stage

Self Intelligent Settings / Real-time Online Service for Software

upgrade, data exchange, Diagnostics, technical support / Image

Capturing Technology / Silver Tip, Golden Tip retaining Option /

Reverse Mode Action / Grading Option Precise defect removal

of yellow stalk / Brown Stalk / Black Stalk.

TEA SORTER TS SERIES Technical Brochure

Green Tea, Orthodex Tea, Black Tea

Recognized In-House Research

& Development unit by

Department of Scientific & Industrial Research,

New Delhi ISO 9001: 2008 Cert. No.: 774651

045

SORTING SOLUTIONS RE DEFINED

Page 3: INDIA'S NO 1 BRAND IN COLOR SORTING India's No 1 Brand in ...28).pdf · ORANGE Sorting Machines (India) Private Limited. No 178, Dambulla Road, Yakgapitiya, Kurunegala, Sri Lanka

TEA SORTER TS SERIES Technical Brochure

Technical Features

Technologyl High sensitivity, High resolution, High speed camera with 4096 pixels and built in Binning option.

l Camera with 20,000 scans per second, Image processor gets 4,09,60,000 pockets of pixel data in one second .

l High speed Ejectors with response time of 1 milli second are used .

l American FPGAs with 50 million gates fabricated using 28 nano meter advanced technology.

l PCBs are Gold Coated for very high quality and enhanced life.

TMl MatriXLED with controlled wavelength are used for

excellent uniform visibility.

l German make LAPP cables are used for long life.

Quad Level Sorting Technology With the all new Tea Sort TS Series color sorters you can now set different levels to sort precise spot defect, color defect and chalky. Tea Sort TS Series is equipped with Defect Grouping by Dark and Light sorting technology. It can group the defects at two levels as color defect & spot defect and at each group it can sort dark and light defect thus giving you the benefits of 4 levels of sorting for your input commodity.

Software  The Intelligent Edge Detection and outline Mapping technology find shape, Spot Detect and Size of Defect.

Performance Purity with proportional Tonnage and Good rejection ratio are key performance indicators of your BRAND and BUSINESS.

Image processing with DSP makes Tea Sort TS Series to give best performance to cost ratio. Images are being supported by 99.9% identical high performance LEDs.

Reliability FPGAs integrate number of Silicon components with

ultra high density and increase the reliability. The FPGAs used

in our sorters were earlier were used in Space Science for

better reliability.

Intelligent G-defect system-Intelligent Group Defect Control

System. Individual sensitivity adjustments for specific defects, like

Spot, Low Color, High Color. Ultimate detection of all known defects.

The performance factors are kept consistent over period. TMAutOHue maintain the operator set quality same as in a whole

batch .

Longevity Life of sorters are mainly decided by life of ejectors. Optimisation of number of cycles is achieved with intelligent Ejector Control Software.

Easy operation selection makes user to set the TMOptiTunerequired quality in a short time for any new Batch. Auto Background setting allows less time to get optimum performance. It has 64 Pre set Programs which user can select at flick of a button to get required performance.

Easy serviceability OMM 2.0(Online support) - Advanced total care of remote support allows user to access the important parameters with in limit and early warning for any abnormal conditions. Diagnostic alarming helps us to do preventive maintenance .

Running cost ROI Intelligent defect detection and Ejection control system makes sorter to consume appreciably Lowest Air. In turn it reduces the powers consumption of sorting system.

Dust Control Suction blower with adequate negative pressure incorporated in Tea Sort TS Series. It keeps inspection area clean and enhances performance and reliability (Optional).

Technical Specifications

Page 4: INDIA'S NO 1 BRAND IN COLOR SORTING India's No 1 Brand in ...28).pdf · ORANGE Sorting Machines (India) Private Limited. No 178, Dambulla Road, Yakgapitiya, Kurunegala, Sri Lanka

OS

M/S

NM

/CT

G 0

02

/01

/02

Raipur

Sambalpur

Shajah anpurJodhpur

Hyderabad

Guntur

Sasaram

Patna

Gondia

Jabalpur

Ghorakpur

Sangarur

Jaipur

Salem

Bardhaman

Rajkot

GlobalPresence

DEALERS NETWORK

Our Dealersin India &Sri Lanka

Service Centers Across India

SALES AND SERVICE NETWORKALL OVER INDIA

Head Office

BranchOffice

Our Service Centers

Our Asia Pacific

Presence

Redhills 95009 78920

Kanchipuram 95009 78918

Arni 95009 78919

Tindivanam 95009 78929

Kallakurichi 95009 78915

Kangeyam 95009 78928

Salem 73977 45037

Trichy 95009 78917

Madurai 94432 59197

Tirunelveli 95009 78914

Kalady 99950 32867, 99950 32782

Mandya 73977 68535

Davanagere 81700 54370

Gangavati 73977 76759

Nellore 78937 82340

Kodad 73977 68537

Gondia 73977 68527

Nashik 73977 76758

Jabalpur 73977 68540

Bavla 73977 68528

Rajkot 73977 68528

Raipur 73977 68530

Burdwan 7397768538, 8170054368,

80160 98310, 8016098311

Siliguri 80160 98313

Bargarh 73977 68534,73977 68536

73977 68539, 99370 62016

Cuttack 99370 62561

Sasaram 73977 68542

Chakulia 73977 68531

Jaipur 73977 68533

Shajahanpur 87563 38291, 87563 32893

Gorakhpur 87563 32890

Kaithal 73589 62333, 73589 64333

Sangrur 84270 09225

Phagwara 84270 07225

SOUTH CENTRAL EAST NORTH

Head Office :

SF No. 90/3, Aadhavan Industrial Estate,

Atthipalayam Road, Chinnavedampatti,

Coimbatore - 641 049.

Tamil Nadu, INDIA. Fax : +91 422 4528899

East Branch Office :

1st Floor, City Tower, G.T. Road,

BURDWAN, West Bengal - 713 101, INDIA.

Phone : +91 342 2665558/59

Mobile : +91 93333 72606

Phone : +91 422 4528888 e-mail : [email protected] web : www.orangesorter.com

North Branch Office :

Near New Grain Market, 120 KM Stone,

G.T.Road, N.H.1, Karnal - 132 001,

Haryana

Mobile : +91 73977 45030

ORANGE Sorting Machines (India) Private Limited.

No 178, Dambulla Road, Yakgapitiya, Kurunegala, Sri Lanka.

ORANGE Sorting Machines Lanka (Private) Limited.

TO BRING A SMILE ON OUR

EVERY CUSTOMER’S FACE