food and beverage industry

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FOOD AND BEVERAGE INDUSTRY

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The manufacture and processing of agro-food products often requires the use of advanced automation technologies. ASCO Numatics components contribute to the automation, optimisation and reliability of your processes from the raw material stage right through to packing and despatch. ASCO Numatics is, a world leader in solenoid and pressure operated valves, and a major player in the world of pneumatic components. They, offer a range of standard and specialised products to suit your application.

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Page 1: Food and Beverage industry

FOOD anD beverage InDUSTrY

Page 2: Food and Beverage industry

FOOD anD beverage InDUSTrY

The manufacture and processing of agro-food products often requires the use of advanced automation technologies. ASCO Numatics components contribute to the automation, optimisation and reliability of your processes from the raw material stage right through to packing and despatch. ASCO Numatics is, a world leader in solenoid and pressure operated valves, and a major player in the world of pneumatic components. They, offer a range of standard and specialised products to suit your application

2

A RELIABLE PARTNER FOR YOUR PROJECTS: ASCO Numatics is part of the EMERSON group of companies which comprises more than 100 global names. Names such as Branson, Control Techniques, Leroy-Somer, Fisher, Rosemount etc. Emerson employs more than 140 000 staff world-wide with sales in excess of 19 billion Euros.

Our multi-industry skills, locally based teams and our guarantee of long-term service and support. Are invaluable during the development of your projects.

FISH INDUSTRY

OUR MULTI-INDUSTRY SKILLS

Page 3: Food and Beverage industry

3

MEAT INDUSTRY

FRUIT AND VEGETABLE INDUSTRY

BEVERAGE INDUSTRY

READY MEALS

INDUSTRY

Page 4: Food and Beverage industry

FOOD anD beverage

4

MILK DAIRY INDUSTRY

OILS AND FATS INDUSTRY

ANIMAL FEED PRODUCTION

Page 5: Food and Beverage industry

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Biofuels from corn and soya.

WORKING WITH GRAIN AND STARCH

PRODUCTS

OTHER FOOD

INDUSTRIES

DEVELOPMENT OF

NON-FOODS

OUR MULTI-INDUSTRY SKILLS

Page 6: Food and Beverage industry

PrOCeSSIng InDUSTrY

ASCO Numatics have two major solution for the piloting of process valves and actuators:• direct piloting of process valves with a complete range of stainless

steel solenoid valves and pilot spool valves• remote piloting using pneumatic valve islands either conventio-

nally wired, or connected to a fieldbus system. Additional input/output modules available for connecting position detectors or for piloting solenoid valves.

The best combination of these two options will be used, dependant on your environmental requirements and to ensure reliable and solid piloting.

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REMOTE PILOTING WITH VALVE

ISLANDS

Valve islands3/2 or 2x3/2

5/2, 5/3

0,75 W to 2,5 W

• Pneumatic cylinders, solenoid valves, solenoid air operated spool valves, pressure operated valves …

DIRECT PILOTING

Page 7: Food and Beverage industry

MILK DAIRIESCHEESE DAIRIESMANUFACTURE OF •SOFTDRINKS •SOUPS,WINES…FRUIT AND VEGETABLE CANNERIESREADY MEALS INDUSTRY

A : Sterilization Pressure operated valves on steam, iced water, air lines …: Canneries

B : Pasteurisation, evaporation, CIP, micro-filtration Pilot process valves: Milk industry

C : Air, nitrogen, CO2 injection Pressure operated valves, DIN connection: Drinks industry

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A b

d e f

C

D : Agro-food process Pilot solenoid valves mounted on process valves: Drinks industry

E : Pilot cabinet Valve islands for process valves piloting: Milk industry

F : Pilot cabinet Vacuum line for thermo-forming supply: Ready meals industry

Page 8: Food and Beverage industry

MaTerIaLS FOr CLean In PLaCe aPPLICaTIOnS

Anti-bacterial products and corrosive fluids are often used for cleaning, to eliminate the risk of food contamination following contact with the machinery.Frequent cleaning of the machines and equipment requires the use of products constructed from materials that will withstand these corrosive agents.

ASCO Numatics has a wide range of pneumatic components, valves and solenoid valves that are ideally suited to the harshest of environments.• Humid and corrosive environments• Extreme room temperatures

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1. ISOCLAIR round cylinders - 2. Pressure operated valves series 290 - 3. Stainless steel filter regulator - 4. Process valves PN40 series 298-398 5. Solenoid valves series 272 - 6. Coaxial valves series 287/387 - 7. Anti-corrosive cylinders SG. - 8. Stainless steel anti-corrosive cylinders CIX.

2.

4.

8.3.

1.

5.

6.

7.

Page 9: Food and Beverage industry

ABATTOIRSMILK/CHEESEDIARIES,FRUIT AND VEGETABLE CANNERIESFISH CANNERIESSALTINGREADYMEALPLANTS

A : Fish fillet preparation unit B : Stainless steel tipper control on

defrosting lineC : Salmon packing lineD : Elevated platforms in abattoirsE : Scarification bread ramp in industrial

bakersF : Stainless steel special machine: meat

industry

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b C

e f

A

d

Page 10: Food and Beverage industry

PaCKIng anD FOOD PreParaTIOn InDUSTrIeS

Thermoforming, packing, stacking, palletizing and storage of food products are increasingly being handled by automated and robotised processes.

ASCO Numatics pneumatic control components are ideally suited to all linear and rotating, mechani-cal movements…, and ensure high production levels and repeatability with the greatest degree of reliability.• Production levels, precision and repeatabilityEx: proportional valves for automated and mechani-cally controlled-components

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1. Air service equipment MOD112 - 2. Proportional valve SENTRONICD 3. Pilot operated tapped spool valves 551 552 553 series, with connector M12 - 4. High performance spool valve 5. ISOCLAIR round cylinder - 6. Rodless cylinder 448 series - 7. Guided cylinders CGT - 8. PES cylinder with guiding unit 9. Pneumatic valve island series 2000 - 10. DELTA water separator

1.

2.

9.10.6.

3.

7.

8.

5.

4.

Page 11: Food and Beverage industry

CHEESEDAIRIES,BUTTERPRODUCERSICE-CREAMPRODUCTIONFRUIT AND VEGETABLE CANNERIESSALTINGFRUITJUICEPRODUCTIONREADYMEALPLANTSFISH CANNERIESAUCTIONSBOVINEANDSWINEABATTOIRS

A : Palletizing of tomato crates B and F : Fruit and vegetable packaging

line C : Manual interlocking machine

on order preparation lineD and E : Packaging: packing machine

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b C

e f

A

d

Page 12: Food and Beverage industry

DIFFICULT envIrOnMenTS anIMaL FeeD InDUSTrY, CereaLS, STarCH PrODUCTS

Dusty conditions that exist when processing cereals, animal fodder and powdered milk, require the use of specific materials for handling, storage and drying applications.ASCO Numatics designs, manufactures and distributes a complete range of products dedicated to these environments, as well as those for use in hazardous areas: explosive atmospheres in accordance with directive ATEX 94/9/CE.

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1. Air service equipment MOD112 - 2. DELTA water separator - 3. Direct pilot solenoid valves - 4. Accessories: Metal air mufflers 5. Threaded spool valves series 551 - 6. PES cylinders fitted with solenoid spool valves - 7. Pressure operated valves series 290 8. - 9. Solenoid valves and solenoid spool valves for hazardous areas

3.

4.

1.

5.

8.9.7.2.

6.

G : Gas D : Dust

• Reliability - Harshness of the environment Ex: solenoid spool valves featuring a “lapped spool and sleeve” technology, 200 million cycles

Page 13: Food and Beverage industry

ANIMAL FEED FACTORIESPOWDEREDMILKFLOORSSUGAR REFINERYFLOUR MILLSPORTCONTAINERSSTORAGE BINSGRAIN DRIERS

A : Pendular spreader B : Coating process C and E : Conveyor valves D : Silo trap door

13

b

d e

A

C

Page 14: Food and Beverage industry

FarMIng

Hatchery, and other equipment used in farm-buildings have been automated to a significant extent over the last few years.The control and management of ventilation, heating, humidity and water supply contribute to the well-being of the animals.

ASCO Numatics meets the demands of these environ-ments by offering a range of pneumatic components, valves and solenoid valves to fulfil all the fluid control requirements on these automatic installations.

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1. Air service equipment and water separator - 2. Pneumatic PES cylinders - 3. Tapped solenoid air operated spool valves series 520 4. Direct or pilot operated solenoid valves series 256-356, 238 - 5. Pressure operated valves series 290

1.

2.

5.

4.4.

3.

Page 15: Food and Beverage industry

EQUIPMENTFORTHEFOLLOWINGBUILDINGS •PIGREARING, •POULTRYREARINGEQUIPMENT •FORTREATMENTROOMS •FORHATCHERIES

A : Ventilation and humidifying of farm buildings

B : Pneumatic equipment for animal housing doors in treatment rooms

C : Food supply devices for pig farm buildings

D : Piloting of ventilation devicesE : Food distribution boxes

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b C

e

A

d

Page 16: Food and Beverage industry

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