en department: structure and opportunities...ventilation 26/09/2017 6 heating, ventilation and air...

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EN Department: Structure and opportunities Roberto LOSITO

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  • EN Department: Structure and opportunities

    Roberto LOSITO

  • 61

    67 11

    27 32

    7678

    37

    5

    Operation

    Infrastructure

    Accelerators

    Experimental Areas

    Projects

    Consolidation

    Upgrades

    New facilities

    Design & Manufacturing

    Studies

    26/09/2017 2ILO Forum

  • 26/09/2017 3

    Data Dec. 2016

    ILO Forum

  • 26/09/2017 4

    The mandate concerns the operation and maintenance of the cooling

    systems, pumping stations, air conditioning installations and fluid

    distribution systems for the PS, SPS and LHC including their

    experimental areas and special cooling systems of LHC sub-detectors.

    It also provides service to the Computer Centre and some

    miscellaneous installations.

    CV: Cooling and Ventilation Group

    Group Leader

    Mauro Nonis

    ILO Forum

  • Cooling

    26/09/2017 5

    Cooling plants (raw, demineralised water,

    C3F8, C6F14)

    150

    Pipelines 800 km

    Hydrants 800 points

    Cooling towers (450 MW) 22

    Chilled water plants 6-12 °C (73 MW) 35

    Water network (3 pumping stations) 5’400 m3/h

    Equivalent to a small town of 45’000 inhabitants

    10% of the water needs of Geneva

    ILO Forum

  • Ventilation

    26/09/2017 6

    Heating,

    ventilation and air

    conditioning

    1’500 units

    from 2’000 to 120’000 m3/h

    each

    Compressed air 14 stations

    200 km network

    km m3/h

    Eurotunnel 50 540’000

    LHC 27 290’000

    ILO Forum

  • 26/09/2017 7

    The mandate concerns the electrical distribution network from 400 kV

    to 400/230 V. Its main missions are to operate, maintain, extend and

    renovate the network, analyse and make projections for CERN

    electrical energy consumption and manage relations with the energy

    suppliers.

    EL : Electrical Engineering Group

    Group Leader

    Nicolas Bellegarde

    ILO Forum

  • Electricity Distribution

    26/09/2017 8

    Normal source EDF > 300 MW

    Emergency source SIG/ALPIQ ≤ 60 MW

    Annual Consumption 1.26 TWh

    ⅙ of Geneva

    Instantaneous Power 180 MW

    ½ - ⅓ of Geneva

    ILO Forum

  • 26/09/2017 9

    Cabling

    The mandate also concerns the cabling activities. Its main missions

    are to install control cables, water cooled cables, and fibre optics for

    users. This activities include the management of infrastructures (cable

    trays, ducts, patch panels,etc.) and the necessary removal of old and

    unused installations.

    EN-EL is also in charge of the controls of their distribution network.

    ILO Forum

  • 26/09/2017 10

    The mandate concerns the management of department resources in

    terms of personnel, material, industrial support, as well as group

    secretariats.

    It also concerns support and expertise in matter of project, risks and

    quality management as well as organizational process.

    ARP : Administration, Resources and

    Performance group

    Group Leader

    Luigi Serio

    ILO Forum

  • 26/09/2017 11

    The mandate concerns transport and handling services for the CERN

    technical infrastructures, accelerators and experiments. This includes

    the design, the tendering/procurement, the installation, the

    commissioning, the operation, the maintenance and decommissioning of

    standard industrial and custom built transport and handling equipment.

    HE : Transport and Handling Group

    Group Leader

    Ingo Ruehl

    ILO Forum

  • 350 Cranes / 800 Hoists

    2000 Lifting Beams

    80 Working Platforms

    400 Lifting Equipment

    100 Tractors

    50 Special Vehicles

    About 4000 assets in Total

    130

    Lifts

    26/09/2017 12

    HE : Transport and Handling Group

    ILO Forum

  • 26/09/2017 13

    The mandate concerns the beamlines, infrastructure and management of

    CERN’s experimental areas and provides engineering support and

    services including associated contracts. EA is furthermore supporting the

    LHC experiments and managing the respective ATS interface, as well as

    participating in and partly hosting the management of a number of CERN-

    wide projects (AWAKE, R2E, etc.).

    EA : Experimental Areas Group

    Group Leader

    Markus Brugger

    ILO Forum

  • 26/09/2017 14

    EA : Experimental Areas Group

    EXPERIMENTAL AREAS BEAMLINES FACILITIES

    SUPPORT ACTIVITIES

    MECHANICS, VACUUM, CABLING, SCAFFOLDING, INTEGRATION, GAS,

    INSTRUMENTATION, DESIGN, PROTOTYPING, SHIELDING,

    PLANNING, COORDINATION, SAFETY

    PROJECTS

    AD-ELENA

    EHN1-Extension

    ILO Forum

  • 26/09/2017 15

    The mandate concerns the provision of overarching project coordination for the

    accelerator complex, including layout management, integration, scheduling,

    work and safety coordination, as well as for different projects.

    It also concerns the development and support of the Organization's

    engineering, equipment data, maintenance management tools and mechanical

    CAD systems.

    The mandate includes the maintenance of the metrology and alignment of the

    accelerators, of their associated beam transfer lines and of the detectors, for

    the whole CERN site.

    ACE : Alignment, Coordination and Engineering Group

    RE

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    2013

    MAY

    LSS LSS Arc 81 LSSR2E R2E R2E

    Pt 7LSS Arc 78 LSS

    Pt 8LSSArc 56 LSS Pt 6Arc 23 LSS Pt 3 Arc 34 LSS

    Pt 1LSS Arc 12 LSS Pt 2 LSS

    R2ELSS Arc 67 LSSPt 4 LSS Arc 45 LSS

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    DEC

    20

    15

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    APR

    MAR

    Powering tests

    ELQA

    Warm-upLeak tests

    ELQA

    Leak tests

    Preparation

    ELQA

    Flushing

    ELQA

    Cool-down

    ELQA

    Powering tests

    Powering tests

    ELQA

    Warm-up

    Leak tests

    ELQALeak tests

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    ELQA

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    ELQA

    Powering tests

    Powering tests

    ELQA

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    ELQA

    Leak tests

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    Powering testsELQA

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    ELQA

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    ELQACool-down

    ELQA

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    Powering testsELQA

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    ELQA

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    ELQA

    Powering tests

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    ELQA

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    ELQA

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    ELQA

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    Powering tests

    ELQA

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    ELQA

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    ELQA

    Powering tests

    Powering tests

    ELQA

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    ELQA

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    Beam Commissioning

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    IC total

    IC total

    IC total

    IC total

    IC total

    IC total

    IC total

    DFB

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    DYPB

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    EPC 60A

    EPC 60A

    EPC 60A

    EPC 60A

    EPC 60A

    EPC 60A

    EPC 60A

    EPC 60A

    EPC 60A

    EPC 60A

    EPC 60A

    EPC 60A

    EPC 60A

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    Electrical Maintenance - No access

    Electrical Maintenance - No access

    Electrical Maintenance - No access

    Electrical Maintenance - No access

    Acc.

    PAD_MADPAD_MAD

    PAD_MAD

    PAD_MAD PAD_MADPAD_MAD PAD_MAD

    PAD_MAD

    PAD_MAD PAD_MAD

    PAD_MAD

    PAD_MAD

    PAD_MADPAD_MADPAD_MAD

    PAD_MAD

    PAD_MAD

    PAD_MAD PAD_MAD

    Acc.

    PAD_MAD

    PAD_MAD

    PAD_MAD

    PAD_MAD

    PAD_MAD

    PAD_MAD

    PAD_MAD

    Prepared by Checked by Approved by

    M. BarberanM. BernardiniJ. Coupard

    K. Foraz

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    .Group Leader

    Katy Foraz

    ILO Forum

  • 26/09/2017 16

    ACE : Alignment, Coordination and Engineering Group

    ILO Forum

  • 26/09/2017 17

    The mandate concerns the CERN community specific engineering

    solutions combining mechanical design, production facilities and

    material sciences. This group owns, maintains and develops the know-

    how on the mechanical constructions in the accelerators and the physics

    detectors.

    MME :Mechanical

    and Materials Engineering Group

    Inermet : comparison Autodyn (SPH) between simulation and experiment

    Beam

    Group Leader

    Francesco Bertinelli

    ILO Forum

  • MME : domains of activities

    18

    Engineering & Design

    Fabrication

    • Machining & Maintenance

    • Preparation & Subcontracting

    • Assembly & Forming

    Materials & Metrology

    26/09/2017

    Internal design office facilities, 40

    designers (Staff and Industrial Support)

    CATIA / SmarTeam, ANSYS

    Mechanical measurements lab

    4000 m2 of internal workshop facilities, 50

    technicians (Staff and Industrial Support):

    CNC machining, sheet metal work &

    welding, electron beam & laser, vacuum

    brazing

    External subcontracting service

    Free access users workshop

    Material selection, analysis & metallurgy:

    microscopy, mechanical testing

    NDT: US, radiography, tomography

    350 m2 of internal metrology facilities:

    CMM

    ILO Forum

  • 26/09/2017 19

    The mandate concerns the study of beam interactions with matter,

    aiming to apply its know-how to particle generation (ISOLDE

    Radioactive beam sources, CLIC photoinjectors and polarized e+ e-

    sources), and to particle interception (collimators, absorbers and

    dumps).

    STI : Sources, Targets and Interactions Group

    Group Leader

    Simone Gilardoni

    ILO Forum

  • EN-ACE (Alignment, Coordination and Engineering Tools)

    Katy Foraz

  • Cold Mass monitoring - SeriesEquipment (targets and feedtrhoughs) for the Cold Mass monitoring of the series production

    Jun-18 Jun-19

    Cold Mass monitoring - Series-FSI

    FSI system (for qualification) and then to be installed either at point 1 or 5

    Dec-18 Dec-19

    Alignment sensors for StringHydrostatic Levelling Sensors and Wire Positioning Sensors to be installed in the string

    Oct-18 Oct-19

    Actuators StringMotors to be installed in the string for the alignment of cryostats

    Oct-18 Oct-19

    Mechanical parts StringMechanical parts: jacks and other mechanical equipment

    Dec-18 Oct-19

    Cold mass monitoring - FSI2nd FSI system needed (either for point 1 or point 5)

    Jun-22 Jun-23

    Alignment sensors for magnets series

    Hydrostatic Levelling Sensors and Wire Positioning Sensors to be installed in the cryostats of the series production

    Mar-22 Mar-23

    Actuators SeriesMotors to be installed in the string for the alignment of the series production of cryostats

    Mar-22 Mar-23

    Mechanical parts SeriesMechanical parts: jacks and other mechanical equipment for the cryostats series production

    Mar-22 Mar-23

    26/09/2017 21ILO Forum

  • CAD 20 project

    • All mechanical drawings made with CATIA v5, archived through SMARTeam

    • Dassault System announced end of life for SMARTeam end 2020.

    • Studying how to replace Smarteam with new PDM

    • At the same time deciding strategy of engineering software to cover different needs:

    • Mechanical design

    • Building management

    • Plant management

    2018/19

    LS2 < T0 < LS3

    26/09/2017 22ILO Forum

  • EN-CV (Cooling and Ventilation)

    Mauro NONIS

  • Cooling systems

    Project Foreseen IT

    date

    Foreseen

    schedule

    Remarks

    Consolidation SEQ stations 2018 2019 or

    2020

    Small cooling

    stations in 4 LHC

    points

    Supply and maintenance of

    chillers

    2019 2020 - 2023 Frame contract

    (3+1+1+1+1)

    Consolidation chilled water

    pipes in NA

    2018 2018 Work in controlled

    area

    Supply & installation cooling

    plant for cryogenics Pt 4

    2018 2019

    Consolidation power & control

    system for NA cooling towers

    2018 2019

    26/09/2017 ILO Forum

  • Cooling systems

    Project Foreseen IT

    date

    Foreseen

    schedule

    Remarks

    Consolidation chilled water

    pipes in PS area

    2018 2013 Work in controlled

    area

    Cooling circuit for new SPS

    dump

    2019 2020 Work in controlled

    area

    cooling system for the EL SVC

    MEQ 59 station

    2018 2018-2019

    Consolidate the electrical

    cabinets of the cooling system

    of SEQ Pt4, 6, 8

    2019 2019

    Install new chilled water station

    for CMS

    2018 2019-2020 Works on shaft?

    New cooling plant for EA 2018 2019-2020 Work in controlled

    area

    26/09/2017 ILO Forum

  • Detector cooling systems

    26

    Project Foreseen IT

    date

    Foreseen

    schedule

    Remarks

    Supply new chiller LHCb 2019 2019 Reach -65 °C

    working temp.

    Supply & installation SciFi

    lines

    2018/2019 2019

    26/09/2017 ILO Forum

  • Ventilation systems

    27

    Project Foreseen IT

    date

    Foreseen

    schedule

    Remarks

    Consolidation HVAC in

    SR1

    2019-2020 2020

    Consolidation of AD

    target HVAC

    2019 2020 Work in controlled

    area

    SPS fire safety project 2018 2019-2020 6 locations. Work in

    controlled area

    HVAC for new EL

    buildings in SPS

    2017 2018 6 locations

    Consolidation of

    regulation of Linac 2

    HVAC

    2020 2021 Work in controlled

    area

    Consolidation of Linac

    3 HVAC

    2018 2019 Work in controlled

    area

    26/09/2017 ILO Forum

  • Ventilation systems

    28

    Project Foreseen IT

    date

    Foreseen

    schedule

    Remarks

    Consolidate the

    ventilation in bldg 269

    2019 2019

    Consolidation of EA

    ventilation

    2018 2019 Ventilation of hall

    26/09/2017 ILO Forum

  • Tendering for HL LHC

    Splitting of activities between contract still to be defined:

    • Surface vs underground

    • Point 1 vs Point 5

    • According to schedule

    29

    Project Foreseen IT

    date

    Foreseen

    schedule

    Remarks

    Ventilation Plants 2019 – 2020 2022–2023 Pt 1 & 5

    At least 2

    contracts.

    Cooling Plants 2019 – 2020 2022–2023 Pt 1 & 5

    At least 2

    contracts.

    Cooling towers

    equipment

    2019 – 2020 2022 Pt 1 & 5

    26/09/2017 ILO Forum

  • EN-EL (Electrical Engineering)

    Nicolas BELLEGARDE

  • Replace contract n°

    Contract Description Comments

    (IT-4329/EN)--

    Provision of Electrical Installation Services on the CERN SiteNew contract S218/EN (01.01.2018)

    (MS-4247/EN)--

    Supply of high voltage cable accessories for rated voltages from 3.3 kV to 30 kV and the provision of installation and connection

    IT end 2017

    --Supply of optical fibre terminal equipment, patch cables and patch cords

    MS + IT 2017

    B1377/EN/LHC Supply Of Flexible Water-Cooled Copper Cables For HL-LHC MS + IT 2017

    B1368/ENSupply Of Cast-Resin Dry-Type Power Transformers 18/0.4 kV, 18/3.3 kV And 3.3/0.4 kV

    MS 2017 + IT 2018

    -- Fire walls and deported catchment pit on 400 kV park MS 2017 + IT 2018

    B1354/ENSupply, Installation, Commissioning And Maintenance Of Static Uninterruptible Power Supply (Ups) Units

    MS end 2017 + IT 2018

    B1369/ENSupply, Installation, Commissioning And Maintenance Of 48 V Dc Production And Distribution Battery-Based Systems

    MS + IT 2018

    26/09/2017 31ILO Forum

  • EN-EA (Experimental Areas)

    Markus BRUGGER

  • Contracts (in prep. / upcoming)

    33

    • Total gas management (IT in preparation)

    • IT-4324/EN for cast iron blocks, MS just dispatched to firms

    • IT-4372/EN for dismantling and cleaning in controlled areas (with a view to LS2+ activities)

    26/09/2017 ILO Forum

  • EN-HE (Handling Engineering)

    Ingo Ruehl

  • Ref. Unit DescriptionContract

    TypeScope Year

    IT-4328 EN-HE-HM EOT cranes above 10t capacity SupplyConsolidation +

    New Equipment2018

    DO EN-HE-HM Refurbishment of transport platform LASTRA Supply Consolidation 2018

    DO EN-HE-HM Refurbishment of electrical sideloader HUBTEX Supply Consolidation 2018

    IT-4325 EN-HE-PO Maintenance of road trucks Service Maintenance 2018

    DO EN-HE-PO Replacement of road tractor 80t for semi-trailers Supply New Equipment 2018

    DO EN-HE-POReplacement of semi-trailer for the transport of floor

    operating vehicles (MEWPs, forklifts etc.)Supply New Equipment 2018

    DO EN-HE-PO Road transport of ATLAS small wheels Service Special Transports 2019

    DO EN-HE-HM Replacement of diesel forklift 14t capacity Supply New Equipment 2019

    DO EN-HE-HM Refurbishment of SPS trailer DUMONT Supply Consolidation 2019

    DO EN-HE-PO Replacement of road truck with 8m flatbed Service New Equipment 2019

    DOEN-HE-

    PO/HHMobile platforms rental Rental French Terrritory 2019

    DOEN-HE-

    PO/HHMobile platforms rental Rental Suisse Terrritory 2019

    DO EN-HE-PO Replacement of road tractor for trailers Supply New Equipment 2019

    IT EN-HE-LM Replacement of 2 lifts in North Area Supply New Equipment 2020

    DO EN-HE-PO LHC inner triplet transport and installation vehicle Supply New Equipment 2020

    DO EN-HE-HM 1 x MAFI convoy electrical refurbishment Supply Consolidation 2020

    IT EN-HE-HM EOT cranes for HL-LHC project Supply New Equipment 2020

    DO EN-HE-HM Replacement of electrical forklifts CH519 & CH520 Supply New Equipment 2020

    DO EN-HE-PO Replacement of road truck with 6m flatbed and tarpaulin Supply Consolidation 202026/09/2017 35ILO Forum

  • EN-STISources, Targets and Interactions

    Simone GILARDONI

  • Activities

    • In charge of special mechanical engineering devices, submitted to beam impact and therefore extremely stressful conditions

    • Typically need high accuracy, special materials, strict quality control.

    • Qualification criteria often very restrictive: failure of the equipment implies intervention on very radioactive items.

    26/09/2017 37ILO Forum

  • Materials

    • Typically look for structural materials with excellent elastic region, good thermal conductivity, good strength

    • Glidcop

    • CuCrZr

    • Refractory metals

    26/09/2017 38ILO Forum

  • Collimators

    • Most radioactive items in the LHC

    • Designed to be maintenance free

    • Require various know-how in once:

    • Precision machining

    • Electron Beam Welding

    • Brazing

    • Mechanical design

    26/09/2017 39ILO Forum

  • Robotics

    • Use robotics for intervention in radioactive areas

    • No large contracts foreseen, but excellent opportunities for collaboration

    • Contact person: Mario Di Castro, Alessandro Masi

    26/09/2017 40ILO Forum