control concepts surge protective device training manual

Upload: analu-catagna

Post on 24-Feb-2018

228 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    1/231

    CONTROL CONCEPTS

    SURGE PROTECTIVE DEVICE

    TRAINING MANUAL

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    2/232

    INDEX

    SECTION DESCRIPTION

    I THEORY

    II CLASSIFICATION of

    POWER PROBLEMS

    III STANDARDS

    IV PRODUCTS

    V SELECTION of PRODUCTS

    VI TYPICAL QUESTIONS

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    3/233

    (I.) THEORY

    Where does electrical power come from?

    Electrical power is generated in a utility power plant, producing electric current with extremely high

    voltages (up to 22,000 volts). High voltages are required for transmission over long distances to reduce powerlosses that occur during transmission.

    Transformers in the utility plant increase the generated voltage to the limit of the transmission lines

    (typically in the area of 140,000 volts but potentially as high as 700,000 volts).

    Transmission line voltages are reduced through transformers to a more suitable range (around 34,000

    volts) for distribution to substations, where voltages are reduced again to between 2,400 and 14,400 volts.

    Many industries require power at these voltages, while business offices, homes, stores and other

    facilities require power at lower voltages, usually from 120 to 240 volts. These voltage levels are obtained

    through pole transformers feeding the various facilities.

    What are some of the typical nominal voltages and source configurations we would deal with?

    Service Entrance/Distribution Area: 277/480 Three-Phase Wye, 120/208 Three-Phase Wye, 480 Three-Phase

    Delta

    Office/Residential/Distribution Area: 120/240 Single Phase or Split Phase

    International Service Entrance/Distribution Area: 230/400 Three-Phase Wye, 346/600 Three-Phase Wye

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    4/234

    SOURCE CONFIGURATIONS

    NOMINAL OPERATING VOLTAGE MODEL

    VOLTAG

    L-N L-L L-G CODE

    Single Phase L-N, 2W+G

    Single Phase L-L, 2W+G

    Single Phase L-L, 2W+G

    Split Single Phase, 3W+G

    *Three Phase Delta, 3W+G

    *Three Phase Delta Hi-Leg, 4W+G

    Three Phase Wye, 4W+G

    *Three Phase Wye, 3W+G

    100 N/A 100 100N110 N/A 110 110N

    120 N/A 120 120N

    230 N/A 230 230N

    277 N/A 277 277N

    346 N/A 346 346N

    N/A 208 208 208L

    N/A 240 240 240L

    N/A 400 400 400L

    N/A 480 480 480L

    N/A 600 600 600L

    N/A 208 120 208A

    N/A 240 120 240A

    N/A 400 230 400A

    N/A 480 277 480A

    N/A 600 346 600A

    100 173 100 100S

    110 190 110 110S

    120 208 120 120S

    230 400 230 230S

    277 480 277 277S

    346 600 346 346S

    N/A 208 208 208D

    N/A 240 240 240D

    N/A 400 400 400D

    N/A 480 480 480D

    N/A 600 600 600D

    A-N/B-N/C-N L-L A-G/B-G/C-G

    120/208/120 240 120/208/120 240H

    240/277/240 480 240/277/240 480H

    100 173 100 100Y

    110 190 110 110Y

    120 208 120 120Y

    230 400 230 230Y

    277 480 277 277Y

    346 600 346 346Y

    N/A 208 120 120YN/A 400 230 230Y

    N/A 480 277 277Y

    N/A 600 346 346Y

    * Please note: The Line-to-Ground voltage in a three wire Wye system differs from that of a Delta system

    Inherently, the SPD is a voltage sensitive device. Therefore, to insure proper operation it is imperative to

    correctly identify the appropriate voltage configuration when ordering. Consult factory with any

    questions.

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    5/23

    5

    You will hear the term AC Signal mentioned frequently; what does this mean?

    AC orAlternating Currentis an electrical current that changes in both magnitude and

    direction. The voltage and current is produced by alternating current generators in a

    sinusoidal waveform or sine wave.

    AC voltage alternates in both a positive and negative direction, one completeshiftfrom

    positive to negative is referred to as a cycle or 360 electrical degrees.

    The frequencyof the sine wave is the number of complete cycles (positive to negative

    shift) that occurs in one second. The common unit of measurement for frequency is hertz

    (HZ). In the United States we commonly refer to a frequency of 60 hertz where on cycle

    occurs in 1/60th

    of a second.

    Our products are designed to address many of the disturbances that occur on an AC

    signal.

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    6/23

    6

    (II.) CLASSIFICATION OF POWER PROBLEMS

    What are some of the typical power disturbances our product/s will address?

    We attenuate high frequency noise (3 kHz to 50 MHz) and clamp transients.

    What causes high frequency noise?High frequency noise is the most common power problem found in any facility. It is

    defined as a low to high amplitude, low current, and high frequency disturbance.

    Approximately, 99% of all power problems can be attributed to noise. Internally, noise

    can be generated by any switching type power supply, motor controllers, arcing contacts

    (when equipment is turned on and off), etc. Externally, noise may be generated by

    lightning, utility switching, etc.

    What causes transients?

    Similar to high frequency noise transients can be generated both externally and internally.

    External sources of transients are lightning, utility line work, system faults, etc. Internally,

    transients may be generated by motors, arc welders, transfer switches, etc. While thefrequency of occurrence may not be as high as noise, the effects are more sudden and

    devastating. A transient is defined as high voltage/high current, low frequency

    disturbance.

    What conduction path does high frequency noise or transients take to get to my

    equipment?

    The power disturbances can occur in both normal (line to neutral and or line to line) and

    common (line to ground and or neutral to ground) modes. However, common mode

    transients or noise, typically is generated by lightning, radio transmission, poor grounding

    and shielding to name a few. Normal mode disturbances commonly occur due to utility

    grid switching, computer operation, motor speed controllers, etc.

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    7/23

    7

    Power Conditions Definitions Causes Product to

    Recommend

    Common Mode Noise(line to ground and/or neutral

    to ground)

    Low to high amplitude,

    low current, and high

    frequency disturbances.Consists of impulses

    (amplitude of up to 50

    volts) and EMI/RFI noise

    (amplitude of millivolts

    to several volts) -

    measured to ground -

    superimposed on the

    power conductor.

    Radio transmission

    Normal computer

    operationArcing contacts

    (equipment turning

    on and off)

    Lightning

    Poor grounding

    and shielding

    Series

    Product

    Islatrol Elite

    Islatrol Plus

    Islatran

    Normal Mode Noise(line to neutral and/or line to

    line)

    Low to high amplitude,

    low current, and high

    frequency disturbances.

    Consists of impulses(amplitude of up to 50

    volts) and EMI/RFI noise

    (amplitude of millivolts

    to several volts) -

    measured line to neutral

    or line to line -

    superimposed on the

    power conductor.

    Normal computer

    operation

    Switching power

    supplies

    Motor speed

    controllers

    Islatrol

    Islatrol Elite

    Islatrol Plus

    Islatran

    Impulses and

    Transients

    High voltage/high

    current, low

    frequencydisturbance.Amplitude of 50 volts too

    as high as several

    thousand volts. Duration

    is typically less than a

    millisecond.

    Switching loads on

    and off.

    Utility switchingLightning

    Fault clearing

    IslaGuard

    (IH,IM,IL)Islatrol Elite

    Islatrol Plus

    Islatran

    Harmonics A continuous distortion

    of the normal sine

    wave, at frequencies

    lower than 3 kHz.

    Switching loads

    Normal computer

    operation

    Nothing- our

    products are

    designed to

    attenuate high

    frequency

    disturbances.

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    8/23

    8

    Power Conditions Definitions Causes Product to

    Recommend

    Overvoltages A high-voltage

    condition on one or

    more phases. Voltages

    above 110% of nominalvoltage. Duration is

    several cycles (a few

    seconds).

    Utility switching

    Rapid load

    reduction

    Nothing in

    our product

    line. The

    customerneeds a

    voltage

    regulator.

    Undervoltages or

    Brownouts

    A low-voltage

    condition on one or

    more phases. Voltages

    below 80-85% of

    nominal voltage.

    Duration is several

    cycles (a few seconds).

    Ground faults

    Starting large

    loads

    Inadequate power

    system capacity

    Utility switching

    Utility equipment

    failureLightning

    Nothing in

    our product

    line.The

    customer

    needs a

    voltage

    regulator

    Swells or Surges A high-voltage

    condition on one or

    more phases. Voltages

    above 110% of nominal

    voltage. Duration is one

    cycle or less.

    Utility switching

    Rapid load

    reduction

    Nothing in

    our product

    line. The

    customer

    needs a

    voltage

    regulator.

    Sags or Dips A low-voltage

    condition on one ormore phases. Voltages

    below 80-85% of

    nominal voltage.

    Duration is greater than

    one cycle.

    Ground faults

    Starting largeloads

    Inadequate power

    system capacity

    Utility switching

    Utility equipment

    failure

    Lightning

    Nothing in

    our productline.The

    customer

    needs a

    voltage

    regulator

    Power Outage,

    Blackout, or Power

    Cut

    A zero-volt condition

    lasting longer than a

    half-cycle.

    Ground Faults

    Equipment Failure

    Accidents

    Utility equipmentfailure

    Lightning

    Complete line

    ofSingle

    Phase UPS

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    9/23

    9

    (III.) Standards

    Canadian Standards Association (CSA): Consists of a series of Canadian electrical

    requirements. Including surge suppression, electrical code, filtering, and surge

    arrestors.

    American National Standards Institute and Institute of Electrical and Electronic

    Engineers (ANSI/IEEE C62.11, 62.41, C62.45):

    C62.11- IEEE Standard for Metal Oxide Surge Arresters for AC Circuit

    Power

    C62.41- IEEE Recommended Practice on Surge Voltages in Low-Voltage

    (600 volts and less) AC Power Circuits. : Characterizes electrical systems in

    which a surge exists including location categoriesand their applicable

    waveform.

    Location Categories C62.41

    The protectors ability to survive and to achieve a suitable let thru voltage depends on the

    size of the applied transient. This in turn depends on the protectors location. As

    mentioned, C62.41 outlines three location categories, those categories defined in the

    following manner:

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    10/23

    10

    Location Categories C62.41 Continued:

    Each category is broken into sub categories (A1, A2, A3, etc.) with waveforms and

    voltage/ ampere levels assigned to each. The following is a list of the waveforms defined

    in C62.41:

    Category Volts/Amps Wave Forms*C3 - Service Entrance 20 kV / 10 kA Bi-wave

    1.2 x 50 s, 8 x 20 s

    C2 - Service Entrance 10 kV / 5 kA Bi-wave

    1.2 x 50 s, 8 x 20 s

    B3/C1 - Service Entrance 6 kV / 3 kA Bi-wave

    1.2 x 50 s, 8 x 20 s

    B2 - Main Distribution

    Feeders

    4 kV / 2 kA Bi-wave

    1.2 x 50 s, 8 x 20 s

    B1 - Main Distribution

    Feeders

    2 kV / 1 kA Bi-wave

    1.2 x 50 s, 8 x 20 sB3 - Load Centers/Sub-

    Distribution Panels

    6 kV / 0.5 kA Ring Wave

    .5s - 100 kHz

    B2 - Load Centers/Sub-

    Distribution Panels

    4 kV / 0.33 kA Ring Wave

    .5s - 100 kHz

    B1 - Load Centers/Sub-

    Distribution Panels

    2 kV / 0.17 kA Ring Wave

    .5s - 100 kHz

    A3 - Wall Receptacles 6 kV / 0.2 kA Ring Wave

    .5s - 100 kHz

    A2 - Wall Receptacles 4 kV / 0.13 kA Ring Wave

    .5s - 100 kHz

    A1 - Wall Receptacles 2 kV / 0.07 Ring Wave

    .5s - 100 kHz

    * Category used for the multiple hit test (or endurance test)

    What exactly do these waveforms look like?

    1.2 x 50 us 8 x 20 us

    .5 us x 100kHz

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    11/23

    11

    C62.45- Guide On Surge Testing for Equipment Connected to Low-Voltage

    (600 volts and less) AC Power Circuits. : Test procedures for surge

    suppressors are defined.

    Federal Information Processing Standards Publication 94 (FIBS PUB 94) - Aguideline on electrical power for ADP installations (US Department of Commerce,

    National Bureau of Standards)

    National Electrical Manufacturer Association (NEMA LS-11992): A document that

    defines specification parameters and their definitions. The document also mentions

    test and evaluation procedures.

    National Fire Protection Association (NFPA 20, 70, 75 and 780)

    NFPA 20refers to the standard for the installation of Centrifugal Fire Pumps.

    Mentions C62.11 and the requirement for suppression.

    NFPA 70: This is the National Electric Code (See NEC listed below).

    NFPA 75Standard for the Protection of Electronic Computer/Data Processing

    Equipment

    NFPA 780Lightning Protection Code: Covers requirements for lightning

    protection for various types of structures including structures containing

    flammable gases and vapors.

    National Electric Code (NEC): Code that applies to installation of equipment-

    includes specific rules regarding wire sizes, fusing, grounding, etc.)

    Underwriters Laboratories (UL 1449 and UL 1283)

    UL 1283refers to safety testing of filters or products that act to filter.

    UL 1449refers to UL safety test often used to compare an SPDs ability to

    clamp a transient

    First Edition

    Effective August 1985

    Second Edition

    Effective August 1997 *Effective 1998

    (New Products) (Current Products Postponed until Aug. 1998)

    UL 1449 consists of the following:

    Measured Limited Voltage TestPermanently Connected

    - 6kV, 1.2/50s open circuit voltage

    - .5kA, 8/20s short circuit current

    - Test with 6 leads external to enclosure

    Surge Current Test

    Permanently Connected

    - 20kV, 1.2/50s open circuit voltage

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    12/23

    12

    - 10 kA, 8/20 s short circuit current

    - Operation of O.C. protection is acceptable

    -

    UL 1449 Continued:

    Withstand Test- 125% Rated voltage for 7 hours

    Abnormal Over-Voltage Limited Current

    - Simulated lifted neutral

    - Full phase voltage

    - Limited current @ .125A, .5A, 2.5A, 5.0A

    Abnormal Over-Voltage High Current

    - Simulate miswiring

    - Full phase voltage

    - Rated Fault Current 5kA minimum

    - TVSS instruction manual to define conditions of application

    International Electrotechnical Commission (IEC 801): Electromagnetic compatibility

    for industrial and data process, measurement and control equipment.

    International Standards Organization (ISO) Company certified ISO 9001: Quality

    standard

    Military Standards (MIL-220A): A military standard that defines a method of testing a

    device's noise attenuation capability.

    NEMA Enclosure Standards:

    NEMA Type 1Enclosure:Intended for indoor use primarily to provide a

    degree of protection against contact with the enclosed equipment.

    NEMA Type 12Enclosure:Intended for indoor use primarily to provide a

    degree of protection against dust, falling dirt, and dripping non-corrosive

    liquids.

    NEMA Type 3 Enclosure: Intended for outdoor use primarily to provide a

    degree of protection against windblown dust, rain, sleet, and external ice

    formation.

    NEMA 3R Enclosure: Intended for outdoor use primarily to provide a degree

    of protection against, rain, sleet, and external ice formation.

    NEMA 4 Enclosure: Intended for indoor or outdoor use primarily to provide

    a degree of protection against windblown dust and rain, splashing water andhose directed water.

    NEMA 4X Enclosure: Intended for indoor or outdoor use primarily to

    provide a degree of protection against corrosion, windblown dust and rain,

    splashing water and hose directed water.

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    13/23

    13

    (IV.) PRODUCTS

    What is a surge protective device?

    A voltage dependent component connected in parallel with the load and limits current. It

    may be connected between two lines or any line and ground. It protects the electrical

    system by limiting surge voltage while diverting surge current.

    Series Product Line:

    Advantages Disadvantages

    Low clamping levels

    Excellent noise attenuation

    Controlled lead lengths to suppression

    Potentially very large (dependent upon

    protected load).

    Larger units may be expensive

    modules. May be difficult to service due to series

    connection.

    The series connected product line consists of the following:

    CONTROL CONCEPTS

    Islatrol

    Islatrol Elite

    Islatrol Plus

    Islatran

    Islatron

    Islatrol Product Description:

    High Frequency Noise Filter

    Low Pass Filter

    RLC Circuit/Filter

    Features

    Line to Neutral Filtering (Normal Mode)

    Single Phase or Three Phase Applications

    amp - 1200 ampere available

    Attenuates (or reduces the amplitude of) noise that

    occurs in a frequency range of 3 kHz to 50 MHz.

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    14/23

    14

    Islatrol Elite Product Description:

    High Frequency Noise Filter with TVSS

    Low Pass Filter with TVSS

    RLC Circuit/Filter with TVSS

    Features

    Transient Suppression/Noise Filtering - All Modes

    Single Phase applications only

    3 - 20 ampere available

    Attenuates ( or reduces the amplitude of ) noise

    that occurs in the frequency range of 3kHz to 50 MHz.

    45kA Transient Suppression Total

    UL1449, UL 1283, CUL, CE

    Islatrol Plus Product Description:

    High Frequency Noise Filter with TVSS

    Low Pass Filter with TVSS

    RLC Circuit/Filter with TVSS

    Features

    Transient Suppression/Noise Filtering - All Modes

    Single Phase applications only

    2.5 - 30 ampere available

    Attenuates (or reduces the amplitude) noise that occurs

    in a frequency range of 3 kHz to 50 MHz.

    39.9 kA Transient Suppression - Total

    UL 1283, CSA

    Islatran Product Description:

    High Frequency Noise Filter with TVSS

    and Isolation Transformer

    Low Pass Filter with TVSS

    and Isolation Transformer

    RLC Circuit/Filter with TVSS

    and Isolation Transformer Features

    Transient Suppression/Noise Filtering - All Modes

    Single Phase applications only

    2.5 - 16 ampere available

    Attenuates (or reduces the amplitude) noise that occurs

    in a frequency range of 3 kHz to 50 MHz.

    39.9 kA Transient Suppression Total

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    15/23

    15

    Parallel Product Line:

    Advantages Disadvantages

    High transient protection

    Low cost Disconnect allows unit to be taken off

    Clamping levels adversely affected by

    long lead lengths (installation) Filter capability not as good as series

    line without interruption of service. installed devices (no inductors)

    Small package

    The parallel connected product line consists of the following:

    CONTROL CONCEPTS

    IslaGuard Series

    IH (High Exposure) IM (Medium Exposure) IL (Low Exposure)

    IslaGuard Product Description:

    TVSS/SPD

    Main/Sub Panel Mount Suppressor

    Features

    (IH) Islaguard High Exposure Series

    - 100kA to 400kA Surge Current Capacity

    - Replaceable Modules

    - Alarm and Disconnect Available

    - 5 year warranty

    (IM) Islaguard Medium Exposure

    - 100kA to 160kA Surge Current Capacity

    - All mode and two mode protection

    - Small footprint

    - All voltage and phase configurations

    - NEMA 12 metal enclosure

    - Form C contact, (100-2 units ONLY), LED status indication

    - 5 year warranty

    (IL) Islaguard Low Exposure

    -

    25kA to 100kA Surge Current Capacity- All mode and two mode protection

    - Small footprint

    - All voltage and phase configurations

    - Form C contact, LED status indication

    - Sand Encapsulation

    - Thermal protection

    - 5 year warranty

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    16/23

    16

    (V.) SELECTION OF PRODUCTS

    Islatrol:The product line is separated into six main groups.

    1.

    Single Phase 120 volt2. Single Phase 240 volt

    3. Single Phase 480 volt

    4. Three Phase120/208

    5. Three Phase 277/480

    6. DC (Call Application Engineer)

    Each of these six main groups can be broken into sub-groups based on ampere rating (the

    protected equipments current draw under normal operation).

    Example: a single phase, 120-volt unit rated for a 5-amp load is an I-105

    Note: The 120 volt, single phase Islatrols can be purchased as a 5 line cord/receptacle

    unit or as printed circuit board mount (.25 amps) unit. We label the line cord models with

    a prefix of LR (for line cord/receptacle) and add the suffix PC to the model number for

    printed circuit board.

    To help a customer select an Islatrol:

    1. Determine Phase configuration. - Is the filter protecting a Three Phase Wye load?

    Three Phase Delta configured panel? Single Phase configured panel?

    2. Determine Voltage configuration- Is the filter protecting a 120/208-volt system?

    480 volt system? Keep in mind if the voltage required does not match the selectionsin the catalog; always choose the higher voltage. For example: If the voltage level is

    higher than 120 (say 230 V) but less than 277 select the Islatrol configured for 277

    volts.

    3. Determine Ampere rating of protected load: Again, if the protected load is not

    specifically listed in the catalog, move to the next, higher, ampere rating available.

    For example: If the load under normal operation will draw 10 amps, you would chose

    a unit rated for a 15-amp load.

    The model #: I-3-42001

    st(I) - indicates Islatrol product line

    2nd

    (3)- indicates a Three Phase configuration

    3rd

    (4)- indicates the Islatrol voltage level (line to line) is 480

    4th

    (200)- indicates the Islatrol can handle a 200-amp load.

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    17/23

    17

    Example 1:

    Customer: "I have a 220/380 V Wye system but I dont see this voltage listed in the

    catalogue. Which Islatrol do I select?

    Control Concepts: "You would need an I-3-4 series, however, I need to know the ampere

    rating of your protected load."Customer:"The load is 100 amps per phase."

    Control Concepts: You would select an I-3-4100

    Example 2:

    Customer: "I want an Islatrol, single phase 120 volt with a load of 10 amps."

    Control Concepts: "Would you like a hard wired unit or one with a line cord/receptacle

    input and output?"

    Customer: "I want a line cord/receptacle type."

    Control Concepts: You would select an LRI-115.

    Customer:Will this unit be too large, I see its rated for 15 amps, my load is only 10

    amps?Control Concepts: This selection will be fine. Oversizing the load capability of the

    Islatrol will have no affect on performance.

    Islatrol Elite and Islatrol Plus

    The product line is separated into two main groups.

    1. Single Phase 120 volt

    2. Single Phase 240 volt

    Both of these two main groups can be broken into sub-groups based on ampere rating (theprotected equipments current draw under normal operation). The 120-volt single phase

    Islatrol Plus is then offered in a hardwired or line cord/receptacle input/output

    configuration.

    The Islatrol Elite offers the following additional features:

    1. Finger-safe terminals

    2. UL1449, CUL and CE listings.

    3. Form C contacts for remote indication.

    4. DIN mountable enclosure.

    **** Note: Both models MAX 20 Amp Continuous Load Current****

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    18/23

    18

    To help a customer select Either an Islatrol Plus or Islatrol Elite:

    1. Confirm Phase configuration. - Is the filter in line with a true single-phase load?

    Two wires and a ground?

    2. Determine Voltage - Is the filter protecting a 120-volt system? 240 volt system?Keep in mind if the voltage required does not match the selections in the catalog;

    3. Determine Ampere rating of protected load: Again, if the protected load is not

    specifically listed in the catalog, move to the next, higher, ampere rating available.

    For example: If the load under normal operation will draw six amps, you would

    choose a unit rated for a 7.5 amp load (Islatrol Series) or 10amp load (Islatrol Elite

    Series).

    4. Determine Any Special Features Desired: If DIN type mounting, additional

    certification (UL1449, CUL, CE) or special terminals are desired then use Islatrol

    Elite.

    The Model #:LRIC+105

    1st(LR) - indicates the input/output to the Islatrol plus is via line cord/receptacle

    2nd

    (IC+)- indicates Islatrol Plus product line.

    3rd

    (1)- indicates 120 volt single phase

    4th

    (05)- indicates the Islatrol Plus can handle a 5 amp load

    Example 1:

    Customer: "I have a load that draws 9 amps what product do I choose?"

    Control Concepts: "I need to know the voltage and phase configuration."

    Customer:The voltage is 120-volt single phase.

    Control Concepts: Two wires and a ground?

    Customer:Yes.

    Control Concepts: Would you like a hardwired or line cord/receptacle model.

    Customer: Hardwired with finger safe terminals.

    Control Concepts: The Islatrol Elite model number you would select is an IE-110.

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    19/23

    19

    Islatran

    The unit is separated into two main groups.

    1. Single Phase 120 volt

    2. Single Phase 240 volt

    Both of these two main groups can be broken into sub-groups based on ampere rating (the

    protected equipments current draw under normal operation).

    The 120-volt single phase is offered in a hardwired or line cord/receptacle input/output

    configuration (all models). A 2 and 6.25 amp model is available with a medical grade

    receptacle (labeled as UL544). The 240-volt single phase Islatran is available in a

    hardwired or line cord/receptacle input/output configuration for six and eight amp loads

    only.

    1. Confirm Phase configuration. - Is the filter in line with a true single-phase load?

    Two wires and a ground?

    2. Determine Voltage - Is the filter protecting a 120-volt system? 240 volt system?

    Keep in mind if the voltage required does not match the selections in the catalog;

    always choose the higher voltage. For example: If the voltage level is higher than 120

    (say 230 V) but less than 240 select the Islatrol configured for 240 volts.

    3. Determine Ampere rating of protected load: Again, if the protected load is not

    specifically listed in the catalog, move to the next, higher, ampere rating available.

    For example: If the load under normal operation will draw seven amps, you would chose

    a unit rated for an 8-amp load.

    The Model #: LRA-120

    1st(LR) - indicates the input/output to the Islatran plus is via line cord/receptacle

    2nd

    (A)- indicates Islatran product line with standard receptacle.

    3rd

    (1)- indicates 120 volt single phase

    4th

    (20)- indicates the Islatran can handle a 16 amp load

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    20/23

    20

    IslaGuard Series

    The unit is separated into three series: IH, IM, IL.

    Choice of unit is determined by the following:

    1. Surge current per phase requirements:2. Modes of protection required: any combination of

    3. Voltage Configuration

    4. Phase Configuration

    To help a customer select an IslaGuard:

    1. Determine Modes of Protection Requirements: Are they looking for line to line,

    line to ground, line to neutral, or neutral to ground - any combination.

    2. Determine Surge Current Requirements: 25kA to 400 kA

    3. Determine Voltage - Is the IslaGuard installed in parallel with a 120/208 system?

    240 volt system? Keep in mind the voltage requirement is very important. If the

    voltages present at the panel do not match any of the selections in the catalog ,

    contact Applications Engineering Dept.

    4. Confirm Phase configuration. - Is the IslaGuard installed in parallel with a single-

    phase panel? Split Phase? Three Phase Wye or Delta?

    The Catalog Model #: IH277Y400R

    1st(IH)- indicates Islaguard High Exposure

    2

    nd

    (277Y)- indicates IslaGuard voltage/phase configuration3rd

    400- indicates total protection of 400kA per phase / 200kA per mode L-N, L-G, N-G

    4th

    (R) - indicates Rotary Disconnect.

    Example 1:

    Customer: "I have a 480 volt system, what product should I select?"

    Control Concepts:"Is your 480-volt system a 277/480 Three phase Wye or a 480 volt

    Three Phase Delta?"

    Customer: "I am not sure."

    Control Concepts: Do you have 4 wires and a ground (3 phases and a neutral + gnd) or

    3 wires and a ground (3 phases + gnd)?

    Customer: 4 wires and a ground.Control Concepts: What modes do you want to protect?

    Customer:"The specification I am looking at calls for all modes."

    Control Concepts:What is your surge current requirement per phase?

    Customer: I need 200,000 amps per phase.

    Control Concepts: Do you need a disconnect ?

    Customer:Yes.

    Control Concepts: Our model number is IH277Y200R.

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    21/2321

    (VII.) Typical Questions

    Q: Is there any difference between a surge and a transient or transient overvoltage?

    A: The terms are typically used to describe the very short duration increases in voltage

    caused by lightning. In this context surge means the same as transient overvoltage orin its shortened form transient. However, surge is a vague term also used to describe

    overvoltages up to a few seconds (swells) in duration.

    Q: What is the source of electrical disturbances?

    A: You can look at three main areas as a source of electrical disturbances:

    1. The Utility Company- No matter where you go, commercial AC power system is

    polluted with spikes, surges, and other disturbances generally called electrical

    noise. Power-line noise has always been a part of the electrical utilities. Its a natural

    by product of the distribution and use of electric power.If demand for power increases beyond the capacity of the utility companys generator

    in one area, or if heavy industrial use overloads the power system, the corrective

    action of the utility company can cause spikes and transients to appear on the power

    line.

    2. Lightning- Lightning strikes may not be the most common source of power-line

    noise, but they are certainly the most devastating. Even when the strike is many miles

    away, surges and spikes measuring thousands of volts may show up at your service.

    3. Electrical Loads- Dramatic events like lightning may get all the attention when it

    comes to power line disturbances, but on a day-to-day basis, much more electrical

    noise is created by noisy electrical loads.

    Copiers, computers, heating ventilating and air conditioning, coffee makers, power

    tools, vending machines and the like throw noise back into the electrical system when

    they operate.

    Q:Why are todays systems so much more sensitive than they used to be?

    A: There are two reasons for this:

    1. Changing Power Supplies- During the last 10 years most computer manufacturers

    have changed from using linear DC power supplies to switching type power supplies.

    Because the switching power supplies operate by switching on and off rapidly and

    drawing a lot of current during each cycle, they can generate a lot of noise.

    2. Chip Complexity- The chips themselves are more complex, smaller, and more

    vulnerable to noise than they used to be.

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    22/2322

    Questions Continued:

    Q: What is Let-Thru Voltage?

    A: Let-Thru voltage is simply the amount of transient voltage that is allowed to pass

    through to your protected load. It is the same as the clamping level. This value is typicallybased on the IEEE category B3 wave form/pulse or UL 1449 clamping level. An example

    would be our let-thru voltage on an IH120Y200R is a 400-volt.

    Q: What is meant by speed of response? We claim .5 ns.

    A: This value is often misunderstood. The customer often believes that this value is

    actually the installed response time of the surge suppresser. In reality, the speed ofresponse, is the component level speed of response, not the products. The term became

    popular with manufacturers that employ Silicon Avalanche Diodes in their design -

    SADs intrinsic properties give it a slight edge in response time when compared to

    MOVs. However, the real worldresponse time of a unit is better represented by its

    clamping capability or the UL 1449 rating.

  • 7/25/2019 CONTROL CONCEPTS SURGE PROTECTIVE DEVICE TRAINING MANUAL

    23/23

    Product Questions

    Q: How do I determine which size Islaguard to select IH, IM, or IL.

    A: Unfortunately, there is no cookbook method to selecting a parallel device. Eachcustomer will be unique; therefore, you will have to ask many questions to evaluate their

    need. The following is a few of the things I would ask to determine an appropriate unit:

    1. Determine the Exposure Levelof the site. This includes the lightning activity in their

    area, the distance from the power-generating source, the proximity to other transient

    generating loads.

    2. Examine Site History. Do they have a history of problems at the site?

    3. The Protected Load. What are they trying to protect? Will the Interceptor be

    protecting a new MRI wing with critical, expensive equipment or will it simply

    protect a lighting panel

    4.

    The Customers Tolerance for Risk. Is the customer willing to take a chance on a

    disruption in their daily activities due to equipment failure? What is the cost of their

    companys downtime? Considering this cost one can easily justify the initial

    investment of a suppression device. Typically, this initial cost may be less than an

    hour of downtime.

    5. The Customers Budget. If the end user does not have the money to invest in a

    higher end suppression system, we can value engineer a solution for them.

    Q: How far away from my panel can install my Islaguard?

    A: As in any parallel installation of a surge protective device, you would want to get asclose as possible to the bus you are protecting. The effectiveness of a parallel device is

    dramatically reduced as the lead length increases. Optimally, the best installation would

    be approximately 18 inches or less from the bus.

    Q: What is the difference between the Islatrol, the Islatrol Plus/ Elite, and the Islatran?

    A: The Islatrol is a normal mode high frequency noise filter. The Islatrol Plus is a normal

    and common mode high frequency noise filter/transient suppresser. In addition to the IC+

    features the IE model is DIN mountable, has finger safe terminals and carries both UL

    1449 and 1283 certification. The Islatran is a normal and common mode high frequency

    noise filter/transient suppresser with isolation transformer.