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Future of Construction: Intelligent Compaction By Dr. George K. Chang, PE Director of Research, Transtec Group

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Page 1: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Future of Construction:Intelligent Compaction

ByDr. George K. Chang, PE

Director of Research, Transtec Group

Page 2: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Outlines

• Intelligent Compaction (IC) • Veta for Data Management• US National Implementation• Benefits of Using IC• Future Development and Further Information

Page 3: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Intelligent Compaction

Page 4: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

OEM IC Systems

Page 5: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Example IC Retrofit System

GX-60

GPS Antenna

Infrared Temperature

Sensor

MCi-3 and Satel Radio

AccelerometerCourtesy of Topcon/RDO

Page 6: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

控制系统 参数/指标

?

Control System ICMV

AccelerometerRoller Drum

Compacted Materials

Compaction &reaction force

correlation withmaterials modulus & density

Intelligent Compaction Measurement Values (ICMV)

Page 7: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Speed

FrequencyAmplitude

Vibration

Eccentric forces

ICMV

TemperatureMix proportioning

Soils type and Moisture Content

Support Condition

Page 8: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Various ICMVs

Page 9: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Asphalt Density vs ICMV (Stiffness)

Page 10: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

GPS Validation AASHTO PP81 Diff < 6 in.

Page 11: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Temperature sensor validationAASHTO PP81 Diff < 5°F

Page 12: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Example IC Color-Coded Displays

Roller Passes Asphalt Temperature ICMV

Page 13: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Spot Tests and GPS Data

Page 14: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Daily Production Boundary

Page 15: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Alignment File – KMZ, LandXML

Courtesy of MnDOT

Page 16: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Veta for Data Management

Page 17: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Standard ICDM Software - Veta

17

Page 18: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

IC/PMTP data

Spot test data

Data Export

Vendor’s cloud Server

ManualUSB

Manual

Automatic

USB, email, etc.

Page 19: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Vendor’s cloud Server

AutomaticWireless

Transmission

Manually “Push”

userlog-in for access

Project and Machines IDssetup

Ungriddedor gridded data files

Storage time

IC/PMTP data

Page 20: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Veta IC Analysis

20

Page 21: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

IC Data Analysis

Page 22: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Veta Analysis – Coverage of Target Passes

Page 23: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Target ICMV from Trial Section Data

ICM

V

Target ICMV

Target % Gmm

% Gmm

PassingR > 0.7

OrR2 > 0.5

Page 24: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Target ICMV for QC

Optimal pass

Target ICMV

∆ICMV<5%

Page 25: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Veta Analysis – Coverage of Target ICMV

Page 26: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

National Implementation

Page 27: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

A BRIEF HISTORY OF IC IN US

2004 2006 2008 2010 2012 2014 2016 2018 2020

FHWA IC Road Map FHWA

IC Spec

AASHTO IC Spec

NOVA Award

HfL IC Study

TPF-5(128) study

EDC IC Support

IC & Asphalt Density Study

TPF-5(334) study

NCHRP21-09Study

NCHRP24-45Study

IC Retrofit Study

IC Retrofit Study

????

Page 28: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

FHWA Tech Brief

Page 29: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

US National IC Guide Specs

AASHTO PP 81-17 & Data Spec.FHWA Soils/Asphalt IC

Page 30: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

US DOT IC Specs

CA

AZ

CO

NM

TX

OK AR

LA

MO KY

AL GA

FL

VA

OH

MI

VTAK

VI

MT

NV

Guam

MEWA

OR

UTKS

IDWY

ND

SD

MN

NE

WI

IAIL IN

MS

TN

SC

NC

WV

PA

NY

CTNJDEMD

PR

HI

NHMARI

Asphalt Soils

Asphalt + Soils

DC

No

Page 31: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

US Dot IC projects

Limited survey 2017

Page 32: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

MnDOT IC Implementation plan

2014(10%)

2015(10-15%)

2016 (40-50%)

2017 (50-75%)

2018(100%)

% of MnDOT Projects meeting project selection requirements.

Page 33: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Benefits of Using IC

Page 34: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)
Page 35: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)
Page 36: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

15 ftJoint spacing

Centerline

HMA OverlayLift 1

Identify Underlying JointsPCC Joints CMV

Courtesy of MNDOT

Page 37: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Improved Rolling Pattern

After the Blind Test

TPF IC Study – IN Site

Page 38: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Courtesy of MNDOT

Improved Consistency

Improved Roller CoverageFirst Time Use of IC

Page 39: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Identify Causes of Failed Density

Turn off VibToo Early

ConsistentVib Thru Out

Courtesy of MnDOT

Failed

Passed

Page 40: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Future Development &Further Information

Page 41: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Level 1

ICMV Road Map

Level 2Level 3

Level 4Level 5

Advancements of ICMV

Page 42: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Artificial Intelligence

Continuous Compaction Control

AdvancedIntelligent

Compaction TechnologyAutonomous Roller

True Intelligent IC

Page 43: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

TPF-5(334) ICDM-Veta Pooled Fund Study

Page 44: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Connected Sites

Courtesy of Trimble

Page 45: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

IntelligentCompaction.com

Page 46: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

IICTG.org

International Intelligent Construction Technologies Group

Page 47: Future of Construction: Intelligent Compaction · Intelligent Compaction By Dr. George K. Chang, PE. Director of Research, Transtec Group. Outlines • Intelligent Compaction (IC)

Thank You!

Dr. George K. Chang, PEDirector of Research, Transtec Group

[email protected]

IntelligentCompaction.ComIntelligentConstruction.Com

IICTG.Org