essex manufacturing, inc.essexmfg.com/acrobat files/instructions/3000ws_install.pdf · 2008. 3....

2
Hinged “Snap-On” Windshield Installation Instructions for the 3000WS Assembly: 1. Remove the protective coating form the plastic panels. Use a razor to score the paper along the edges of the PVC plastic extrusions. As- semble the 4 extrusion sleeves on the sides for the grab handle. The loops extend from the bottom of the lower panel. Attach the bulb gasket to the contoured edge. 2. Remove the white liner to expose the adhesive on the Velcro in the sleeves. When you install them, the wool side will adhere to the roll cage and help to keep the windshield in place. 3. Unfold the hinge and locate the panel on the frame and snap the sleeves into place along the roll cage. Start at the bottom and work up- wards. A flat screwdriver may be helpful to guide the sleeves over the frame tubing. Snap the lower panel down to engage the gasket against the hood. Notes: USE THE LOOPS AT THE BOTTOM CORNERS TO LIFT THE HANGED PANEL; THIS WILL AVOID DAMAGE TO THE SLEEVES. The windshield is made of a durable clear acrylic. It has a hard surface but will scratch. We recommend coating it with a plastic sealant for scratch protection. We sell “Brillianize” (see reverse side) in spray bottles. Follow the en- closed manufacturer’s cleaning procedures to minimize abrasion. Do not use Ammonia based cleaners. The windshield can be trailered in a forward position. It can withstand normal (legal) speeds, but should be removed for ex- cessive speed or headwind situations. On some models (i.e. the diesel Mule), it may be neces- sary to trim part of a plastic sleeve to allow for proper mounting. Two passenger side sleeves are included. One fits the regular 3000/10 Mule, and the other fits the Trans Mule. Plastic Sleeves

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Page 1: Essex Manufacturing, Inc.essexmfg.com/Acrobat Files/instructions/3000WS_Install.pdf · 2008. 3. 20. · Created Date: 3/20/2008 7:38:19 PM

Hinged “Snap-On” Windshield Installation Instructions for the 3000WS

Assembly:

1. Remove the protective coating form the plastic panels. Use a razor to score the paper along the edges of the PVC plastic extrusions. As-semble the 4 extrusion sleeves on the sides for the grab handle. The loops extend from the bottom of the lower panel. Attach the bulb gasket to the contoured edge.

2. Remove the white liner to expose the adhesive on the Velcro in the sleeves. When you install them, the wool side will adhere to the roll cage and help to keep the windshield in place.

3. Unfold the hinge and locate the panel on the frame and snap the sleeves into place along the roll cage. Start at the bottom and work up-wards. A flat screwdriver may be helpful to guide the sleeves over the frame tubing. Snap the lower panel down to engage the gasket against the hood.

Notes: USE THE LOOPS AT THE BOTTOM CORNERS TO LIFT THE HANGED PANEL; THIS WILL AVOID DAMAGE TO THE SLEEVES. The windshield is made of a durable clear acrylic. It has a hard surface but will scratch. We recommend coating it with a plastic sealant for scratch protection. We sell “Brillianize” (see reverse side) in spray bottles. Follow the en-closed manufacturer’s cleaning procedures to minimize abrasion. Do not use Ammonia based cleaners. The windshield can be trailered in a forward position. It can withstand normal (legal) speeds, but should be removed for ex-cessive speed or headwind situations. On some models (i.e. the diesel Mule), it may be neces-sary to trim part of a plastic sleeve to allow for proper mounting.

Two passenger side sleeves are included. One fits the regular 3000/10 Mule, and the other fits the Trans Mule.

Plastic Sleeves

Page 2: Essex Manufacturing, Inc.essexmfg.com/Acrobat Files/instructions/3000WS_Install.pdf · 2008. 3. 20. · Created Date: 3/20/2008 7:38:19 PM

Protect and add life to your Essex Plastic Windshield with

Brillianize!

Brillianize is a one-step plastic cleaner and pol-ish, and is great for Acrylic, Plexiglas, Carbon Fiber, Lucite, Polycarbonate, Lexan, Mylar win-dow film, and all hard shiny surfaces.

Use it to protect and maintain your new Essex Plastic Windshield against scratching, or to re-vitalize a well used one. Brillianize successfully guards against scratching, fingerprints, and dust.

Other Great Products from

Essex Manufacturing, Inc

With Essex SureFoot Tires you’re in for a whole new ride!

Enhance the off-road capability of the ATV or Uility Quad with the strength and long-wear durability of our Tires.

“I got the lift kit and tires on my Mule and am very satisfied with your product. I am abso-lutely amazed at the difference in the machine. I mentioned to you how disappointed I was with the 2wd Mule. Any kind of mud or wet uphills and I would stick it right now. You said that 4wd wasn’t really necessary but I thought per-haps that was just a bit of salesmanship. Went out yesterday for the first time after the kit was on just to see. We have had a bit of rain lately and it is pretty muddy. Went to the place where I usually get stuck the easiest and went thru without a problem. Then spent the next hour looking for the steepest. muddiest stuff I have and I never could get stuck. On the really steep stuff I used the diff lock and I never even broke thru the grass. Went places that I would never try my 4wd tractor even when it is dry. I am very, very pleased with the result. Totally differ-ent machine. My kids say it looks cool too. Thanks again for your product. I really like what it has done to the Mule. ” - Bob Gregor, Bellingham, WA

Testmonial

Today's large ATV’s and Utility Vehicles require tires that carry more load and resist punctures bet-ter. Typical ATV tires are low pressure balloon tires with soft sidewalls for comfortable riding. On larger vehicles they need to be overinflated, aren't stable on side hills, and are more vulnerable to puncture with heavy weight loads. We have designed tires especially for these in-creased loads. With Reinforced Sidewall Stability and Kevlar-Belted Run-Flat Puncture Protec-tion....Essex's "Surefoot" brand is made specifically for today’s heavily laden UTV’s, Side by Sides, and 500+cc ATV's - to Take you where you want to go; and Bring you Back...