compact 18-15 ram bop training
DESCRIPTION
Compact 18-15 Ram BOPTRANSCRIPT
Ram Blowout PreventersRam Blowout Preventers
Compact 18 3/4 - 15,000Compact 18 3/4 - 15,000
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Compact Ram BOPCompact Ram BOP
Models and SizesModels and Sizes Ram AssembliesRam Assemblies Features and BenefitsFeatures and Benefits PerformancePerformance MaintenanceMaintenance
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Compact Ram BOP SizesCompact Ram BOP Sizes
18 3/4 - 5,00018 3/4 - 5,000
18 3/4 - 10,00018 3/4 - 10,000
18 3/4 - 15,00018 3/4 - 15,000
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18 3/4 - 15,000 Ram BOP18 3/4 - 15,000 Ram BOP
Body configurationsBody configurations SingleSingle Standard doubleStandard double Extended doubleExtended double Studded x flangedStudded x flanged
Side outletsSide outlets StuddedStudded FlangedFlanged 3 1/16 or 4 1/163 1/16 or 4 1/16
Operator optionsOperator options 15 1/2” standard15 1/2” standard 19” optional shear19” optional shear 22” optional shear22” optional shear MPL standardMPL standard
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Ram Assembly TypesRam Assembly Types
Fixed Bore RamsFixed Bore Rams Tubing RamsTubing Rams Drill Pipe RamsDrill Pipe Rams Casing RamsCasing Rams
Variable RamsVariable Rams 3 1/2 - 5 1/23 1/2 - 5 1/2 4 1/2 - 74 1/2 - 7
Blind / Shear RamsBlind / Shear Rams Casing Shear RamsCasing Shear Rams
Dual Offset Hanging Dual Offset Hanging RamsRams
Orientation RamsOrientation Rams
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Compact Features / BenefitsCompact Features / Benefits
Next generation designNext generation design Lighter weightLighter weight Shorter heightShorter height Field MaintainableField Maintainable
Interchangeable ramsInterchangeable rams Patented bonnet sealPatented bonnet seal Low torque bonnet boltsLow torque bonnet bolts Replaceable manifold Replaceable manifold
hinge assemblyhinge assembly
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Compact 18 3/4 - 15,000Compact 18 3/4 - 15,000
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Body Features / BenefitsBody Features / Benefits
Inconel ring groovesInconel ring grooves End connectionsEnd connections
Studded x flangedStudded x flanged BX-164 standardBX-164 standard CX-18 optionalCX-18 optional
Side outletsSide outlets Flanged or studdedFlanged or studded BX-154 (3 1/16)BX-154 (3 1/16) BX-155 (4 1/16)BX-155 (4 1/16)
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Body Features / BenefitsBody Features / Benefits
Replaceable upper seal Replaceable upper seal seatseat
Replaceable ram cavity Replaceable ram cavity wear platewear plate
Bonnets hinge from Bonnets hinge from either sideeither side
Corrosion protectionCorrosion protection Inconel ring groovesInconel ring grooves Inconel inlay in bonnet Inconel inlay in bonnet
sealing areasealing area
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Ram Cavity Upper Seal SeatRam Cavity Upper Seal Seat
Field proven since Field proven since 19791979
Field replaceable Field replaceable wear surfacewear surface
Epoxy phoenlic Epoxy phoenlic corrosion coatingcorrosion coating
Retained by snap ring & 16 set screwsRetained by snap ring & 16 set screws
Stainless steel snap ring and set screwsStainless steel snap ring and set screws
High temperature seal and backup ringHigh temperature seal and backup ring
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Ram Cavity Wear PlateRam Cavity Wear Plate
Field replaceableField replaceable Compensates for ram Compensates for ram
cavity wearcavity wear Retained by two Retained by two
interlocking pins and interlocking pins and four set screwsfour set screws
Stainless steel pins Stainless steel pins and set screwsand set screws
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Bonnet Features / BenefitsBonnet Features / Benefits
Patented bonnet sealPatented bonnet seal Low torque bonnet Low torque bonnet
boltsbolts Corrosion protectionCorrosion protection
Inconel inlay in bonnet Inconel inlay in bonnet seal areaseal area
Inconel inlay in piston Inconel inlay in piston rod bore seal arearod bore seal area
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Compact OperatorsCompact Operators
Piston sizes availablePiston sizes available Standard 15 1/2”Standard 15 1/2” Optional shear 19”Optional shear 19” Large shear 22”Large shear 22”
Reliable multiple Reliable multiple position lock (MPL)position lock (MPL)
Optional patented ram Optional patented ram position indicatorposition indicator
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Bonnet Corrosion ProtectionBonnet Corrosion Protection
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Bonnet Seal Carrier RingBonnet Seal Carrier Ring
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Bonnet Seal Carrier RingBonnet Seal Carrier Ring
Patented designPatented design Initially designed for Initially designed for
11” - 20,000 BOP11” - 20,000 BOP Pressure energizedPressure energized High reliabilityHigh reliability Low torque bonnet boltsLow torque bonnet bolts High temperatureHigh temperature
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Compact MPL OperatorCompact MPL Operator
Ram Position
Indicators
Reliable MPL
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Multiple Position LockMultiple Position Lock
Field proven design since 1980Field proven design since 1980 Interchangeable parts on 11” and larger BOPInterchangeable parts on 11” and larger BOP No extra functions requiredNo extra functions required Automatic locking every closureAutomatic locking every closure Automatically unlocks on opening ramsAutomatically unlocks on opening rams
Bearing
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Hydraulic Fluid HingeHydraulic Fluid Hinge
Pressure balanced Pressure balanced symmetrical seal subsymmetrical seal sub
17-4 SS seal sub17-4 SS seal sub Electroless nickel coating Electroless nickel coating
of fluid hinge boreof fluid hinge bore Epoxy phenolic coating on Epoxy phenolic coating on
manifold sealing surfacesmanifold sealing surfaces Adjust bonnet elevation Adjust bonnet elevation
with hinge pinswith hinge pins
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Fluid Hinge Seal SubFluid Hinge Seal Sub
New designNew design 3 piece design3 piece design Stainless steelStainless steel SymmetricalSymmetrical Pressure balancedPressure balanced
Original designOriginal design 2 piece design2 piece design Epoxy phenolic coatedEpoxy phenolic coated
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MPL Operator MaintenanceMPL Operator Maintenance
Good maintenance results in:Good maintenance results in: Rams open or close reliablyRams open or close reliably Minimum backlashMinimum backlash
Periodically run MPL bearing checkPeriodically run MPL bearing check Replace bearings annuallyReplace bearings annually Check MPL nut for excessive wear during Check MPL nut for excessive wear during
major overhaul major overhaul Maintain clean operator fluidMaintain clean operator fluid
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BOP Assembly HeightsBOP Assembly Heights
Single BOPSingle BOP Flanged x studdedFlanged x studded 47.00 in.47.00 in.
1194 mm1194 mm Standard DualStandard Dual
Flanged x studdedFlanged x studded 75.06 in.75.06 in.1907 mm1907 mm
Extended DualExtended Dual Flanged x studdedFlanged x studded 88.06 in.88.06 in.
2237 mm2237 mm
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BOP Assembly WeightsBOP Assembly Weights
Single BOPSingle BOP 22” operator22” operator 29,000 lb29,000 lb 13,200 kg13,200 kg
Standard Dual BOPStandard Dual BOP 15 1/2” + 15 1/2”15 1/2” + 15 1/2” 50,000 lb50,000 lb 22,700 kg22,700 kg 15 1/2” + 19”15 1/2” + 19” 50,700 lb50,700 lb 23,000 kg23,000 kg 15 1/2” + 22”15 1/2” + 22” 51,100 lb51,100 lb 23,200 kg23,200 kg 22” + 22”22” + 22” 52,200 lb52,200 lb 23,700 kg23,700 kg
Extended Dual BOPExtended Dual BOP 15 1/2” + 22”15 1/2” + 22” 53,500 lb53,500 lb 24,300 kg24,300 kg
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BOP Component WeightsBOP Component Weights
Bonnet AssembliesBonnet Assemblies 15 1/2 Operator15 1/2 Operator 5500 lb5500 lb 2500 kg2500 kg 19” Operator19” Operator 5850 lb5850 lb 2650 kg2650 kg 22” Operator22” Operator 6050 lb6050 lb 2740 kg2740 kg
BonnetsBonnets 15 1/2 & 19”15 1/2 & 19” 2780 lb2780 lb 1260 kg1260 kg 22”22” 2840 lb2840 lb 1290 kg1290 kg
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BOP Component WeightsBOP Component Weights
BodyBody SingleSingle 15,000 lb15,000 lb 6,800 kg6,800 kg Standard DualStandard Dual 26,700 lb26,700 lb 12,100 kg12,100 kg Extended DualExtended Dual 29,100 lb29,100 lb 13,200 kg13,200 kg
Ram AssembliesRam Assemblies 5” Pipe5” Pipe 840 lb840 lb 380 kg380 kg 3 1/2 - 5 1/2 HVR3 1/2 - 5 1/2 HVR 800 lb800 lb 360 kg360 kg Blind / Shear RamsBlind / Shear Rams 750 lb750 lb 340 kg340 kg Casing Shear RamsCasing Shear Rams 850 lb850 lb 380 kg380 kg
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Operator VolumesOperator Volumes
Operator Volumes (per cavity)
Size Close Open
15 1/2 inch 19.50 gal
73.8 liter
16.82 gal
63.7 liter
19 inch 29.31 gal
110.9 liter
26.62 gal
100.8 liter
22 inch 39.29 gal
148.7 liter
36.61 gal
138.6 liter
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Operator RatiosOperator Ratios
Operator
Size
Closing
Ratio
Opening
Ratio
15 1/2” 7.27 : 1 2.56 : 1
19” 10.49 : 1 3.85 : 1
22” 14.64 : 1 5.16 : 1
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Bolting DataBolting Data
Description Thread Size Wrench Size Torque(make-up)
Bonnet bolts 4.00 – 8 UN 4.125 Hex 2000 ft-lb2710 N-m
Cylinder nuts 1.25 – 8 UN 2.00 Hex 900 ft-lb1220 N-m
Cylinder HdCap Screw
1.25 – 8 UN 1.875 Hex 900 ft-lb1220 N-m
Manifold &Bonnet Hinge
1.00 – 8 UN 0.75 Hexallen wrench
400 ft-lb540 N-m
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Fixed Bore RamsFixed Bore Rams
NACE compliantNACE compliant Replaceable MP35N Replaceable MP35N
hanging inserthanging insert
Packer retained by Packer retained by bolts from back of rambolts from back of ram
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Fixed Bore RamsFixed Bore Rams
Drill Pipe RamsDrill Pipe Rams 3116832-013116832-01 3 1/23 1/2 3116832-023116832-02 44 3116832-033116832-03 4 1/24 1/2 3116832-043116832-04 55 3116832-053116832-05 5 1/25 1/2 3116832-063116832-06 6 5/86 5/8
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Fixed Bore RamsFixed Bore Rams
Casing RamsCasing Rams 3116837-123116837-12 77 3116837-133116837-13 7 5/87 5/8 3116837-143116837-14 8 5/88 5/8 3116837-153116837-15 9 5/89 5/8 3116837-163116837-16 10 3/410 3/4 3116837-173116837-17 11 3/411 3/4 3116837-183116837-18 13 3/813 3/8
Tubing RamsTubing Rams 3116837-013116837-01 BlindBlind 3116837-023116837-02 1.9001.900 3116837-033116837-03 2 1/162 1/16 3116837-043116837-04 2 3/82 3/8 3116837-053116837-05 2 7/82 7/8
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Ram Temperature RatingsRam Temperature Ratings
BOP MetalBOP Metal -20° to 250° F-20° to 250° F
Drill Pipe RamsDrill Pipe Rams 30° to 250° F30° to 250° F
Tubing / Casing RamsTubing / Casing Rams 30° to 250° F30° to 250° F
Variable RamsVariable Rams 30° to 180° F30° to 180° F
Blind / Shear RamsBlind / Shear Rams 30° to 180° F30° to 180° F
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Variable Bore RamsVariable Bore Rams
NACE compliantNACE compliant Replaceable MP35N Replaceable MP35N
hanging insertshanging inserts Patented interlocking Patented interlocking
packer insertspacker inserts 15,000 psi rating on 15,000 psi rating on
all pipe sizesall pipe sizes 31168333116833 3 1/2 - 5 1/23 1/2 - 5 1/2 31188443118844 4 1/2 - 74 1/2 - 7 developmentdevelopment 5 1/2 - 7 5/85 1/2 - 7 5/8
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Blind / Shear RamsBlind / Shear Rams
Field proven designField proven design 1989 Treasure Saga1989 Treasure Saga Excellent fatigue lifeExcellent fatigue life
High capacity designHigh capacity design Shear 9 5/8 casingShear 9 5/8 casing Stellite sealing surfaceStellite sealing surface Designed for 15 1/2” Designed for 15 1/2”
19” and 22” operators19” and 22” operators PN 3118550PN 3118550
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Casing Shear RamsCasing Shear Rams
13 3/8” 13 3/8” 72.0 lb/ft 72.0 lb/ft L-80L-80 1890 psi1890 psi 11 3/4”11 3/4” 65.0 lb/ft65.0 lb/ft Q-125Q-125 2290 psi2290 psi 8 5/8”8 5/8” 49.0 lb/ft49.0 lb/ft L-80L-80 1990 psi1990 psi 6 5/8”6 5/8” 27.7 lb/ft27.7 lb/ft S-135S-135 1420 psi1420 psi 5”5” 19.5 lb/ft19.5 lb/ft S-135S-135 1490 psi1490 psi PN 3121504; Non-sealing & fits any BOP cavityPN 3121504; Non-sealing & fits any BOP cavity
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Dual Offset Hanging RamsDual Offset Hanging Rams
Dual Offset HangingDual Offset Hanging Dual 3 1/2 stringDual 3 1/2 string 5000 psi rated5000 psi rated 100,000 lb per string100,000 lb per string PN 3111934PN 3111934
Orientation RamsOrientation Rams PN 3111935PN 3111935
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API Performance TestsAPI Performance Tests
BOP TestingBOP Testing Sealing CharacteristicsSealing Characteristics Fatigue Life TestsFatigue Life Tests Stripping LifeStripping Life Hangoff TestsHangoff Tests Shear TestsShear Tests Ram Locking DeviceRam Locking Device Ram Access TestRam Access Test
Ram TestingRam Testing Sealing CharacteristicsSealing Characteristics Fatigue Life TestsFatigue Life Tests Stripping LifeStripping Life Hangoff TestsHangoff Tests Shear TestsShear Tests Ram Locking DeviceRam Locking Device Ram Access TestRam Access Test Temperature Temperature
Verification TestsVerification Tests
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Closing Ratio, Pipe RamsClosing Ratio, Pipe Rams
0
1,000
2,000
3,000
0 5,000 10,000 15,000
Wellbore Pressure (pssi)
Clo
sing
Pre
ssur
e (p
si)
Theoretical5-inch Pipe
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Pressure on PipePressure on Pipe
0
5,000
10,000
15,000
20,000
25,000
0 5,000 10,000 15,000
Wellbore Pressure (psi)
Pip
e P
ress
ure
(psi
)
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Closing Ratio, 3 1/2 - 5 1/2Closing Ratio, 3 1/2 - 5 1/2
0
1,000
2,000
3,000
0 5,000 10,000 15,000
Wellbore Pressure (psi)
Clo
sing
Pre
ssur
e (p
si)
Theoretical3 1/2 Pipe5 1/2 Pipe
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Closing Ratio, Shear RamsClosing Ratio, Shear Rams
0
1,000
2,000
3,000
0 5,000 10,000 15,000
Wellbore Pressure (psi)
Clo
sing
Pre
ssur
e (p
si)
15 1/2 inch19 inch22 inch
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Opening RatioOpening Ratio
0
1,000
2,000
3,000
0 5,000 10,000 15,000
Wellbore Pressure (psi)
Ope
ning
Pre
ssur
e (p
si)
Pipe Rams3 1/2 - 5 1/2 HVR
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Opening Ratio, Shear RamsOpening Ratio, Shear Rams
0
1,000
2,000
3,000
0 5,000 10,000 15,000
Wellbore Pressure (psi)
Ope
ning
Pre
ssur
e (p
si)
15 1/2" Operator19" Operator22" Operator
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Ram Fatigue LifeRam Fatigue Life
Pipe RamsPipe Rams > 78 wellbore pressure > 78 wellbore pressure
cycles (546 closures)cycles (546 closures)
Blind / Shear RamsBlind / Shear Rams 104 wellbore pressure 104 wellbore pressure
cycles (728 closures)cycles (728 closures)
3 1/2 - 5 1/2 Variables3 1/2 - 5 1/2 Variables 3 1/2 inch pipe3 1/2 inch pipe 78 78
wellbore pressure wellbore pressure cycles (546 closures)cycles (546 closures)
5 1/2 inch pipe 5 1/2 inch pipe 78 wellbore pressure 78 wellbore pressure cycles (546 closures)cycles (546 closures)
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Ram Hangoff CapacityRam Hangoff Capacity
Hangoff Capacity (lb)Rams PipeSize Closing Press On Locks
Pipe Rams 5” 600,000 550,000
3 1/2” 450,000 250,000Variables3 1/2 – 5 1/2 5 1/2” 500,000 500,000
4 1/2” TBD TBDVariables4 1/2 - 7 6 5/8” TBD TBD
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Ram BOP TestingRam BOP Testing
Standard Performance TestingStandard Performance Testing BOP Operating Test (Function Test)BOP Operating Test (Function Test) Hydraulic System Pressure TestHydraulic System Pressure Test Wellbore TestWellbore Test
Maintenance TestingMaintenance Testing MPL Bearing CheckMPL Bearing Check MPL Lock ProcedureMPL Lock Procedure
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BOP Operating TestBOP Operating Test
Purpose - verify proper functioning of Purpose - verify proper functioning of system valves / functionssystem valves / functions Performed prior to running stackPerformed prior to running stack Performed periodically per regulationsPerformed periodically per regulations Use normal operating pressuresUse normal operating pressures
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Hydraulic System Pressure TestHydraulic System Pressure Test
Purpose - verify proper functioning of Purpose - verify proper functioning of system valves / functions / sealssystem valves / functions / seals Function closed and hold 3000 psiFunction closed and hold 3000 psi Check for leaksCheck for leaks Function open and hold 3000 psiFunction open and hold 3000 psi Check for leaksCheck for leaks Vent pressureVent pressure
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Wellbore TestWellbore Test
Purpose - verify proper functioning and Purpose - verify proper functioning and sealing of ram packerssealing of ram packers Close rams with normal operator pressureClose rams with normal operator pressure Vent closing pressureVent closing pressure Low pressure wellbore testLow pressure wellbore test High pressure wellbore testHigh pressure wellbore test Reduce wellbore pressure to zeroReduce wellbore pressure to zero Open ramsOpen rams
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MPL Bearing CheckMPL Bearing Check
Purpose - verify proper overhauling of MPL Purpose - verify proper overhauling of MPL clutch assemblyclutch assembly Apply 200 psi closing pressureApply 200 psi closing pressure Check for complete closure of ramsCheck for complete closure of rams Apply 200 psi opening pressureApply 200 psi opening pressure Check for complete opening of ramsCheck for complete opening of rams
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MPL Lock ProcedureMPL Lock Procedure
Purpose - torque overhauling screw to BOP Purpose - torque overhauling screw to BOP piston (factory procedure)piston (factory procedure) Close rams with normal operator pressureClose rams with normal operator pressure Vent closing pressureVent closing pressure Engage MPL lockout screwsEngage MPL lockout screws Apply specified opening pressure and holdApply specified opening pressure and hold Apply closing pressureApply closing pressure Disengage MPL lockout screwsDisengage MPL lockout screws Open ramsOpen rams
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Factory Acceptance TestFactory Acceptance Test
BOP TestingBOP Testing Acoustic emission Acoustic emission
monitoredmonitored Hydrostatic body Hydrostatic body
tested at 22,500 psitested at 22,500 psi Hydrostatic operator Hydrostatic operator
tested at 4500 psitested at 4500 psi Wellbore tested at 300 Wellbore tested at 300
psi and 15,000 psipsi and 15,000 psi Wellbore tested using Wellbore tested using
operator locksoperator locks
Ram TestingRam Testing Wellbore tested at 300 Wellbore tested at 300
psi and 15,000 psipsi and 15,000 psi Shear 5-inch 19.5 lb/ft Shear 5-inch 19.5 lb/ft
G-105 pipeG-105 pipe Variables wellbore Variables wellbore
tested on min and max tested on min and max pipe sizespipe sizes
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Rubber Goods StorageRubber Goods Storage
Store in original sealed bagStore in original sealed bag Store in cool placeStore in cool place Store away from ultraviolet lightStore away from ultraviolet light Identification - 83 NBR mmyy XXXX BDIdentification - 83 NBR mmyy XXXX BD
Durometer, Rubber, Date, S/N, TemperatureDurometer, Rubber, Date, S/N, Temperature Typically good for 4 years if properly storedTypically good for 4 years if properly stored
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18 3/4 - 15,000 BOP Stacks18 3/4 - 15,000 BOP Stacks
Santa Fe Rig 140Santa Fe Rig 140 Transocean Transocean
Discoverer Seven SeasDiscoverer Seven Seas Transocean MarianasTransocean Marianas Santa Fe Rig 135Santa Fe Rig 135 Sedco 707Sedco 707 Noble Roger EasonNoble Roger Eason BPSD Shelf VBPSD Shelf V
Smedvig Smedvig West Future IIWest Future II
Transocean Transocean Discoverer EnterpriseDiscoverer Enterprise
Smedvig Smedvig West Navion IWest Navion I
Santa Fe Rig 140Santa Fe Rig 140 Discoverer SpiritDiscoverer Spirit Discoverer Deep SeasDiscoverer Deep Seas
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Transocean Transocean MarianasMarianas