industry brochure - food & beverage

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Food & Beverage Industry

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Page 1: Industry Brochure - Food & Beverage

Food &Beverage

Industry

Page 2: Industry Brochure - Food & Beverage

1

The Industry’s Most Preferred

Now more than ever, it’s essential that your food and beverage operations

run smoothly and efficiently. It’s imperative that all the products you

specify: electric motors, mechanical power transmission and adjustable

speed drives perform reliably-at maximum efficiency-around the clock.

Baldor Electric is your one dependable source for a complete line of

solutions to improve your operation by:

• Reducingenergyconsumption

• Increasingequipmentuptime

• Eliminatingwastefulmaintenance

• Reducingonsiteinventory

Baldor provides total power transmission product solutions. We offer a full

lineoffieldproven,energyefficientBaldor•Reliance® motors designed

specifically for the food and beverage industry, including standard painted,

paint-free and stainless steel washdown duty motors. Combined with

Baldor washdown duty V*S drives, Baldor provides more solutions than any

other. Our Dodge® gearing, bearings and couplings provide excellent

operation in both wet and dry applications, as well as our Maska® sheaves

and bushings. With our in-depth understanding of your food and beverage

processing needs, Baldor products provide the total value customers

demand and deserve.

Page 3: Industry Brochure - Food & Beverage

Q = Quality S = ServiceC = Cost T = Time

P = Perceived

The Value Formula illustrates the importance ofQuality, Service, Cost and Time

in shaping our customers’ perception of Value.

Process Products

Super-E®

StainlessSuper-EMotors

StainlessServo Motors

EZ-KleenTigear-2

Variable Speed Drives Quantis Bearings Generators

Conveying x x x x x x

Batching x x x x x x

Blending/Mixing x x x x x x

Converting x x x x x x x

Handling x x x x x

Packaging x x x x x x x x

Page 4: Industry Brochure - Food & Beverage

Typical Food and Beverage OPERATION

DIGESTING

Unit Handling• • • • • •

EnvironmentVery Wet Wet DryMeat/Poultry Dairy Fruit/Vegetable Ready to eat/frozen Beverage Confectionery Baking cereal/snacks grain/soy sugar/spices

Material HandlingMoving liquids or solids from station-to-station through a pump or conveyor for processing.

ConvertingConverting the raw recipe into finished food for packaging by blanching, baking/cooking, chilling, emulsifying, freezing, frying, homogenizing, peeling, pasteurizing and washing.

2

Map Legend

Motors

Gearing

Bearings

PT Components

Drives

Generators

Conveying• • • • • •

Cooking/Baking• • • • • •

Drying/Chilling• • • • • •

Page 5: Industry Brochure - Food & Beverage

Pumping• • •

EnvironmentVery Wet Wet DryMeat/Poultry Dairy Fruit/Vegetable Ready to eat/frozen Beverage Confectionery Baking cereal/snacks grain/soy sugar/spices

Batch ProcessingPreparing the raw ingredients by grinding, mixing, washing, peeling, extruding or blending.

PackagingMachines that fill, carton, bag, case pack, palletize and shrink wrap for shipment.

3

Mixing/Blending• • • • •

Storage

Palletizing• • • • • •

Packaging• • • • • •

Batching• • • • •

Page 6: Industry Brochure - Food & Beverage

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Food and Beverage Solutions from BALDOR

SSE Stainless Super-E Washdown Motor• ½to10hp(0.37to7.5kW)• 56Cthru215TCFrames• 3600and1800rpm• Threephase,208-230/460volt,60Hz,1.15s.f.• C-facewithbaseandnobase• PremiumEfficientmeetsthenew2010EISArequirements• Allstainlesssteelhousing,withweldedconduitbox• Encapsulatedwindingandconduitbox,preventsany

moisturefromreachingthewinding• Patentedexternalshaftandsealsystem• 3yearwarranty

SSE Stainless Super-E Washdown Motor

Standard-E and Super-E Stainless Washdown Motors• ½to20hp(0.37to15kW)• 56Cthru256TCFrames• 3600and1800rpm• Threephase,208-230/460volt,60Hz,1.15s.f.• C-facewithbaseandnobase• Super-E,premiumefficientmodelsmeet2010EISArequirements• Allexternalsurfacesarestainlesssteel• Fourcondensatedrainsineachendplate• LipsealsonDEandODEend• 3yearwarrantyonSuper-Emodels

Paint Free Washdown Duty• ½to10hp(0.37to7.5kW)• 56Cthru215TCFrames• 1800rpm• Threephase,208-230/460volt,60Hz,1.15s.f.• C-facewithbaseandnobase• Super-E,premiumefficientmodelsmeet2010EISArequirements• Stainlesssteelframe,base,shaft,andhardware• Tropicalizedinsulationsystemwithmoistureresistant ISRmagnetwire• NoncontactinglabyrinthsealonDE,contactinglipsealonODE• Invertercapablemodelsavailable• 3yearwarrantyonSuper-Emodels

Paint Free Washdown Duty• ½ to 10 hp (0.37 to 7.5 kW)

Inverter and Vector, Washdown Duty Motors• ½to10hp(0.37to7.5kW)• 56Cto254TCFrames• WashdownandStainlessWashdowndesigns• 1800baserpm,6000maxrpm• 230/460Volts,1.0s.f.• Tropicalized,moistureresistant,ClassHinsulationsystem• C-facewithbaseandnobase• 1000:1constanttorquespeedrange• MeetstherequirementsofNEMAMG1Part31.4.4.2• Vectormotorincludes1024PPR,HS25encoderwithMS

connector• ProvisiontomountoptionalHS25encoderprovidedon

Invertermotors

Page 7: Industry Brochure - Food & Beverage

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Super-E Brake Motors• ½to3hp(0.37to2.2kW)• 56thru286TFrames• StandardandWashdowndesigns• 1800rpm• Threephase,208-230/460V,230/460V,60Hz,1.15s.f.• Footmounted,C-facewithbase• Super-Epremiumefficientmeeting2010EISArequirements• Super-EInverterReadydesignmeetstherequirementofNEMA

MG1Part31.4.4.2forVFDuse• Brakeleadsavailableforseparateconnectionwhenusedwith

adjustable speed drive• NEMAstandardBAdimensions

Washdown Duty Motors• ½to20hp(0.37to15kW)• 56Cthru256TCFrames• 3600,1800,and1200rpm• Singlephase,115/260volt,60Hz,1.15s.f.• Threephase,208-230/460or575volt,60Hz,1.15s.f.• Footmounted,C-facewithbaseandnobaseavailable• Super-E,premiumefficientmodelsmeet2010EISArequirements• Stainlesshardware,moisturesealantofboltheadsandbetween

frameandendplates• Tropicalizedinsulationsystem• Super-EmodelsmeettherequirementsofNEMAMG1Part

31.4.4.2forVFDuseandareconsideredInverterReady• DoublesealedballbearingswithVringslinger• Electrostaticallyappliedepoxyfinishoverautophoreticprimer• 3yearwarrantyonSuper-Emodels

Super-E Premium Efficient• ½-500hp(0.37to372kW)• 56thru5010Frames• 3600,1800and1200rpm• 230/460V,460Vand575V,60Hz,1.15s.f.• Footmounted,C-facewithbaseandnobase• IP54TEFCenclosures• Super-Emodelsmeet2010EISArequirements• Super-EmodelsmeettherequirementsofNEMAMG1Part

31.4.4.2forVFDuseandareconsideredInverterReady• 3yearwarranty

Severe Duty and 841XL• 1to500hpCPandECPSevereDutymotors(0.75to372kW)• 1to250hp841XLthatmeetorexceedIEEE841• 143Tthru449TFrames• 3600,1800and1200and900rpm• 230/460V,460Vand575V,60Hz,1.15s.f.• Footmounted,C-facewithbaseandnobase• Super-Emodelsmeet2010EISArequirements• Super-EmodelsmeettherequirementsofNEMAMG1Part

31.4.4.2forVFDuseandareconsideredInverterReady• Allcastironconstructionincludingframe,endbrackets,conduit

boxandfancover• PositiveLubricationSystem(PLS)channelsgreasedirectlyintothe

bearing track • Inpro/Seal™VBXXBearingIsolatorsonbothendsofmotor

(841XLmotors)• IP56on841XL• IP55onSevereDuty• 3yearwarrantyonSuper-ESevereDuty• 5yearwarrantyon841XLmotors

Page 8: Industry Brochure - Food & Beverage

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Food and Beverage Solutions from BALDOR

Linear Motors• Manydifferentdesigns:IronCore,Cog-free,LinearInduction,

SingleandDualAxisSteppers,DCBrushed,Polynoidand Non-CommutatedLinear“Actuator”,CustomDesigns• Forcesupto3100lbs(13.8kN)• Speedsupto5m/sec,accelerationsupto10Gs• Modulartracksforverylongtravels• Openlooporclosedloopoperation• Kitsandreadytousestagesavailable• LightweightDualAxisStepperplatensthatcanbemounted

upsidedown,allowingmotorto“hang”inmidaironairbearings• Usedinpickandplace,materialhandling,peoplemoving,and

other linear and curved applications

Stainless Steel Servo Motors• 4lb-inthru283lb-incontinuoustorque(0.45thru32N-m)• Identicalspeedsandratingsasstandardservos• IECandNEMAframesavailable(14to37cmsquare)• IP67sealing• Optionalholdingbrake• FDAapprovedallstainlessexterior• BISSC/UL/CSA/CEcertifications• Laseretchednameplate• Resolver,incremental,andabsolutefeedbackavailable

from BALDORfrom BALDOR

Servo Drives• Operateeitherrotaryorlinearbrushlessservomotors• PCorKeypadsetup• 115/230/460Vmodels—continuousto54amps• Fullauto-tuningwizard—currentvelocityandposition• Programmable• DeviceNet,ProfibusDP,CANopen,Ethernet

Baldor V*S Inverter and Vector Drives• 1to250hp(.75to186kW)• 115/230Vsinglephase• 230V,460V,600V3phase• NEMA1orNEMA4X(1-10hp)(0.75to7.5kW)• AdvancedLCDdisplay• Generalpurposesensorlessvector(InverterDrives)• ClosedloopVectorwithencoderfeedback(VectorDrives)

Baldor V*S Inverter and Vector Drives

Page 9: Industry Brochure - Food & Beverage

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VS1MX AC Drive• ½to10hp(.37to7.5kW)• 115Vand230V1phase• 230Vand460V3phase• NEMA12(IP55)or• NEMA4(IP56)• Localdisconnect• BasicParameters• Potentiometer/Switchcontrol

VS1MD AC Drive• ½to30hp(.37to22kW)• 230Vand460V3phase• IP20PanelMountw/NEMA1kit• EasytoProgram• HighPerformanceMicro• BuiltinLEDDisplay• AdvancedCapability• CommunicationOptions

VS1ST AC Drive• ½to15hp(.37to11kW)• 115Vand230V1phase• 230Vand460V3phase• IP20DINRailMount• StarterReplacement• BasicParameters• Easytowireandinstall

VS1SM AC Microdrive• ½to3hp(.37to2.2kW)• 230VSinglephase• IP20PanelMount• InternalEMCfilter• BasicParameters• LEDdisplayandSpeedPot.

Page 10: Industry Brochure - Food & Beverage

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Food and Beverage Solutions from BALDOR

SC Mounted Ball Bearings• BearingType:Ball• HousingType:PillowBlock,TwoandFourBoltFlange,Flange

Bracket,MaterialHandling,Wide,Narrow,andType“G”TakeUp”,Cylindrical,ScrewConveyorHanger

• HousingMaterials:CastIronandStampledSteel(LightDutyOnly)• BoreRange:1/2”to3-1/2”(17mmto85mm)• Mounting:DualSetscrew,65degreesapart• SealOptions:RubberContactSeal,RubbercontactsealandFlinger,

Labyrinth“LoTorque”-ShieldandFlinger.• Endcoversavailableformostsizes• Interchangeablemountingdimensionswithcompetitiveproducts• Anti-RotationPin(SCandSCMonly)• Plusorminus2°staticmisalignment• UnirexN3Grease• Plusorminus2°staticmisalignment• Insertsavailableforreplacementsale• VaryingDutyTypes(inrank)MediumDuty-SCM;NormalDuty-

SC,IntermediateDuty-VSC;LightDuty-SL• HighTemperatureAvailable-upto400degreesFahrenheit

Imperial IP and ISN Bearings• BearingType:Spherical• Housingtype:Pillowblock,flange,takeup.CastIronor

Steel(incertainconfigurations)ISN• BoreRange:1-1/8to7”(30mmto125mm)• Mounting:Imperialadaptersystem• SealOptions:TridenttripleliporLabyrinth• Replaceableinserts• Fieldconvertiblebetweenexpansion&non-expansion

Grip Tight Bearings • ProductName:GripTight“GT”• BearingType:Ball• HousingType:PillowBlock,TwoandFourBoltFlange,Flange

Bracket,MaterialHandling,Wide,Narrow,andType“G”TakeUp”,Cylindrical,ScrewConveyorHanger

• HousingMaterials:CastIron• BoreRange:1/2”to3-1/2”(17mmto85mm)• Mounting:TaperedSleeve,AdapterMounted• SealOptions:RubbercontactsealandFlinger,Labyrinth“LoTorque”

-ShieldandFlinger.• Endcoversavailableformostsizes• Interchangeablemountingdimensionswithcompetitiveproducts• UnirexN3Grease• Plusorminus2°staticmisalignment• Insertsavailableforreplacementsale• VaryingDutyTypes(inrank)MediumDuty-GTM;NormalDuty-GT• ConcentricClampfitontheshaft• PatentedInternalBearingpuller-integraltotheinnerring• HighTemperatureAvailable-upto400degreesFahrenheit

E-Z Kleen Mounted Ball Bearings• ¾”to2”BoreSizesavailable(20mmto50mm)• Corrosionresistantandstandardinserts• Polymerandstainlesshousings• ProguardSealplusFlinger• Threelockingstyles:65°setscrew(SC),concentricclampcollar

(DL)andthinwalladapter(GT)• BEVmodificationavailableforthebeverageindustry• Interchangeablemountingdimensionswithmostcompetitive

products• Anti-rotationdevicepreventsinsertfromspinninginthehousing• Plusorminus2°staticmisalignment• FoodgradeH1greasestandard

Page 11: Industry Brochure - Food & Beverage

9

USAF Bearings• BearingType:Spherical• Housingtype:Pillowblock,split,SAFdimensions• BoreRange:1-7/16”to10-1/2”(40mmto140mm)• Mounting:Sleeve,Nut,Washer• SealOptions:Multiple• Housingsreadyforoillubrication(circulatingorstatic)• SAF-XT(shortlengththroughbore)&SAFS(steelhoused)versions

also available

Sleevoil® Family• ProductName:EZ-KleenSleeveBearing• BearingType:Plain• Housingtype:Pillowblock,Tappedbase,flange,take-up,hanger,• BoreRange:1/2”-2”(17mmto50mm)• Mounting:ShaftCollar• SealOptions:None• FoodGrade• NoLubricationRequired

D-Flex• CouplingType:ElastomericSleeve(Sheer)• hp,Torque,andSpeedRatings:hp–upto2000(1491kW);

Torque–upto47,250in-lb.(5339N-m);Speed–upto9,200rpm

• ShaftAttachment:Finishedbore,QD-bushed;spacerversionavailable

• BoreRange:Upto6”(152mm)• BalancedtoAGMA9standards• Setscrewsplacedat65-degreeangleforbettershaftgrip• Torsionallyflexible• Easilyreplaceablesleeve

Para-Flex G-Series• CouplingType:ElastomericTire(Sheer)• hp,Torque,andSpeedRatings:hp–upto5800(4325kW);

Torque–upto453,000in-lb.(51189N-m);Speed–upto4,500rpm

• ShaftAttachment:Finishedbore,Taper-Lockbushed,Bored-to-Size,Grip-Tightbushed(G-Seriesonly);spacerversionavailable

• BoreRange:Upto11”(280mm)• Highestmisalignmentcapabilityofanycouplingintheindustry

à4-degreesangular,1/8”parallel,and5/16”axial• Superiorshock-loaddampeningandvibrationcontrolbecause

oftorsionallysoftrubbertireelement,especiallycomparedtopolyurethane elastomeric couplings

• 5-yearlimitedwarrantyontheelement• Re-designedG-Seriesflangesofferthepotentialforhigher

torqueandlargerboresizesthandimensionallyequivalentcompetitive couplings

Page 12: Industry Brochure - Food & Beverage

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Food and Beverage Solutions from BALDOR

Ultra Kleen Tigear-2 Right Angle, Worm Gear Speed Reducers• Ratings,100to6800lb-in(11to768N-m)1/4to10hp (0.18to7.5kW)• Size:5casesizescoveringcenterdistancesfrom1.75”to3.00”

(44mmto76mm)• MountingConfigurations:Quilland3-pieceCoupledinput.• Premium316StainlessSteelhousings.• 300seriesStainlessSteelsolidorhollowoutputshaftsand

stainlesshardware.• Totallyenclosedventlesssealingdesign.• FactoryfilledwithH1foodgradesyntheticlubrication.• Two-pieceharshdutyoutputseals.• Maintenancefreeoperation

E-Z Kleen Tigear-2 Right Angle, Worm Gear Speed Reducers• Ratings,100to6800lb-in(11to768N-m)1/4to10hp(0.18to

7.5kW)• Size:8casesizescoveringcenterdistancesfrom1.33”to3.50”• MountingConfigurations:Quilland3-pieceCoupledinput.• 300seriesStainlessSteelsolidorhollowoutputshaftsand

stainlesshardware.• Castirongearcasehousingwith13-stepcoatingsystemprovides

threetimesthecorrosionresistanceofstandardepoxypaintedunits.

• Totallyenclosedventlesssealingdesign.• FactoryfilledwithHIfoodgradesyntheticlubrication.• Two-pieceharshdutyoutputseals.• Maintenancefreeoperation.

Stainless Steel Right Angle, Worm Gear Speed Reducers• Outputratingsto2300lb-in(300N-m)1/4to7.5hp (0.18to5.6kW)• 4casesizescoveringcenterdistancesfrom1.75”to3.25” (44mmto82mm)• Quilltypeinputmounting• SingleandDoublereductionsfrom5:1to3600:1• Premium316StainlessSteelhousings• 300seriesStainlessSteeloutputshaftandstainlesshardware• Totallyenclosed,vent-less,O-ringsealedsystem• FactoryfilledwithH1foodgradesyntheticlubrication• Maintenancefreeoperation• BISSCcertified

Washdown Right Angle, Worm Gear Speed Reducers• Outputratingsto7000lb-in(791N-m)1/4hpto10hp (0.18to7.5kW)• 9casesizescoveringcenterdistancesfrom1.33”to3.25” (34mmto82mm)• MountingConfigurations:Quilland3-pieceCoupledinput.• SingleandDoublereductionsfrom5:1to3600:1• RightAngle,Parallelshaftandrationmultipliers• CastIronhousingcoatedwithFDAapprovedepoxypaint• 300seriesStainlessSteeloutputshaftandstainlesshardware• Totallyenclosedvent-lesssealedsystem• FactoryfilledwithH1foodgradesyntheticlubrication• Maintenancefreeoperation• BISSCcertified

Page 13: Industry Brochure - Food & Beverage

Quantis Gearmotors and Reducers• Geartype:ILHInlineHelical,RHBRightAngleHelicalBevel,MSM

MotorizedShaftMount• Ratings:1/4hp-75hp(0.18to55kW)• Ratios:1.5:1-300:1+(capableofhigherratiosthroughtandem

configuration)• Size:8Casesizesperhousingconfiguration• Mounting:ClampCollar,3-piececoupled,IntegralGearmotor,

SeparateInput.Solid,StraightHollow,TaperedHollowoutput• ILH/MSMEfficiencyof98%perstage,RHBEfficiencyof95%per

stage• Epoxypaintinbothstainlesssteelandwhitecolors• FactoryfilledFoodGradeUSDAH-1Lubrication• XTHarshDutyoutputseal

Quantis Gold• Geartype:ILHInlineHelical,RHBRightAngleHelicalBevel,

MSMMotorizedShaftMount• Ratings:1/4hp-75hp(0.18to55kW)• Ratios:1.5:1-300:1+(capableofhigherratiosthrough

tandemconfiguration)• Size:8Casesizesperhousingconfiguration• Mounting:ClampCollar,3-piececoupled,IntegralGearmotor,

SeparateInput.Solid,StraightHollow,TaperedHollowoutput• ILH/MSMEfficiencyof98%perstage,RHBEfficiencyof95%

per stage• Allunitsshippedfilledwithoilfromthefactoryandare

installation ready• ProvidedwithaBaldorSuper-Epremiumefficientmotor

11

Taper-Lock Mechanical Drive Component• Sheaves:Taper-LockandQDBushingstylesinmultiplebelt

profiles3V,5V,8V,A,B,C,D,E• Bushings:WiderangeofQDandTaper-LockBushingsize• FhpSheaves:FixedBoreandBushedLightDuty,VariablePitch,

AdjustablePitch,HeavyDutyAdj.PitchandStep• SynchronousPulleys:Multipletoothprofilesavailableincluding

Trapezoidal,Curvilinear,ModifiedCurvilinearandReinforcedParabolic

• Belts:WiderangeofClassicalandNarrowV-Belts,Cogged,Banded,DoubleV,FhpandSynchronousBelts

• Custom:Made-to-OrderSheavesandBushingcapabilities

TORQUE-ARM™ II Shaft Mount Reducers• Ratings,3,000-325,000lb-in(339-36725N-m)• Size:TA0107L-TA12608H• MountingConfigurations:ShaftMounted,ScrewConveyor

Adaptermounted• Twintaperedbushingsystem,Shortshafttwintaperedbushing

system• Torquearmtierods• Screwconveyoradapters,Screwconveyordriveshafts• HNBRoilsealswithadditionalcontaminantexcluderseals• Backtops• Motormounts• Beltguards• Harshdutyoptionsavailable

Page 14: Industry Brochure - Food & Beverage

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SSE Stainless Steel Super-E® Motor from BALDOR

All stainless steel construction including housing, conduit box and cover, base, fan cover and endplates. Impervious to rust and deterioration caused by high pressure caustic sanitizing. Provides longer trouble-free life than conventional motors.

Conduit box is welded to the frame to provide a leak-proof seal.

Silicone injected wire nuts provided for connection.

Oversized conduit box – Exceeds NEC standards; makes connections easier.Neoprene rubber

gasket on conduit box – Ensures a tight, waterproof seal.

Lipped conduit box lid prevents water from entering.

Polypropylene external fan – Impervious to cleaning agents and other caustic solutions.

Hydrophobic aspiration system eliminates condensation in the motor.

Super-E® design with NEMA Premium® efficiency for low electricity use. ApprovedbyULE46145andCSALR2262files. Complies with CE directives as well asRoHSandWEEEdirectives.

Premium external and internal bearing protection with patent pending mechanical seals prevents water from entering motor.

Page 15: Industry Brochure - Food & Beverage

13

Machined drip grooves in endplates.

Complete nameplate data laser etched on the motor frame, identification numbers on both sides. Eliminates contamination trapped beneath bolt-on nameplates.

Windings engineered for durability – double-dipped and baked varnish eliminates voids provides stronger bond and improves moisture resistance. Encapsulation using Baldor’s E3 Effusion Epoxy Encapsulation™ process adds another level of internal contaminant and moisture protection. Extends into conduit box to prevent moisture entering the motor winding.

Precision die cast aluminum rotor – Precision balanced and coated with an epoxy primer to resist corrosion.

Shaft made of 300 stainless – Prevents rust and corrosion.

Premium external and internal bearing protection with patent pending mechanical seals prevents water from entering motor.

Neoprene o-rings seal frame to endplate joint and prevent water entry.

Exxon Polyrex® EM grease – Standard double sealed motor bearings better for improved lubrication life. PolyrexEM has greater shear stability and superior resistance to washout, rust and corrosion.

Locked bearing construction on C-face motors – Reducesendplayand allows vertical mounting.

High temperature Class F insulation with low temperature (Class B) rise – Provides longer insulation and bearing life.

Exclusive ISR® (Inverter Spike Resistant) magnet wire – Up to 100 times more resistant to voltage spikes; provides an added thermal safety margin.

Multiple foot mounting holes – Makes motor change-out easy.

Page 16: Industry Brochure - Food & Beverage

World HeadquartersP.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.646.4711, Fax (1) 479.648.5792, International Fax (1) 479.648.5895

“Baldor is to be the best (as determined by our customers) marketers, designers,

and manufacturers of industrial electric motors, mechanical power transmission products,

drives and generators.”

MISSION

All Rights Reserved. Printed in USA.

3/09 TCP 25,000

© Baldor Electric Company

BR259