combustion associates inc. corporate profile
DESCRIPTION
CAI is improving the quality of life worldwide by providing custom fabricated modular power generation systems that are easy to install, have a small footprint and provide continuous power.TRANSCRIPT
Combustion Associates, Inc.
Corporate Profile
EPC / Manufacturing / Systems Integration
Energy• 1 to 10 MW
• Distributed Generation
• Multiple Fuel Capacity
• Combined Heat & Power
• B.O.P., Substations, T&D
• Fuel Metering
• Heat Recovery
• Food Processing
• Water Treatment
• Low NOx Burners
• Select Catalytic Reduction Systems
• Waste-to-Energy
Process Environment
In-House Engineering Capabilities
Design Drafting3-D Modeling
ProcessCivil
StructuralMechanicalElectricalControls High/Low VoltageR & DFEEDPre-FEED of New Concepts
Experienced Team You Can Count On
Fluid Mechanical Piping Pipe Spool Fabrication Electrical Controls and
Instrumentation Pressure Vessels Calibration, Testing and
Documentation Exotic Metals
Heat Tracing
In-House Manufacturing Capabilities
Environmental SystemsSample Projects
• LA Dept. of Water & Power
• Grayson Power Plant Glendale
• TXU Energy
• Indiana Light & Power
• Foster Wheeler Corporation
SCR & Ammonia
Vaporization System
• Dow Chemical - Caustic Evaporator
• Newmont Mining - Fuel Conditioning
• Alfa Laval - Food Processing Skid
• TCO - Desuperheater Package
• US DoD – 800+ M-80 Hot Water Heaters
Process SystemsSample Projects
SolidWorks - Two Story Caustic Evaporator System
Two-Story Caustic Evaporator Skid Turnaround Time – 63 Days
M-80 Water Heater Systems
Process Systems
Fuel Skids
Build-to-Print
Energy Systems Modular Power Plants
• Spirit 1 Aero-derivative Power Generation
• Spirit 3 Aero-derivative Power Generation
• Spirit 5 Aero-derivative Power Generation
• Spirit 10 Aero-derivative Power Generation
• Renewable Energy
Options• CPBL - Combined Heat and Power
• Trailer-Mounted
Weather-resistant and sound attenuated acoustic enclosure Equipped with fire suppression and gas detection systems Multiple Fuel Capacities Fully automated control system Built-in remote monitoring and analysis capability
1 MW Modular Power Plants
Trailer Mounted Spirit 1 System
Trailer Mounted Spirit 1 System
Two 1 MW Units
Heat Recovery Unit Integration with CAI Spirit 1
Combined Cycle Power Plant
Trailer Mounted Spirit 3 System
Trailer Mounted Spirit 3 System
Turbine Skid
Generator Skid
Auxiliary SystemControl Room
Power House
Turbine Skid with Enclosure
Optional BOP Equipment Distribution panels Fuel processing skids Compressor wash system Fogging system HRSG Gas Compression Systems
Generator Skid
Concept
Design
Fabrication
PLUG-N-PLAY
• Fast disconnects
• Pre-fab cables and flex hoses for fast install
Volume Production Capabilities
Ramp-Up and Implementation
STRATEGY • Project-Based• Lead Capacity • Strategy• Result = On-time
Delivery• Stay Within Original
Budget
HUMAN CAPITAL
• Labor Pool of 160,000 +
• Excess Capacity• Expertly trained
technicians• Resource alliances
LOCATION, LOCATIONLOCATION!
• The Riverside-San Bernardino Metropolitan non-agricultural labor force in 2011 was 1,111,7001
• 25 miles from Los Angeles
• Port of LA • Railway Hub• All Major freeways
1. Source: Employment Development Department
Above - Fabrication of Eight 10 MW Units
Below - [L] Steam Atomizer Fuel Skids [R] Down Fired Reformer Burners
Total “Turn-Key” EPC ServicesEngineering, Procurement &
Construction
• 80 MW Power Plant – West Africa
• 161 kv High Voltage Switchyard
• Water Treatment Systems
• Balance of Plant Equipment
• Transmission and Distribution
Complete “Green Field” Project
80 MW Power Plant – Benin, W. Africa
Design Procurement Installation Infrastructure
Commissioning Training
Dredge for Water Construct Fuel Tank
Prepare Foundation
Transformers
Unit with Air Inlet and ExhaustCivil Engineering
161 KVA Switchyard
Four CAI Spirit 10 MW Units10 MW Simple Cycle
24/7 Continuous Power Distributed Energy
Renewable Energy Focus
Landfill Gas to Power• Cathedral City, CA
• Project approved by County Board in Nov 2011
• Currently flaring the Landfill Gas
• 1 MW ‘Spirit 1’ Gas Turbine
• Will meet some of the toughest emissions standards in the world
• Ongoing project viability analysis
• Gas conditioning configuration
CAI is a partner in EPA’s Landfill Methane Outreach Program (LMOP)
Credit: County of Riverside, US EPA
Municipal Waste + Tires
Two 5 MW Turbines
CES has projects in Virginia, South America, Australia & Antarctica in the pipeline
Credit: County of Riverside
• La Junta, CO• 10 MW capacity• MSW with tires• Developer is ‘Creative Energy Systems’• PPA negotiations with Black Hills Energy• CAI will be the EPC contractor
MSW Pyrolysis Gas Clean-up
DOD Landfill Trash To Electricity Solicitation
• DOD landfill• 1 MW capacity• Partnering with UC Riverside• Open solicitation
Waste Gasification Gas conditioning 1 MW Turbine
Separ-ation
WarmGas
Clean-up
Wet Feed-stock
water
SHR WGS
CH4 , Steam
Excess H2
H2/CH4
Pre-Treat-ment
CH4 SNG
Credit: CE-CERT, UC Riverside, DOD
Quality Control Standards
• American Society of Mechanical Engineers (ASME)
• American Institute of Steel Construction (AISC)
• American Welding Society (AWS)
• American Society of Testing and Materials (ASTM)
• Occupational Safety and Health Standards (OSHA)
• International Building Code (IBC)
• American National Standards Institute (ANSI)
• National Fire Protection Association (NFPA)
• The Society of Protection Coatings (SSPC)
• National Electrical Manufacturers Association (NEMA)
• American Petroleum Institute (API)
• Institute of Electrical and Electronics Engineers (IEEE)
• ISO: 9001 Standard
Recognition / Awards• Recipient of 2011 Presidential “E” Award for
Excellence in Exporting
• Recipient of 2010 Trailblazer Award presented by NABO
• Recipient of 2009 Spirit of the Entrepreneur Award for Technology
Recipient of 2009 Exporter of the Year Award for Sub-Saharan Africa
• Recipient of 2008 National Minority Person of the Year
• Recipient of 2007 Vendor Excellence Award
• Recipient of 2006 National, Regional and District Exporter of the Year Awards
• Recipient of 2005 Minority Manufacturer of the Year Award
Strategic Partners• LMOP – Landfill Methane Outreach Program• Idaho National Labs• Salt Lake Valley national Labs• Minority Business Enterprise• Southern California Minority Business Council• Houston Minority Business Council• Small Business Association• U.S. Commercial Services, USTDA• GE Aero, Energy, Digital, Transportation• Riverside County Manufacturers and Exporters Association• University of CA - C Cert• Millennium Challenge Corporation• County of Riverside Waste Management• Office of the Governor of California• Southern California Edison
We welcome your comments and
suggestions!
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