energy management by food&beverage industry

NESTLE PAKISTAN

ENERGY SAVING PROJECTS

Nestle Pakistan Ltd. 2

CONTEXT AND OVERVIEW

Energy Saving Projects are very much in line with the Nestlé Corporate Energy Policy Nestlé gives high priority to energy conservation and saving initiativesPakistan is no exception and below projects as per Nestlé policies and values Projects undertaken in Pakistan were in Collaboration with Avanceon

Nestlé Sheikhupura Factory iWater ProjectNestlé Kabirwala Factory iWater ProjectNestlé Kabirwala Factory iBoiler Project


Nestlé Corporate Energy Policy

Preserve resources and conserve Energy

Manufacturing Operations – to be sustainable through minimum impact on environment.

Efficient Energy User – best in class for Food manufacturers

Energy reduction initiatives at Site level.

Continuous improvement in energy consumption

Employee awareness on Energy Conservation


Initiatives undertaken in Nestle Pakistan

Successful Projects in Pakistan in Collaboration with

Avanceon

Nestlé Sheikhupura Factory iWater Project

• Nestlé Kabirwala Factory iWater Project

• Nestlé Kabirwala Factory iBoiler Project


Nestlé Sheikhupura Factory: iWater Project

Supply and demand based management for the utility water system

Applications:Chilled Water System, Cooling Water System, Boiler Feed Water System, Spray Tower Exhaust air System , Raw water System

Results:

Total Investment 14.2 M PKR

Savings per Year : 5.2 M PKR

Actual Payback period: 2.67 Years

KWh reduction: 128 KWh


Nestlé Sheikhupura Factory: iWater Project

Project Architecture


SUCCESSFULL PROJECTS

Nestlé Kabirwala Factory iWater Project

• Nestlé Kabirwala Factory iBoiler Project

• Nestlé Sheikhupura Factory iBoiler Project



Applications: Chilled Water System, Cooling Water System, Boiler Feed Water System, Ice Water System, Drinking Water System

Results: Total Investment: 18.94 M PKR Savings per year: 10.9 M PKR Actual Payback

period: 1.73 Years

KWh reduction: 182 KWh

Additional Benefits: Better Demand and Supply

management Uniform operations Reduced carbon footprint


Saving Results iWater KBF



Advantages: More efficient control of the selected applications

Since there is a data acquisition system in iWater, now we have a minute level historical trend of each application, which also helps us in trouble shooting and planning the maintenance.

Very much operator friendly operation

Utility health check

Future improvement, by further fine tuning the set points, which may result in additional savings



Device Net



SUCCESSFULL PROJECTS

Nestlé Kabirwala Factory iBoiler Project

• Nestlé Sheikhupura Factory iWater Project

• Nestlé Kabirwala Factory iWater Project



Optimized load allocation on boilers through IBoiler master control system

Results: Total Investment: Nil Energy savings per year: 22.56 M PKR Gas Consumption reduction: 4292 Nm3/day

for 3 Boilers Monthly project payments out of expense

budget

Additional Benefits:Optimized boiler operationExact cost of steam at different

operating loadsUnlimited historical trending of selected

boiler parameters helping to plan the boilers maintenance & trouble shooting

Authenticated overview of Boilers performance over a period of time


Saving Results iBoiler


Nestlé Future Projects in Energy Saving

Nestle and Avanceon to continue evaluate the potential available at Nestle Pakistan in the factories

Teams are working on an energy dashboard project for energy and balance of Fuel, electricity, water and compressed air in Nestle

Kabirwala Factory.

Nestle is keen to continue the energy partnership with Avanceon and to replicate successful protects in other countries

as well as to engage in new, additional projects in Pakistan and elsewhere.


Thank you

energy management by food&beverage industry

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