dpf retrofit kick-off meeting for public bus fleets in israel...dpf retrofit kick-off meeting for...
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DPF Retrofit Kick-off Meeting for
Public Bus Fleets in Israel
Company Profile
Global Footprint
PURItech Disciplines
Daimler-Benz Partnership
Certificates
VERT Approvals
VERT Test Results
Competence For Innovation
Application Experiences
DPF Schematics
Results German Type Approval
Bespoke Designs for Buses/Coaches
Bus & Coach Installations
DPF Cleaning
PURItech in Israel
Contents
Head Office:
Staff:
Activities:
Products
and
Services:
Waldshut-Tiengen, Germany
30
Research, Development,
Manufacturing and Distribution
of Systems and Components
for Diesel Emission Control
- Emission Control Systems
(DPF, SCR, Combined Systems)
- Active/passive DPF Systems / 8 Different types
- DPF Systems with NOx and NO2 Reduction (PURImax)
- NO2 Slip Catalyst / special Catalytic Coating (PURInator)
- Control- and Monitoring-Systems / Datalogger (PURIlog)
- Automatic On-Board Liquid Dosing Systems (e.g. for FBC dosing)
- Filter Cleaning Devices (PURIclean)
- DPF Diagnosing Devices (PURItest / PURIvision)
- Installation, Maintenance and Training Service
Company Profile
United States
Office: Santa Monica CA
Yinlun Puritech
Emission Control
US Joint Venture
Production DPF,
Morton IL
Exclusive SALES and AFTERSALES
Service in Americas
EUROPE
Head Quarter: Waldshut-Tiengen
Germany (Baden-Württemberg)
R&D Production DPF,
Sales, Aftersales Service
Europe, Russia, North Africa
INDIA South East Asia
Office: PUNE, Maharashtra
Puritech Rochi Emission Control
Indian Joint Venture
Production DPF, Sales, Aftersales Services
for Indian, Japan, Middle East, Australia, Southeast Asia
China
Office: Shanghai
Yinlun Puritech
Emission Technology
China Joint Venture
R&D, Production DPF,
Sales, Aftersales Services,
China
South America
Office: Sao Paulo, Brazil
Delphi Brazil
Brazil
Sales, Aftersales Services
Global Footprint
PURItech Disciplines
Daimler – Exclusive Cooperation
Mercedes Benz – Joint Marketing
Certificates
Emissions:
EPA NSW (Australia)
BMVIT (Austria)
AUVA (Austria)
KBA / ABE (Germany)
GGVS (Germany)
TRGS (Germany)
Selsstyrelsen (Denmark)
RDW (Holland)
VERT (Global)
BAFU (Switzerland)
LEC / TfL (UK)
MSHA (USA)
CARB (USA) – in progress
EPA (USA) – in progress
Quality:
QS9000 / ISO 9001:2008
DIN EN-15085 / Railway
COP (Holland, UK)
VERT Approvals
VERT Approval Testimonial Dr. Andreas Mayer
“The NO2 value was extremely low. A very impressive result with this filter system.
These test results clearly demonstrate that efficient oxidation of the pollutants CO and HC
in the diesel exhaust gas is in fact possible and quite effective without automatically
increasing NO2 emission. Based on these findings it can be concluded that with these
excellent reduction rates of HC, CO and NO2 this filter system successfully contributes to
the elimination of their harmful effects for health.“
From: VERT Filter List
VERT Test Results
DAS-DBS System (Active)
VERT Test Results
DPF-2 System (Passive)
2001: First DPF monitoring system (PDL-1) / control unit with data logger
2002: Cooperation with „Liebherr Werksgruppe“ (first Off-road OEM cooperation)
Exclusive DPF system supplier for all European Liebherr manufacturing plants
2004: Nominated as exclusive supplier of several off-road equipment manufacturers
(e.g. Terex, Schaeff, Bell, Kramer, Neuson, Atlas Copco, CompAir, etc.)
2005: First active DPF system with „HC dosing“ - Cooperation with DaimlerChrylser AG
2007: First combined DPF system (active/passiv) with high NO2 reduction
Reduction rate: -97% of NO2 emissions at VERT certification (patent pending)
2009: First catalytic converter with NO2 reduction / PURInator (patent pending)
2010: First DPF system with NOx (NO and NO2) reduction / PURImax (patent pending)
Full up-gade from Euro 3 to Euro 4 only with DPF w/o SCR (NOx: -29% / NO2: -70%)
2011: First passive DPF System for light-duty vehicles / PURImobil
2012: Test- and diagnosis device „PURItest“ and „PURIvision“ for DPF inspection
2013: Filter cleaning device with >99% efficiency / PURIclean D (patent pending)
Fullfills requirements of OEM serial cleaning process (6-Sigma)
Competence for Innovations
Application experiences:
> 20,000 DPF Systems in field
> 32,000 operating hours
> 850,000 km
Product Range for:
- LDD / HDD Trucks
- Busses & Coaches
- Commercial & Utility Vehicles
- Diesel Cars
- Construction Equipment
- Mining & Tunneling Equipment
- Fork Lift Trucks / Tractors
- Ships / Yachts
- Locomotives / Railway Applications
- Stationary Engines (Diesel Power Plants / Gen Sets)
Application Experiences
DPF Schematics
DPF-2 / DPFN+
Passive Regeneration
C-CSF System
=> Medium Duty Cycles
DAS-DBS / DPFN++
Active Regeneration System with
HC Dosing
=> Low & Medium Duty Cycles
German Type Approval -
TÜV Certificate DPFN++
Upgrade from
EURO III to full
EURO IV Compliance
No SCR Required
DPF Preconditions & Maintenance
Passive
Technology
Catalytic
Passive
Technology
FBC
Active
Technology
Catalytic
Active
Technology
FBC
Exhaust
Temperature
> 230 deg C
average
Peaks >
400 deg C
> 200 deg C average
Fuel Sulfur < 50 ppm < 1000 ppm < 50 ppm < 350 ppm
Opacity < 1.5 m-1 < 2.5 m-1
< 1.5 m-1 < 1.5 m-1
Lubricant (recommended)
Low SAPS
Lube Oil
Consumption Max 25% above engine manufacturer spec.
Maintenance
DPF System
Check Monitoring System (every 50000 km);
Clean DPF (every 100000-150000 km)
Bespoke Designs
Excerpt from List of PLUG & PLAY Designs
More than 30 different Bus/Coach DPF models available
Manu-
facturer Model
Engine
ccm
kW
EU
RO OE P/N
Muffler
Muffler
Model DPF
DPF Size
DPF Design
BU
S /
CO
AC
H
Examples Bus & Coach Installations
DP
F C
LE
AN
ING
DPF Cleaning
Unique cleaning methode: “precision-pulse” technology - air
nozzle placed +sealed on filter surface (patent pending)
40% more cleaning power than with conventional methods
Up to 99% cleaning efficiency after brief cleaning process –
ash plugs at channel end will be completely removed
Only safe method for protecting the catalytic filter coating
Proof of the cleaniness through diagnostic procedures
Quick cleaning process during vehicle / machine servicing in
workshops =>no additional downtime for the vehicle
Minimal consumption of compressed air and energy:
=>80 to 90% lower operating costs
Integrated air filtering (HEPA), no health impact for operators
Small installation space
Long DPF maintenance intervals / lower operating costs (fuel
penalty, service, replacements)
PURIclean Features
PURItech in Israel
Set-up of a service & distribution partner in Tel Aviv area –
company specialised in Public Transportation
Utilisation of Mercedes-Benz dealership in Israel
Filter cleaning machine already in operation in Israel by our
global customer Hitachi
PURItech will provide training and technical/commercial support
until the local organisation is up and running.