conventional and renewable hydrocarbon processing solutions

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www.pyramidenc.com Company Profile Conventional and Renewable Hydrocarbon processing Solutions Efficient and Automated Bio- Ethanol and Green plastic plants....more inside

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Page 1: Conventional and Renewable Hydrocarbon processing Solutions

www.pyramidenc.com

Company Profile

Conventional and RenewableHydrocarbon processing Solutions

Efficient and Automated Bio- Ethanol andGreen plastic plants....more inside

Page 2: Conventional and Renewable Hydrocarbon processing Solutions

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New Solutions

• Pyramid E&C has developed factory assembled, containerized plants to convert Stranded and Flared natural gas to Hydrogen, Methanol and Ammonia by Electric Steam Methane Reforming. These units are ready to install, safe as there are no open flames and can be operated remotely.

• Pyramid E&C has expanded its range of bio-Ethanol technology by securing license for Cellulosic (2G) Ethanol technology which can utilize Rice and Wheat straw, Cane trash, Corn Cobs, Cotton stalk and Bagasse as feedstock to produce Ethanol.

• Further company now offers Ethylene, Ethylene oxide and Ethylene Glycol plants based on bioethanol feedstock, thus producing raw materials for Green Plastics. All the offered plants are environment friendly with Zero Liquid Discharge and Zero Green House Gas emissions.

1.0 Pyramid E&C 1.1 Our Operations

2.0 Expertise 2.1 Oil & Gas 2.2 Refining & Petrochemicals 2.3 Steam Methane Reforming 2.4 Renewable Hydrocarbons

3.0 Services 3.1 Project Development 3.2 Engineering 3.3 Modular Fabrication 3.4 EPC & Plant Operation Support

4.0 References 4.1 Our Clients 4.2 Case Studies

Contacts

CONTENTSwww.pyramidenc.com

Page 3: Conventional and Renewable Hydrocarbon processing Solutions

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1 P Technology

P Engineering

P Modular Fabrication

P EPC & Plant Operation support

Pyramid E&C Pyramid E&C is an international provider of Technology, Services, Products and Solutions for Conventional and Renewable Hydrocarbon processing facilities and has delivered more than 700 projects worldwide since inception in 1995, thus achieving significant business maturity globally. The company has experience and competence in Oil & Gas, Refining & Petrochemicals, Steam Methane Reforming and Bio Ethanol businesses.

The proven capability and world class infrastructure to engineer, manufacture and construct fully operational plants is the cornerstone of Pyramid E&C’s hydrocarbon solution delivery capability. The company operates in all time zones through its regional headquarters in Americas, Europe, Middle East & Africa and Asia Pacific.

The global project execution is supported by Pyramid E&C’s own High Value Engineering Centre at Thane, Mumbai having a capacity of One million engineering man-hour annually and Modular Fabrication Yard with a load out capacity of 1000 Tons at Mundra Port, Gujarat, both in Western India, thus creating a seamless value chain of Technology, Engineering, Material Management, Fabrication, Automation, Testing, Construction and Operation services.

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Pyramid E&C Group key operations comprises Engineering Centers of Excellence, Modular Fabrication yards and Project Management offices strategically located to deliver projects globally.

Houston, USAPyramid E&C, Houston provides Process & Technology expertise for Hydrocarbon Processing. The aquisition of Turnkey Specialists Inc. in 2016 brought significant Midstream expertise in Compression stations and NGL recovery systems to the group.

London, United KingdomEngineeringEstablished in 2006 as our European regional headquarters and specialist engineering center for offshore oil & gas industry, our London office provides technical expertise and specialist services to handle fixed and floating production systems, subsea engineering, human resources and strategic partnerships in Europe and Scandinavia.

Mumbai, IndiaEstablished in 1995, the past two decades have seen this center mature into a world-class center for design and procurement with a capacity of more than a million man-hours per annum. Here we have all the engineering disciplines and state-of-the-art detailing facilities required for the hydrocarbon business.

Dubai, UAEAbu Dhabi is the regional head quarter for MiddleEast and Africa. From here we provide services for corporate management, business development, proposals, front-end engineeringand construction management for the region.

1.1 Our Operations

Pyramid E&C

Mundra, India - Modular FabricationLocated in a Special Economic Zone, our Mundra facility in Western India is spread over an area of 200,000 square feet. We can deliver large process packages of up to 800 tonnes in single modules of up to 10m x 10m x 30m. The facilities include modular assembly, pipe fabrication, structural fabrication, electrical & instrument hook-up, blasting, painting, heat treatment, testing and shipping capabilities.

www.pyramidenc.com

Conventional and RenewableHydrocarbon Processing Solutions

Page 5: Conventional and Renewable Hydrocarbon processing Solutions

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2P Oil & Gas

P Refining&Petrochemicals

P SteamMethaneReforming

P Renewable Hydrocarbons

Expertise Pyramid E&C supports Conventional and Renewable hydrocarbon resources owners worldwide in giving shape to their vision and provide Technology, Engineering, Critical Equipment, EPC Services and Operational support leading to a path of definite success and accelerated achievement of financial goals. The technology portfolio of Pyramid E&C comprises of following:

P Oil & Gas Onshore Production Facilities Offshore Production Topsides for FPSO/ MOPU/ Platforms Gas Plants/ Cryogenic units Storage and Pipelines

P Refining & Petrochemicals Refining units Petrochemical units Bitumen Carbon Black units

P Steam Methane Reforming Hydrogen units Methanol plants Ammonia plants

P Renewable Hydrocarbons Conventional (1G) Ethanol plants Cellulosic (2G) Ethanol plants Green Plastics

Pyramid E&C tracks market dynamics globally and continuously invests in research and technological developments to deliver more efficient, low carbon emission, compact, modular process plants often integrated with solar power. Backed by an experience of more than 25 years and 700 projects, our technology development teams keep improving the solution quality.

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2.1 Oil & Gas

Expertise

For more than two decades, we have been serving hydrocarbon asset owners in all stages of asset development, from feasibility studies through engineering, project execution, delivery, operation of facilities and offering products and solution to monetize the reserves.

Pyramid E&C offers Field Development Consultancy, Engineering, Project Management Services and Production equipment to harness the reservoirs and produce Oil, Gas and water streams meeting the sales, disposal and reinjection specifications. Our experience covers most types of installations e.g.:

P Onshore Production

P Offshore Production

P Gas plants

P Midstream Infrastructure

P Marine Facilities

In our experience covering all type of Oil and Gas in the remotest and harshest conditions, Pyramid E&C has executed more than 100 Oil & Gas projects in Middle East and 270 projects comprising of Gas plants and Compression stations in the US Midstream industry.

We also offer standard modular production systems which can be deployed on a fast-track basis to accelerate and avoid the expensive and time consuming route of developing the project by conventional FEED, bespoke design and tendering process.

www.pyramidenc.com

Page 7: Conventional and Renewable Hydrocarbon processing Solutions

Aoka Mizu FPSO operating in North Sea 7

2.2 Refinery & Petrochemicals

Expertise

Pyramid E&C provides Process Design, Technologies, Engineering, Critical Equipment and EPC Services for Refining and Petrochemical asset owners. Our Specialist engineering teams have substantial experience in Configuration and Simulation of Refinery and Petrochemical units. These teams work closely with the asset owner to select the best project development option. Our experience and capabilities include all major process units as below:

P Crude Distillation P Vacuum Distillation P LPG production P Diesel production P Gasoline production P Low Sulphur Fuel Oil production P Sulphur Removal P Benzene, Toluene, Xylene production P Bitumen units P Carbon Black unitsPyramid E&C also has FEED, EPC and equipment manufacturing groups that develop the project further and deliver in the most competitive manner. We have our own facility to fabricate Refinery process equipment and modules at Mundra Port, Gujarat, Western India in full compliance with API and ASME standards with ISO 9001 certified quality system.

www.pyramidenc.com

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2.3 Steam Methane Reforming

Expertise

Pyramid E&C offers conventional as well as new generation compact, electric Steam Methane Reforming (eSMR) solutions to convert natural gas into Syngas and thereafter into following commodities:

P Hydrogen P Methanol P Ammonia

Pyramid E&C offers conventional SMR as well as proprietary electric SMR (NICR®) technology to convert natural gas into Syn Gas. NICR® uses electricity to power the endothermic reaction hence eliminating open flames, associated hazards and pollution at the installation. The key design features include:

P Compact Design

P No Open Flames

P No Flaring

P Renewable power options

P Long Catalyst life

P Fully Containerized

P Low Hazard Levels

P Quick Start and Stop

P Remote Monitored

P Shop Assembled and Tested

For smaller applications, Pyramid E&C supplies fully assembled and tested units from its manufacturing facility at Mundra, Gujarat, western India.

www.pyramidenc.com

Page 9: Conventional and Renewable Hydrocarbon processing Solutions

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2.4 Renewable Hydrocarbons

Expertise

P Conventional (1G) Ethanol P Cellulosic (2G) Ethanol P Fuel Ethanol P Green Plastics

Pyramid E&C offers both Conventional (1G) Ethanol plants to process molasses, grain or corn as the feedstock and Cellulosic (2G) Ethanol plant to produce alcohol from Lignocellulosic biomass e.g. Rice and Wheat straw, Cane trash, Corn Cobs, Cotton stalk or Bagasse, under a third party technology license.

All the plants supplied by Pyramid E&C are energy efficient and equipped with Zero Liquid Discharge (ZLD) system and CO2 recovery systems thus ensuring complete environmental compliance and Zero Green House Gas Emissions.

With its hydrocarbon background and established best engineering practices, Pyramid E&C offers robust, fully automated Ethanol plants complying to international quality and safety standards from its manufacturing facilities.

www.pyramidenc.com

Page 10: Conventional and Renewable Hydrocarbon processing Solutions

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3Services

P Project Development P EngineeringP Modular FabricationP EPC & Plant Operation Support

Pyramid E&C has specialist engineering teams at our Houston, London, Dubai and Mumbai offices for each of the hydrocarbon technology domain equipped with process simulation, design and automation capabilities, keen to understand customer requirements, conduct studies and produce the Basic Engineering Package (BEP).

We have our own High Value Engineering Centre (HVEC) at Thane, Mumbai, India having capacity of One Million Man-hours annually. The HVEC has full capability to develop the BEP generated by specialist teams into FEED, Detailed Engineering and manage procurement.

Pyramid E&C manufactures and delivers the process plant equipment and modules from its modular fabrication facility at Mundra, Gujarat, Western India. Our regional offices have experience in local construction management, which allows Pyramid E&C to execute turnkey EPC contracts worldwide and provide after sales and operational support to customers.

Page 11: Conventional and Renewable Hydrocarbon processing Solutions

P Facility ConfigurationP Environment Impact

AssessmentP CAPEX and OPEX BudgetingP Risk Assessment

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3.1 Project Development

Customers look toward the project management skills of Pyramid E&C to deliver high-quality projects safely, within budget and on time.

Initial stage of Project Development comprises of several Conceptual Studies and screening of development options. Our domain specialists in conventional and renewable hydrocarbon businessesdraw from resources in the Pyramid E&C Knowledge Management System, which contains a wealth of technical and commercial information, archived from our database of 700 projects, to arrive at best the option in shortest time.

Our specialist engineers assess the strengths and weaknesses of the proposed options and provide a bankable techno commercial Feasibility Report covering all aspects critical for investment decision. For qualified projects, Pyramid E&C assists in financial closure of the project either by equity participation or by institutional lending from USTDA or EXIM banks.

Post financial closure, it is imperative to provide accurate definition to project and conclude the contracting strategy for facility construction. Pyramid E&C conducts Front End Engineering and Design (FEED) study which provides work scope for each engineering discipline and fairly accurate cost estimate. Depending on the available organization capabilities with owner, Pyramid E&C provides complimentary project management services ranging from Owner’s engineer to EPCM or EPC contractor keeping the success of project as sole objective.

www.pyramidenc.com

Services

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Hydrocarbon processing is a high-risk business which needs a robust engineering capability to deliver performance and operate safely.We have gained substantial experience in our 20 years of operation and we have an annual capacity of over one million high-quality engineering man-hours covering all aspects of oil, gas and refining business.

3.2 Engineering www.pyramidenc.com

P FEASIBILITY STUDIESOur business experts evaluate the strengths and weaknesses of the proposed project and provide options to achieve optimal technical solution and profitability. We create bankable techno-commercial feasibility reports covering the following aspects critical for investment decisions:

P Development Planning P Facility Configuration P Technology Selection P Environment Impact Assessment P Execution Model Development P CAPEX and OPEX Budgeting P Economic Modeling P Risk Assessment P Recommendations for Financial Investment

P CONCEPTUAL STUDIESOur experience and extensive project database helps to make the right early decisions and more quickly narrow down the viable concepts by referencing technical and commercial information from past projects without the need to conduct extensive engineering work or to scour the market for cost data. Our specialist engineers carry out development planning, basic engineering, process simulation, infrastructure requirement assessment and preliminary cost estimation to enable stakeholders choose the most suitable development option.

P DETAILED ENGINEERINGWe have a strong team of engineers, capable of conducting detailed engineering job for several billion dollars worth of EPC projects. The detailed engineering facilities are equipped with state-of-the-art office infrastructure, design software, information systems and communication facilities to seamlessly integrate with customer teams, vendors and construction sites.

Services

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3.3 Modular Fabrication

Pyramid E&C offers Modular Process Plants and hasfull multidiscipline engineering, procurement and fabrication capability.

Our Modular fabrication facility is located at Mundra Port in Gujarat, Western India. The facility has access to all weather jetty having draft of 60 ft. and capable of loading out modules of 1000 Tons.

P Total yard area 20,000 m², covered Area 8,000 m² P Pressure Vessel Fabrication Shop

P Pipe Spool & Structural Shop P Automation Shop P Module Assembly yard P Shot Blasting, Heat treatment & Painting P Warehouse, Shipping & Handling P Drawing office P Administration

www.pyramidenc.com

Services

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3.4 EPC and Plant Operation Support

Pyramid E&C provides a single point Technology, Engineering, Procurement, Construction and Operation (EPCO) services for Conventional and Renewable Hydrocarbon Processing facilities. With an extensive track record, we have a mature delivery capability for medium to large EPC projects.

PLANT OPERATION SUPPORTOur EPCO operations are certified to ISO 9001, 14001, 18001, 27001 standards and supported by our proprietary SAP® Integrated Project Management system which enables management of Documents, Services, Resources, CAD and Materials required to complete the project safely while fully addressing Quality, Schedule and Cost objectives.

Pyramid E&C continues to support plant owners during operation of the plant to ensure following:

P Production quality and volume

P Optimal manpower employment

P Spare parts availability

P Efficient plant operation and energy consumption

We achieve it by creating a “Digital Twin” of the facility and monitor it from our Operation Support Centers covering all time zones. We also have the remote operation and unmanned versions available for several of plants offered by us.

www.pyramidenc.com

Services

Page 15: Conventional and Renewable Hydrocarbon processing Solutions

4References

Since its inception in 1995, Pyramid E&C has executed more than 500 projects in various locations in the Eastern Hemisphere from its offices in the UK, the Middle East and India. Our acquisition of TSI adds another 270 successfully delivered projects in North America to the experience list.

These successfully operating projects bear testimony to the engineering excellence and global ability to deliver projects with highest specification and impeccable safety record.

GKPIGulf Keystone Petroleum International LtdIraq

ADGASAbu Dhabi Gas Liquefaction Co LimitedAbu Dhabi

ECOMAREcomar Energy Solutions FZCUAE

CRESTWOODCrestwood Equity Partners LPUSA

OASIS.Oasis Petroleum IncUSA

DNODNO InternationalIraq

OXYOccidental Petroleum CorporationAbu Dhabi

ONGCOil and Natural Gas Corporation LtdIndia

COSTAINCostain Group PLCUK

AIBELAibel ASNorway

DANA GASDana Gas PJSCUAE

BRITISH GASBritish Gas LimitedUK

PIC.Petrochemical Industries Company K.S.CKuwait

MARKWESTMarkWest Energy PartnersUSA

KOCKuwait Oil CompanyKuwait

MODEC.Mitsui Ocean Development & Engineering IncJapan

INDIAN OILIndian Oil Corporation LimitedIndia

ENTERPRISE.Enterprise Products Partners L.PUSA

NEXENNexen PetroleumCanada

ETPEnergy Transfer PartnersUSA

OMVOMV AGAustria

RELIANCEReliance Industries LimitedIndia

SABICSaudi Basic Industries CorporationSaudi Arabia

QGQatar GasQatar

TULLOWTullow Oil plcUK

KIEWITKiewit CorporationUSA

WILLIAMS.The Williams Companies, IncUSA

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Our Clients4.1www.pyramidenc.com

Page 16: Conventional and Renewable Hydrocarbon processing Solutions

Pyramid E&C has delivered the 140 000 m3 Storge terminal for Crude Oil, Naphtha, Diesel and Fuel oil at Fujairah, UAE. The facility is commissioned in May 2020.

The facility includes the following:

P Tank Farm P Feed and Product Pipelines to/from port P Marine Loading arm and Jetty Topsides P Truck Loading Gantry P Utilities System for air, nitrogen, diesel and dosing chemicals P Fire Suppression System P Effluent Treatment Plant P Plant Buildings and infrastructure

Aoka Mizu FPSO is deployed in the North Sea with production capacities of 30,000 BPD of oil and 35 MMSCFD of gas.

The topsides have the following process modules:

P Three-phase Separation P Crude Oil Treatment P Gas Compression (HP & LP) P Gas Dehydration P Produced Water Treatment P Flare Module (HP, LP & VOC recovery) P Chemical Injection Utilities Module

The modular refinery supplied by Pyramid E&C to Ecomar Energy was commissioned in May 2020. The performance guarantee trial run was carried out a third party and the unit met the design parameters.

Major units are as below:

P Crude Oil Treatment Unit P Desalter P Atmospheric Distillation Unit P Produced Water Treatment Unit P Utilities P Fire Fighting System P Plant Buildings and other infrastructuree

Jubilee FPSO is deployed in West Africa Offshore Ghana with production capacities of 120,000 BPD of oil and 160 MMSCFD of gas. The topsides have the following process modules:

P Three-phase Separation P Gas compression (HP & LP) P Gas Treatment P Water Treatment and Injection P Crude Oil Treatment P Gas Injection P Flare P Chemical Injection P Utilities P Pipe Racks

Church compressor station was set up in Susquehanna County in Pennsylvania. The plant capacity is 450 MMSCFD.

Major units installed in the facilities are:

P Ariel Compressors P Inlet Scrubbers P Oil Scrubbers P Dehydration trains P Glycol scrubbers P Fuel Gas Skid P Air Compressors

Located in Marshall County, West Virginia, Pincecone Central Receipt Point includes gas compression, dehydration and

metering with a capacity of 120 MMSCFD.

Major units are as below:

P Ariel Compressors P CAT 3606 Engines P Vapour Recovery Unit P Gas Dehydration Skid P Metering Skid P Flare P Utilities

7,500 BPD TOPPING UNIT - FUJAIRAH, UAE

CHURCH COMPRESSOR STATION - USA PINECONE CENTRAL RECEIPT POINT - USA

HYDROCARBON TERMINAL - FUJAIRAH, UAE FPSO AOKA MIZU - NORTH SEA

FPSO JUBILEE - OFFSHORE GHANA

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www.pyramidenc.com4.2 Case Studies

References

Page 17: Conventional and Renewable Hydrocarbon processing Solutions

Web ContactURL : www.pyramidenc.com Enquiry : [email protected]

Americas & Caribbean Middle East & Africa Europe & Russia Asia Pacific Houston, USA Dubai, UAE Newbury, United Kingdom Mumbai, India

Pyramid E&C LLC. Pyramid E&C FZE Pyramid E&C LTD. Pyramid E&C LTD. 1255 Enclave Parkway 48 BurjGate Tower Dominion Hous 4th Floor, Hamilton 'A' Wing Suite 102 Level 20 Kennet Side, Newbury Hiranandani Business Park Houston TX 77077 Dubai RG14 5PX Thane, Mumbai - 400 607 USA United Arab Emirates United Kingdom India

Anant Bajpai Vijay B Manj Duhra Harshad Shah +1 713 429 5499 +971 4 518 2635 +44 16357 22014 +91 22 4038 1000

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