commercialization of compressed biogas ......* an estimation and general energy value as it may...
TRANSCRIPT
COMMERCIALIZATION OF COMPRESSED BIOGAS/BIOMETHANE IN INDONESIA
THE COMPANY
2011/2018
WHAT ABOUT BIOGAS / BIOMETHANE ?
FOSSIL FUEL VS RENEWABLE BIOGAS FUELFO
SSIL
FU
EL
Coal Deposits
BIO
GA
S FU
EL
High Grade
Medium Grade
Low Grade
Kerosene
Gasoline
Diesel
Propane (LPG)
Butane
Methane (CH4)
Picture from: US Energy Information Administration
Picture from: Environmental & Energy Study Institute
TYPES OF FUELFORMATION PROCESS
• Gas form• Compressed
form• Liquid form
* An estimation and general energy value as it may differ depending on the source
FOSSIL FUEL VS RENEWABLE BIOGAS FUEL
Whatever the form of fuel we choose, we will need the heat energy stored in thatfuel to generate power for machinery as well as to provide energy for servicessuch as heating, transportation and electrical generation.
Btu/UNIT kCAL/UNIT
FOSSIL FUEL
Coal (Indonesia Coal Index) Kg 24,000 6,029 913.7Rp
Kerosene Liter 35,079 8,811 10,780Rp
Petrol Gasoline (Pertamax) Liter 36,500 9,168 10,400Rp
Diesel Fuel (Pertamina Dex) Liter 36,786 9,240 12,000Rp
Liquid Petroluem Gas (LPG) Kg 44,670 11,221 9,800Rp
Natural Gas (Industry Pipeline) m3 36,037 9,052 4,552Rp
Compressed Natural Gas (Station) m3 35,239 8,852 5,500Rp
RENEWABLE FUEL
Biogas m3 16,990 4,450 Rp. ?????
BioMethane ( >90% CH4 ) m3 33,303 8,365 Rp. ?????
ENERGY FUELUNIT
HEATING VALUE CURRENT
PRICE
WHAT OPTIONS DO WE HAVE TO COMMERCIALIZE BIOGAS & BIOMETHANE
GAS SOURCE FROM CROPS / PLANTATION
BIO GAS FACILITY & STORAGE
BIOGAS PRODUCTION
COMMERCIALIZE BIOGAS FROM ENVIROMENTAL
Increasing your company products & value from being an Environmental Friendly business with valid & credible certification (RSPO, ISCC, Renewable Energy Certificate (REC), etc)
GAS SOURCE FROM CROPS / PLANTATION
BIO GAS FACILITY & STORAGE
BIOGAS PRODUCTION ELECTRIC GENERATOR ELECTRICAL COMPANY BUYERS
Characteristics of the Project:
▪ Simple ▪ Low Capital Expenditure to generate the electricity.▪ Need to be near an Electricity Transmission line to make the
investment viable.▪ Generally will depend on Government regulation on Electricity Tariff
and balance demand supply requirement within the area.
Palm Oil Mill Production (Ton/Hr)
Raw Biogas Flow Rate (Nm3/h)
Raw Biogas Methane Content (%)
Raw Biogas CO2 content (%)
Raw Biogas H20 Content (%)PA
RA
MET
ERS
OF
THE
BIO
GA
S P
RO
DU
CTI
ON
TO
BE
CO
NSI
DER
COMMERCIALIZE BIOGAS BY GENERATING ELECTRICITY
GAS SOURCE FROM CROPS / PLANTATION
BIO GAS FACILITY & STORAGE
BIOMETHANE PRODUCTION
Palm Oil Mill Production (Ton/Hr)
Raw Biogas Flow Rate (Nm3/h)
Raw Biogas Methane Content (%)
Raw Biogas CO2 content (%)
Raw Biogas H20 Content (%)
CBG Flow Rate (m3/hr)
BIO GAS UPGRADING FACILITY
Biomethane Flow Rate (Nm3/h)
Biomethane Content (%)
Biomethane Outlet Pressure (bar)
CBG Flow Rate Required (m3/hr)
COMMERCIALIZE BIOGAS FOR FUEL SUBSTITUTION
Mainly for storage and delivery purpose, Biogas is being upgraded to purify its gas composition to that of a natural gas (decrease CO2 and H2S level)
GAS SOURCE FROM CROPS / PLANTATION
BIO GAS FACILITY & STORAGE
BIOMETHANE PRODUCTION
Palm Oil Mill Production (Ton/Hr)
Raw Biogas Flow Rate (Nm3/h)
Raw Biogas Methane Content (%)
Raw Biogas CO2 content (%)
Raw Biogas H20 Content (%)
CBG Flow Rate (m3/hr)
BIO GAS UPGRADING FACILITY
Biomethane Flow Rate (Nm3/h)
Biomethane Content (%)
Biomethane Outlet Pressure (bar)
CBG Flow Rate Required (m3/hr)
PIPELINE & METERING SYSTEM GAS COMPANY
Compressor
& Metering SystemMetering
System
Characteristics of the Project:
▪ More Complex Project▪ Medium to High Capital Expenditure for pipeline and
metering system.▪ Need to be near a transmission or distribution natural gas
pipeline to make the investment viable.▪ Generally will depend on the Gas Company policy to
make a sales purchase agreement from gas source other than from wells and LNG.
▪ Difficult process to inject the biomethane to a transmission line.
COMMERCIALIZE BIOMETHANE TO PIPE INJECTION
GAS SOURCE FROM CROPS / PLANTATION
BIO GAS FACILITY & STORAGE
BIOMETHANE PRODUCTION
Palm Oil Mill Production (Ton/Hr)
Raw Biogas Flow Rate (Nm3/h)
Raw Biogas Methane Content (%)
Raw Biogas CO2 content (%)
Raw Biogas H20 Content (%)
CBG Flow Rate (m3/hr)
BIO GAS UPGRADING FACILITY
COMPRESSED BIOMETHANE
CNG FILLING STATION FACILITY
Biomethane Flow Rate (Nm3/h)
Biomethane Content (%)
Biomethane Outlet Pressure
CBG Flow Rate (m3/hr)
Characteristics of the Project:
▪ Very Complex Project▪ High Capital Expenditure to upgrade, compressed, filling,
and transport the CBG. ▪ Can deal directly to the end user customer, with potential
greater investment return.▪ Does not necessarily need to be close to customer.▪ Can optimize all the availability of biomethane production.
COMMERCIALIZE BIOMETHANE BY COMPRESSING
GAS SOURCE FROM CROPS / PLANTATION
BIO GAS FACILITY & STORAGE
BIOMETHANE PRODUCTION
BIO GAS UPGRADING FACILITY
COMPRESSED BIOMETHANE GAS ( CBG )
CNG FILLING STATION FACILITY
METER
Transport to External
Factories, Housing, Equipments
CB
G TR
AN
SPO
RT
CNG Reduction System
NATURAL GAS WELL HEAD COMPRESSED NATURAL GAS ( CNG )
COMMERCIALIZE BIO-CNG FOR FUEL SUBSTITUTION
* An estimation and general energy value as it may differ depending on the source
COMMERCIALIZE BIO-CNG FOR FUEL SUBSTITUTION
in order to have Bio-CNG being accepted as a substitution fuel, then thecompetitive price factors receive by the end users become the critical factor.
Btu/UNIT kCAL/UNIT
FOSSIL FUEL
Coal (Indonesia Coal Index) Kg 24,000 6,029 913.7Rp
Kerosene Liter 35,079 8,811 10,780Rp
Petrol Gasoline (Pertamax) Liter 36,500 9,168 10,400Rp
Diesel Fuel (Pertamina Dex) Liter 36,786 9,240 12,000Rp
Liquid Petroluem Gas (LPG) Kg 44,670 11,221 9,800Rp
Natural Gas (Industry Pipeline) m3 36,037 9,052 4,552Rp
Compressed Natural Gas (Station) m3 35,239 8,852 5,500Rp
RENEWABLE FUEL
Biogas m3 16,990 4,450 Rp. ?????
BioMethane ( >90% CH4 ) m3 33,303 8,365 Rp. ?????
ENERGY FUELUNIT
HEATING VALUE CURRENT
PRICE
Pipeline Gas Household 23.92RM /mmbtu 6.10$ /mmbtu 7.91$ /mmbtu
Pipeline Gas Industrial
0 - 600 mmbtu/year 30.40RM /mmbtu 7.76$ /mmbtu 9.20$ /mmbtu
601 - 5.000 mmbtu/year 30.55RM /mmbtu 7.80$ /mmbtu 9.20$ /mmbtu
5.001 - 50.000 mmbtu/year 30.84RM /mmbtu 7.87$ /mmbtu 9.20$ /mmbtu
50.001 - 200.000 mmbtu/year 32.10RM /mmbtu 8.19$ /mmbtu 9.20$ /mmbtu
200.001 - 750.000 mmbtu/year 32.10RM /mmbtu 8.19$ /mmbtu 9.20$ /mmbtu
above 750.000 mmbtu/year 33.12RM /mmbtu 8.45$ /mmbtu 9.20$ /mmbtu
CNG Fuel Price for NGV 1.05RM /ple 0.27$ /ple 0.23$ /ple
30.67RM /mmbtu 7.83$ /mmbtu 6.79$ /mmbtu
Petrol Fuel (RON 95) 2.20RM /liter 0.56$ /liter 0.47$ /liter
16.8$ /mmbtu 14.1$ /mmbtu
Petrol Fuel (RON 97) 2.47RM /liter 0.63$ /liter 0.62$ /liter
18.9$ /mmbtu 18.6$ /mmbtu
Diesel Fuel 2.18RM /liter 0.56$ /liter 0.55$ /liter
16.7$ /mmbtu 16.4$ /mmbtu
LPG Bottled Household (Depo) 2.00RM /kg 0.51$ /kg 0.66$ /kg
13.08$ /mmbtu 16.84$ /mmbtu
LPG Bottled Household (customer) 2.29RM /kg 0.58$ /kg 0.84$ /kg
14.95$ /mmbtu 21.52$ /mmbtu
Renewable Energy Purchase Tarif -$ / Kwh 0.074$ / Kwh
MALAYSIA INDONESIA
The Objective to utilize the biomethane as a viable and economical substitution of the fossil fuel :
WHAT FUEL WILL BE SUBSTITUTED BY THE BIO-CNG?
BIOMETHANE PRODUCTION
COMPRESSED BIOMETHANE
CONVERSION SYSTEM
CNG SKID TRANSPORT
METERING & REDUCTION
SYSTEM
$ / MMBTU $ / MMBTU $ / MMBTU
$ / MMBTU $ / MMBTU
TARGETED SALE PRICE
OR SUBSTITUTION
FUEL COST
INVESTMENT FACTORS ACHIEVEMENT :
▪ Your available Bio Gas supply.▪ The Required Capital Investment from each Biomethane process until consume by end user.▪ Your Weighted Average Cost of Capital and Minimum Internal Rate of Return. ▪ Your Investment Life Span Horizon.▪ The Utilization Capacity Ratio achieved from the Biomethane produced.▪ The Daily Manpower & Maintenance Cost.
PIPELINE TRANSPORT
METERING & REGULATING
SYSTEM
$ / MMBTU $ / MMBTU
WORK ON YOUR CAPEX & OPEX OF YOUR BIO-CNG
WHAT TECHNICAL & ECONOMICAL PARAMETERS TO SUCCESFULLY COMMERCIALIZE BIOMETHANE
TECHNICAL FACTORS FOR THE BIO-CNG STATION:
1. Purpose of the CNG Station (i.e. to fill only CNG Vehicles for small cars, or mid size cars, orlight duty trucks, or heavy duty trucks, or CNG Skids to be transported, or for all).
2. Inlet Pressure and Inlet gas flow toward the CNG Compressor(s).3. Compressor Type / Model (i.e. compression Nm3 capacity, number of units compressor
(s), compression stages, gas engine or electrical driven motor, lubricated or non-lubricated, air or water cooled type, minimum outlet pressure, outlet temperature,compressor loudness, maintenance requirement, after sale contract, etc).
4. Filling Dispensers Type (i.e. for NGV, CNG Skids, or both), and number of units.
TECHNICAL FACTORS TO TRANSPORT BIO-CNG TO END USERS:
1. Purpose of gas usage by the end user.2. Inlet Pressure and Volume of the gas requirement per hour required by the end user.3. Size, type, and volume of the CNG Skids module.4. Road condition and Distance to the end user.
TECHNICAL FACTORS FOR BIOMETHANE CONVERSION SYSTEMS:
1. Purpose for the vehicle to convert to CNG.2. Dedicated Conversion System.3. Diesel Dual Fuel Conversion System.4. Bi-Fuel Conversion System.
FACTORS FROM CAPEX & OPEX COMPETITIVENESS
BIO-CNG FOR BIFUEL SYSTEM (GASOLINE VEHICLE)
Converting a gasoline engine typically found in a private automobile, is a straight& relatively easy process.
BIO-CNG FOR BIFUEL SYSTEM (GASOLINE VEHICLE)
COLLECTING TRUCK DATA ANALYZE FUEL REQUIREMENT
Obtaining the CNG Composition
? liter Diesel ? m3 of CNG
Locate CNG stations along truck route
COMPILE & ANALYZE ALL DATA
Review Complete Data Specification
Review The Truck Travel Routes
=
Review The Truck Travel Routes Analyze All Data for Conversion Strategy
Type, Year, Model, & Manufacture
BIO-CNG CONVERSION FOR DIESEL RUN TRUCKS
ENGINEERING WORK
Drafting the Equipment Engineering & Cylinder Structure Design
Modification Engine Design (for Mono)
INSTALLATION WORK
Installing CNG Equipments
Modification of Engine to CNG
TUNE & TESTING WORK
Modification Engine Calculation Completing the CNG Conversion Testing the Converted Truck
BIO-CNG CONVERSION FOR DIESEL RUN TRUCKS
Hino 260 SG Hino 260 PS Mitsubishi Fuso 110 hp
Mitsubishi 130 P Toyota Dyna 110 PS
Toyota Dyna 130 PS
Isuzu NMR 71
DDF OR DEDICATED SYSTEM FOR DIESEL TRUCKS
DIESEL FU
EL TRU
CK
S
BIO
-CN
G F
UEL
TR
UC
KS
THE ECONOMIC ADVANTAGE FROM DDF & DEDICATED
This Foto picture is the property of PSI & RGS
DDF OR DEDICATED SYSTEM FOR GENERATOR
DELIVERYING BIO-CNG TO THE DESIGNATED USERS
CHOOSING THE RIGHT BIO-CNG SIZE & VOLUME
CHOOSING THE RIGHT PRESSURE REDUCTION SYSTEM
RRS GROUPSoho Pancoran Building
Splendor Tower. 27th Floor / Unit 2711Jl. Let. Jend. MT Haryono Kav 2-3.Jakarta Selatan 12810. Indonesia
Phone : (+62) 21 501 01585; Email: [email protected]. Mobile: 0815 864 09902
Email: [email protected]
WORKSHOP:Jl. Raya Jatimakmur No.38/Gg. Kenari. Pondok Gede. Bekasi. 17413. Indonesia
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