catalogue - jennmar australia€¦ · catalogue. • +61 2 4648 7500 1 mission statement jennmar...

HARDROCK

C A T A L O G U E

www.jennmar.com.au • +61 2 4648 750011

MISSION STATEMENT

Jennmar Australia Pty Ltd is a leader and innovator in the design and manufacture of roof and ground control systems for the mining, tunnelling and construction industries.

We are dedicated to providing our customers with competitively priced quality products and services as well as increasing the productivity of our customers, whilst maintaining an environment:

• Which generates growth for our stockholders

• Where the commitment, skills and creativity of our employees can flourish and be rewarded

• Which ensures the safety and welfare of our employees

• Where we enhance our community


CONTACT DETAILS

National Manager - Hard RockAnthony DoddsEmail – [email protected] – 0427 488 442

North QLD Mine Service RepresentativeBill KingdomEmail – [email protected] – 0457 101 080

VIC/NSWMine Service SupervisorPeter GilbyEmail – [email protected] – 0409 033 680

VIC/NSW Mine Service RepresentativePaul HorneEmail – [email protected] – 0497 444 009

Geotechnical Manager - InternationalTrent RobertsEmail – [email protected]

Mobile – 0409 033 184

Cobar Mine Service RepresentativeCharlie KennyEmail - [email protected] - 0427 775 133

Broken Hill Mine Service RepresentativeMax WallaceEmail - [email protected] - 0439 315 647

Kalgoorlie Mine Service Representative

WA (Perth) Branch ManagerAdam HoffmeisterEmail – [email protected]

Mobile – 0434 318 286

WA Mine Service SupervisorMark GratzerE-mail – [email protected] – 0438 101 011

Mine Services – Metaliferous (Hard Rock)

National Manager - CoalPeter CraigEmail – [email protected] – 0419 018 998

North West Mine ServiceScott WensemiusEmail – [email protected] – 0417 663 308

NSW Mine Se rvice ManagerTim GaudryEmail – [email protected] – 0409 120 426

Northern Mine Service RepresentativeBrett GoodmanEmail – [email protected] – 0427 705 693

Southern Mine Service RepresentativeMark CorriganE-mail – [email protected] Mobile – 0418 828 344

Western NSW Mine Service RepresentativePaul GibbonsE-mail – [email protected] – 0428 423 504

Mine Services – New South Wales Coal


CONTACT DETAILS

QLD Mine Service ManagerGarrett ThompsonE-mail: [email protected]: 0408 859 007

Mine Service and Product Development RepresentatioveHarold HintonEmail – [email protected] – 0427 229 669

Mine Service RepresentativeMatthew BenjaminEmail – [email protected] – 0488 777 756

Mine Service RepresentativeJoel DangerEmail – [email protected] – 0419 194 480

Mine Services - Queensland Coal

Technical Sales ManagerMatt RuddockEmail – [email protected] – 0427 056 447

Senior ChemistBevan ThompsonEmail – [email protected] – 0427 405 249

Jennchem

Services – Civil and TunnellingCivil Project CoordinatorJason MatthewsEmail – [email protected] – 0437 771 781

Queensland ManagerNathan PhieEmail – [email protected] – 0427 209 641


CONTACT DETAILS

Cobar

Kalgoorlie

Head Office and Plant40-44 Anzac AvenueSmeaton GrangeNSW 2567Phone (02) 4648 7500Fax (02) 4648 7555

Managing DirectorPeter RobertsEmail – [email protected] – 0418 687 371

National Commercial ManagerMatthew BerryEmail – [email protected] – 0408 269 658

Kurri Kurri (NSW) address43 Wermol StKurri KurriNSW, 2327

Chief Operating OfficerPaul GreggEmail – [email protected] – 0447 771 475

Plant Manager NSWMichael SveronisEmail – [email protected] – 0408 209 156

National Quality ManagerArmand du PlessisEmail - [email protected] – 0417 905 046

WA (Perth) Plant84 Furniss RdLandsdale, WA6065

Queensland Plant48-50 Southgate DrivePaget, Mackay, QLD 4740Phone (07) 4952 8700Fax (07) 4952 8777

General Manager QueenslandMick BakerEmail – [email protected] – 0427 543 664

Plant Manager QueenslandKeith CoburnEmail – [email protected] – 0408 605 546

National Safety and Environment ManagerBlair MosesEmail - [email protected]

Mobile - 0455 612 821

Manufacturing and Administration


ACCREDITATIONS

20152015

Registered by: SAI Global Certification Services Pty Ltd (ACN 108 716 669) 680 George Street Sydney NSW 2000 Australia with SAI Global Pty Limited 680 George Street Sydney NSW 2000 Australia (“SAI Global”) and subject to the SAI Global Terms and Conditions for Certification. While all due care and skill was exercised in carrying out this assessment, SAI Global accepts responsibil ity only for proven negligence. This certificate remains the property of SAI Global and must be returned to SAI Global upon its request. To verify that this certificate is current please refer to SAI Global On-Line Certification register at http://www.saiglobal.com

This is to certify that:

Jennmar Australia Pty Ltd and Jennchem Pty Ltd ABN 34 078 584 531 Trading as Harness Pro Australia 40-44 Anzac Avenue Smeaton Grange NSW 2567 AUSTRALIA (Refer to Attachment to Certificate of Registration dated 7 May 2018 for additional certified sites) operates an

ENVIRONMENTAL MANAGEMENT SYSTEM which complies with the requirements of

ISO 14001:2015 for the following scope The design, manufacture and servicing of products in the mining, tunnelling and construction industries. This encompasses ground control products and wiring harnesses for mining and construction equipment. Certificate No: CEM21243 Issued: 7 May 2018 Originally Certified: 2 March 2010

Expires: 25 April 2021 Current Certification: 26 April 2018

Nicole Grantham General Manager SAI Global Certification Services



Jennmar Australia Pty Ltd and Jennchem Pty Ltd ABN 34 078 584 531 Trading as Harness Pro Australia 40-44 Anzac Avenue Smeaton Grange NSW 2567 AUSTRALIA (Refer to Attachment to Certificate of Registration dated 7 May 2018 for additional certified sites) operates an

OCCUPATIONAL HEALTH & SAFETY MANAGEMENT SYSTEM which complies with the requirements of

AS/NZS 4801:2001 for the following scope The design, manufacture and servicing of products in the mining, tunnelling and construction industries. This encompasses ground control products and wiring harnesses for mining and construction equipment. Certificate No: OHS20851 Issued: 7 May 2018 Originally Certified: 5 March 2010

Expires: 4 March 2019 Current Certification: 26 April 2018




Jennmar Australia Pty Ltd and Jennchem Pty Ltd ABN 34 078 584 531 Trading as Harness Pro Australia 40-44 Anzac Avenue Smeaton Grange NSW 2567 AUSTRALIA (Refer to Attachment to Certificate of Registration dated 7 May 2018 for additional certified sites) operates a

QUALITY MANAGEMENT SYSTEM which complies with the requirements of

ISO 9001:2015 for the following scope The design, manufacture and servicing of products in the mining, tunnelling and construction industries. This encompasses ground control products and wiring harnesses for mining and construction equipment. Certificate No: QEC11802 Issued: 7 May 2018 Originally Certified: 18 July 2001

Expires: 25 April 2021 Current Certification: 26 April 2018



CONTENTSROCK BOLTS & ACCESSORIES

Yield Lok® Bolt 17 mm (Dynamic Rock Bolt) . . . . . . . 8Yield Lok® Bolt 23 mm (Dynamic Rock Bolt) . . . . . . . 9J-Tech® 20mm All Thread Bar . . . . . . . . . . . . . . . . 10J-Tech® 25mm All Thread Bar . . . . . . . . . . . . . . . . 11 Python Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Python Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Friction Lok Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 14Point Anchored Friction Lok Bolt . . . . . . . . . . . . . . 15Mech Lok Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16M24 Torque Tension Bolt . . . . . . . . . . . . . . . . . . . 17Hawkeye Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Hollow Self Drilling Bolts . . . . . . . . . . . . . . . . . . . 193/4” Paddle Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 203/4” Extenda Bolt . . . . . . . . . . . . . . . . . . . . . . . . . 21Colour Coding Torque Tension Bolts . . . . . . . . . . . 22End Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Floor Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24“U” Hanger Nuts . . . . . . . . . . . . . . . . . . . . . . . . . 25

CABLE BOLTS & ACCESSORIES15 .2mm & 17 .8mm Plain and Bulbed Cable Reel . . . . 2715 .2mm & 17 .8mm Plain and Bulbed Cable Bolt . . . . . 2815 .2mm Cable Bolt with Grout Tube . . . . . . . . . . . . . 2915 .2mm Cable Strap . . . . . . . . . . . . . . . . . . . . . . . . 30Flobond Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31GRACOM® Dynamic Cable Reel & Bolt . . . . . . . . . . 32SECTA® Dynamic Cable Reel & Bolt . . . . . . . . . . . . . 33Plain Superstrand Cable Bolt . . . . . . . . . . . . . . . . . . 34Bulbed Superstrand Cable Bolt . . . . . . . . . . . . . . . . . 35Indented Superstrand Cable Bolt . . . . . . . . . . . . . . . . 36Fish Hook Debonded Superstrand Cable Bolt . . . . . . . 37Bowen Cable Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Hollow TG Cable Bolt . . . . . . . . . . . . . . . . . . . . . . . . 39Fish Hook Debonded Hollow TG Cable Bolt . . . . . . . . 40Cable Bolts Colour Coding . . . . . . . . . . . . . . . . . . . . 4115 .2mm Cable Truss Splice Tube . . . . . . . . . . . . . . . . 42Yield Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Toto Tensioning Device . . . . . . . . . . . . . . . . . . . . . . . 44Barrel and Wedges . . . . . . . . . . . . . . . . . . . . . . . . . 45Tensioning Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Colour Coding Cable Accessories . . . . . . . . . . . . . . . 47Grouting Consumables . . . . . . . . . . . . . . . . . . . . . . . 48Hydraulic Tensioning Equipment . . . . . . . . . . . . . . . . 49

PLATES & W-STRAPGround Support Volcano Plate . . . . . . . . . . . . . . . . . 51Kanga Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Roll Top Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Flat Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Combination Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Cable Volcano Plate . . . . . . . . . . . . . . . . . . . . . . . . . 56Truss Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Cable Sling Securing Plate . . . . . . . . . . . . . . . . . . . . . 58W-Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Pizza® Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Pizza® Pan Combi Plate . . . . . . . . . . . . . . . . . . . . . . . 61Mesh Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

STEEL MESHST Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Woven Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Mesh Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66AUSRO Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Shotcrete Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Mine Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Mesh Rolls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

GROUTSJennchem Bottom-Up- 100 Mpa Grout . . . . . . . . . . . . 72Jennchem Top-Down- 80 Mpa Grout . . . . . . . . . . . . . 73Jennchem J-Fill Grout . . . . . . . . . . . . . . . . . . . . . . . . 74

RESIN CAPSULES & ACCESSORIESHard Rock Twin Capsules . . . . . . . . . . . . . . . . . . . . . 76Rapid Development Capsules . . . . . . . . . . . . . . . . . . . 77Shooter Resin Capsules . . . . . . . . . . . . . . . . . . . . . . . 78‘5 Star’® Single Speed . . . . . . . . . . . . . . . . . . . . . . . 79Standard Single Speed . . . . . . . . . . . . . . . . . . . . . . . 80Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

CUTTABLE SUPPORTJennmar Fibreglass Thrust Dowel . . . . . . . . . . . . . . . . 83Fibreglass 28mm Injection Dowel . . . . . . . . . . . . . . . . 84Fibreglass 32mm Rib Bolt . . . . . . . . . . . . . . . . . . . . . 85Plastic Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Plastic Steel Combination Plates . . . . . . . . . . . . . . . . 87Jennmar Plastic Mesh . . . . . . . . . . . . . . . . . . . . . . . . 88Fibreglass Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

MIXING SPANNERSHard Rock Parts List . . . . . . . . . . . . . . . . . . . . . . . . . 91

EYE BOLTS AND HANGERSAccessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Clip-Up Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

J-LOK P RESIN INJECTIONJ-LOK P Resin Injection . . . . . . . . . . . . . . . . . . . . . . . 96

J-LOK P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97MPA Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

NOTE: Please confirm that you have the latest version of this catalogue by visiting www.jennmar.com.au before using any of the technical specifications contained herein


www.jennmar.com • +61 2 4648 7500

ROCK BOLTS & ACCESSORIES

SECTION 1

MINING PRODUCTS

8

ROC

K BO

LTS

& A

CC

ESSO

RIES


633 147

8%

137

844 196

DescriptionGeneral

Data

Yield Strength of steel

Tensile Strength of steel

Standard Elongation min.

Shear Strength (0.7 x UTS)

517 120

112

160688

Properties Minimum Properties Typical

MPa MPakN kN

Bar Diameter (mm) 17.2mm

Bar Straightness to AS 1442 - 1991

Rolled Thread ¾” Left Hand Thread Automotive Standard

Features

• Dynamic testing developed and confirmed by CANMET

• Yielding not effected by resin / grout properties, hole diameter or encapsulation length

• Complete independent test and installation data available on request

• Consistent and repeatable results

• High shear stiffness and strength

• No rig changes required for installation

YIELD-LOK® BOLT 17mm

DYNAMIC ROCK BOLT

Typical UTS (MPa)Input Energy Displacement

150 mm16.7 kJ

250 mm30 kJ

730 mm43 kJ

Note: Average from CANMET testing

Mass Per Metre (kg/m) 2.1

235

28-31

34 - 40

Cross Sectional Area (mm²)

Drill hole size Paddle (mm)

Drill Hole Size (mm)

9

ROC

K BO

LTS

& A

CC

ESSO

RIES


YIELD-LOK® BOLT 23mm

DYNAMIC ROCK BOLT

Features

• Dynamic testing developed and confirmed by CANMET

• Yielding not effected by resin / grout properties, hole diameter or encapsulation length

• Complete independent test and installation data available on request

• Very consistent and repeatable results

• Bolt performance can be changed to

suit varying geotechnical domains

• High shear stiffness and strength

• No rig changes required for installation

Typical UTS (MPa)Input Energy Displacement

149 mm29.4 kJ

271 mm46 kJ

370 mm51 kJ

Note: Average from CANMET testing.

Note: U3 C2 Bolt test results

633 246

230

405

3.15

36-40

844 328

DescriptionGeneral

Data



Standard Elongation min.


Bar Diameter (mm)

Cross sectional area (mm²)

Mass per metre (kg/m)

Drill Hole size (mm)

Bar Straightness to as 1442 - 1991

Rolled Thread ¾” Left Hand Thread Automotive Standard

517 200

172

267688

Properties Minimum Properties Typical

MPa MPakN kN

Min 7% Typ 9%

Core 23 Major 31

Patended

UPSET

PE COATING

RESIN/GROUT

10

ROC

K BO

LTS

& A

CC

ESSO

RIES


Features• 20mm Left hand thread bar

• Suitable for use with either resin capsules or grout

• Resin shredder* actively promotes shredding of the capsule film and mixing of the resin components

• Resin shredder* centralises the bolt within the borehole and allows use in larger diameter holes e.g. 35 mm

• Available in plain or hot dipped galvanised

• Dome nut design allows the use of a standard 36mm A.F. tightening spanner

• Hanger nuts load rated to 2 Tonne available with thread

• Supplied with KANGA PLATE and J-LOK resin

• T38 and hand held drive assemblies available in any length

• Patent Pending Shredder

J-TECH® 20MM ALL THREAD BOLT

ROCK BOLTS

Various torque rated shear pin break-out nuts available for use on J-Tech 20mm bolts

Bar Diameter (mm) Core Major19.5mm 23mmBar Straightness to AS 1442-1991


300

32 - 3835 - 40


Drill hole size Paddle (mm)Drill Hole Size Shredder (mm)

Description20mm Bar

Properties Minimum20mm Bar

Properties Typical

MPaYield Strength of Steel

Standard Elongation

500

Min

550

Typ

160

15%

170

19%

185

120

200

130

600 650Tensile Strength of Steel


MPakN kN

11

ROC

K BO

LTS

& A

CC

ESSO

RIES


Features• Left hand thread bar

• Suitable for use with either resin capsules or grout

• Resin shredder* actively promotes shredding of the capsule film and mixing of the resin components

• 40mm resin shredder available with bolt for 43-45mm drill

• Resin shredder* centralises the bolt within the bore hole and allows use in larger diameter holes e.g. 35 mm

• Paddle resin mixing device actively promotes resin mixing and anchorage in smaller hole diameters

• Finer 6mm pitch thread achieves higher tension for a given torque

• Available in plain or hot dipped galvanised (c coat or thermal diffusion)

• Dynamic testing conducted without bolt failure to 47kJ absorbed energy

• Double shear test data available

J-TECH® 25MM ALL THREAD BOLTROCK BOLTS

Various torque rated shear pin break-out nuts available for use on J-Tech 25mm bolts*Patent Pending Resin Shredder

• Dome nut design allows the use of a standard 36mm A.F. tightening spanner

• Hanger nuts load rated at 2 and 3 tonne

• Supplied with KANGA PLATE which collapses when the bolt goes into yield

• T38 drive dollie available in any length

Bar Diameter (mm) Core Major23mm 25mmBar Straightness to AS 1442-1991


433

32 - 3836 - 40



Description25mm Bar

Properties Minimum25mm Bar

Properties Typical


Standard Elongation

500

Min

565

Typ

215

15%

245

20%

260

182

294

201



MPakN kN

12

ROC

K BO

LTS

& A

CC

ESSO

RIES


Features

• Suitable for common civil and hardrock drill hole diameters

• Lengths up to 8m

• Complete range of face plates to suit

• High pressure injection pumps and accessories are available. New high flow rate air/water pump

• Specifically developed water injection dollie to fit Jumbo machines to allow percussion installation in collapsed holes and the ability to slide through centralisers

• Molecular attachment water based coating that doesn’t crack when bolt is inflated. 10 x better than galvanising in salt spray and acid testing

• Python Eye PATENT PENDING allows for easier insertion in damaged holes

• Specfically designed dollie and python eye allows for installation and inflation in collapsed drill holes and very poor ground

• Independent test data available for varying coating performance

PYTHON BOLTROCK BOLTS

Minimum UTS (kN)

Feed Material %

SpecificationS Type

STANDARD

SUPER

MIDI

Tube Thinkness

(mm)2

3

41

54

35 - 38 120 25

45 - 51 240 25

45 - 51 160 25542

Inflated Bolt Diameter

(mm)

Drill hole diameter

(mm)

Mass/metre

2 kg/m

2.8 kg/m

3.75 kg/m

STANDARD

MIDI

SUPER

13

ROC

K BO

LTS

& A

CC

ESSO

RIES


Features

• New Jumbo Percussion Python Dolly (Patent Pending)

• Allows Python bolts to be installed using percussion in poor ground

• Enables mine mesh to be firmly pressed against the rock surface profile

• Spare part kits available for easy maintenance

• Used in conjunction with the Python EYE (ball) for maximum performance

• T45 and T38 thread available to suit drifter shanks

PYTHON DOLLYROCK BOLTS

14

ROC

K BO

LTS

& A

CC

ESSO

RIES


Features

• The radial compression of the slotted steel tube inside a borehole provides both radial and axial restraint to rock movement

• Can be post grouted for extra corrosion protection and support capacity

• Available in black or hot dipped galvanised

• 39mm friction lok designed to suit 47mm friction lok plates, requiring the use of one plate on site

FRICTION LOK BOLTROCK BOLTS

Typical UTS (MPa)Diameter (mm) Pack Size

30033

15039

15047

Description General Data

33mm Friction Lok Properties Minimum

33mm Friction Lok Properties Typical

MPaYield strength of steel


415 51080 100

204

1.53

30-32

100 120510 610Tensile strength of steel



MPakN kN






415 51090 115

225

1.77

35-38




MPakN kN






345 445120 160

355

2.79

42.1-45




MPakN kN

15

ROC

K BO

LTS

& A

CC

ESSO

RIES


Features

• Standard 47mm Friction Lok Bolt installed using percussion. The slotted tube provides both radial and axial restraint to rock movement

• Bolt has full 180kN capacity in all ground conditions

• Easily installed in very poor ground

• A radial crimp is located at the tail of the Friction Lok Bolt, housing a Mechanical Point Anchor

• The Mechanical Point Anchor has a hex drive which locates into drill/dolly drive assembly when the bolt is mounted onto the drill boom

• Once the Friction Lok is installed, left hand rotation is applied to the Mechanical Point anchor, actuating the drive and expanding the bolt tail

• Once expanded, the Mechanical Point Anchor has a non-seizure load of 240kN, exceeding the Friction Bolt UTS

• Simple, efficient and low cost

• Available in black or hot dipped galvanised

• Patent Pending

POINT ANCHORED FRICTION LOK BOLTROCK BOLTS

Typical UTS (MPa)Diameter (mm) Pack Size

15047

445 160

355

2.79

42.145

510 180

DescriptionGeneral

Data



Cross Sectional Area (mm2)

Mass per Metre (kg/m)


345 120

165460



MPa MPakN kN

16

ROC

K BO

LTS

& A

CC

ESSO

RIES


Features• Dynamic tested at CANMET to 17kJ without failure

• Easy installation in very poor ground

• Increased system capacity compared to standard 47mm friction loks

• Improved load transfer due to combination of the friction lok and mechanical anchor bolt working together

• Improved corrosion performance compared to standard friction loks

• Improved shear performance of installed system

• Energy absorbing ring included with bolts to prevent the bar from ejecting if it fails

• No changes required to existing Jumbo drill rigs for installation

• Suits existing drill hole sizes

• Pull tested to 30 tonne in certain ground conditions

• Patent Pending

MECH LOK BOLTROCK BOLTS

General DataDescription






345 445120 160165 200460 510Tensile Strength of Steel

Mass Per Metre (kg/m)

MPakN kN

3556.01

42.1 - 45

Grade DescriptionM24 Bar Properties

MinimumM24 Bar Properties

Typical

MPa

Yield Strength of Steel

Standard Elongation

500

Min

550

Typ

171

15%

190

27%

250

185

265

223

660

700Tensile Strength of Steel


MPakN kN

17

ROC

K BO

LTS

& A

CC

ESSO

RIES


Features• The “X” grade steel used by Jennmar has superior

toughness and ductility through the use of grain refining alloys. The Jennmar “X” grade bolts should provide better performance in mines where Stress Corrosion Cracking is evident and also in areas of high localised horizontal stresses.

• The JX rock bolt profile provides superior load transfer characteristics using the unique “J” bar pattern.

• Recommended for drill hole sizes 27 – 28mm diameter without mixing devices or 35-40mm with resin mixing devices

• M24 couplers, 35mm diameter are available for use with torque tension bolts

• Various roll pin break-out torque ranges available

• Available as galvanised

• Left hand thread required for hard rock installation

M24 TORQUE TENSION BOLTROCK BOLTS

JB rib profile

J rib profile

Various torque rated shear pin break-out nuts available for use on M24 bolts

HSAC840 Grade DescriptionX Grade M24 Bar

Properties MinimumX Grade M24 Bar Properties Typical

MPa


Standard Elongation

600

Min

650

Typ

228

15%

240

19%

306

223

335

245

840



MPakN kN

Bar Diameter (mm) Core Major21.7mm 23.5mmBar Straightness to AS 1442-1991


380

28-3127-28


Drill hole size Paddle (mm)Drill Hole Size Plain (mm)

300 Grade DescriptionJBS Grade M24 Bar Properties Minimum

JBS Grade M24 Bar Properties Typical


Standard Elongation

300

Min

340

Typ

110

22%

126

27%

161

113

182

127



MPakN kN

18

ROC

K BO

LTS

& A

CC

ESSO

RIES


Features

• Dynamic tested at CANMET to 17kJ without failure

• Elimination of protruding bolt tails minimising tyre and bolt damage and improves mine safety. Installed height is 39mm from rock surface

• Full pre-tension achieved which clamps damaged rock mass together on walls and gradeline

• Reduces fibrecrete requirements to cover exposed bolts on gradeline

• Nut fits to standard 25mm J-Tech bolts

• Full column resin encapsulated

• Easily installed from standard bolting machines

• Provision for in-situ proof load testing

• Available in lengths 900 – 3000mm

• Available in black or galvanised

• Patent Pending

HAWKEYE BOLT

ROCK BOLTS

Typical UTS (MPa)Bar Diameter (Rib-Rib) 24mm

27 - 29mmPaddle Dimension (rib-rib)

263 3434140 T

220 306HSAC840

Part MaterialMin. Yield

(Mpa)Min. UTS

(Mpa)

Nut

Bar

655 850 13

600 840 15

Min. Elongation %

Min. Yield Tensile Strength

(kN)

Min. Ultimate Tensile Strength

(kN)

19

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Features• Installation using PUR or grout

• Installation for very poor ground

• Corrosion resistant

• Full test data available

HOLLOW SELF DRILLING BOLTS

ROCK BOLTS

Typical UTS (MPa)*1 The Ultimate low and Yield Low capacity are measured values.The Tensile-Yield strengths are calculated Average values

*2 Internal Standard

Technical Data R32NUnit R32S R51NR25N R38N T76NR32L R51L T76S

Outer Diameter 32

280

310

280

310

230

2.21

T76 *²

280

2.43

650

3.3

690

3.62

530

3.4

540

4.1

18.5

25 38 76

200

300

~ 200,000

150

1.17

ISO 10208

690

1.39

Acc. To. EN 10083-1

520

2.3

1m, 2m, 3m, 4m, 6m

500

300

400

4.59

650

8.46

520

6.1

1600

330

1200

29.95

750

110.05

570

16.7

14 19 51

mm

kN

N/mm²

N/mm²

32 51

800

340

630

9.4

750

23.18

590

8.4

mm

N/mm²

cm³

-

15 33

32 51 76

220

310

180

1.83

ISO 1720

650

2.72

530

2.7

550

290

450

8.42

620

20.75

510

7

1900

310

1500

33.5

690

123.13

550

22

22 36 45

mm

kN

cm³

-

29.8 49.3

mm²

N/mm²

kg/m

-

520 1070

29.8 49.3 73.5

340 890 7250

Average Outer Diameter

Average Inner Diamter

Average Cross Sectional Area

Ultimate Load*¹

Shear Strength (Yield)

Youngs Modulus Of Elasticity

Yield Load*¹

Average Section Modulus

Thread Standard

Average Tensile Strength*¹

Moment of Inertia

Steel Grade

Average Yield Strength*¹

Weight

Delivery Lengths

29.8

430

23.8 36.9 73.5

290 770 21.2

20

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Features• 22mm wide paddles on the insertion end

promotes shredding of the resin capsule film and efficient mixing in hand-held drill holes

• Normally used for hand held support when using small drill bits

• Can be readily installed with hand operated “windy borers”

• Available with a “C” break-out pin

• Standard 36mm Hex and used as a thrust bolt

3/4’’ PADDLE BOLTS

ROCK BOLTS



242

28 - 3132 - 38



Description3/4” Bar

Properties Minimum3/4” Bar

Properties Typical


Standard Elongation

300

Min

350

Typ

66

22%

78

27%

98

68

116

76



MPakN kN

21

ROC

K BO

LTS

& A

CC

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RIES


Features• Extenda nut comes complete on the 3/4”

bolt, with internal breakout “plas” cap and one piece nut and washer

• Eliminates bolt threads protruding into the drive

• Installed into a regular hand held drill hole size

• Ideal on infastructure support to reduce damage from machines and harm to personnel

• Additional M24 female thread within the Hex drive for handing cable rollers

3/4’’ EXTENDA BOLTS

ROCK BOLTS

3/4’’ Rebar

3/4’’ Extenda NutTypical UTS (MPa)

Typical UTS (Tonnes)

850

Typical UTS (MPa)

15

Various torque rated shear pin break-out nuts available for use on ¾” bolts



242

28 - 3132 - 38



Description3/4” Bar Properties

Minimum3/4” Bar

Properties Typical


Standard Elongation

300

Min

350

Typ

66

22%

78

22%

98

68

116

76



MPakN kN

22

ROC

K BO

LTS

& A

CC

ESSO

RIES


COLOUR CODING M24 TORQUE TENSION BOLT

ROCK BOLTS

Grade Painted across bolt

Length

Painted on both end of bolt

Note: Plastic bags covering threads are also colour coded to Grade

Bolt Length (mm) Colour

Up to 900

3000

2200

925 - 1200

1225 - 1500

1525 - 1800

1825 - 2100

2125 - 2400

2425 - 2700

Grade Colour

Mild Steel “S” ALL BS BAR TO HAVE A BLUE STRIPE PAINTED ON THEM

ALL CRATES/BUNDLES TO HAVE A RED STRIPE

PAINTED ON THEMExtra High Tensile “X”

Pin LocationColour

C Pin (production) NEXT TO GRADE

NUT + BAR FROM NUT TO YELLOW STRIPE

C Pin (Test Bolts)

Length LocationColour

1100MM JSD 2200MM M24

NEXT TO GRADE

23

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END FITTINGSROCK BOLTS

Note: 1 ft.lb = 1.36 N.m

Features• Plain Nuts, Dome Balls and Plas Nuts are available as Galvanised

Product code “G” added to end of part number

• Nuts and washers are packaged 50 per 4 litre bucket

Parts List

Part Number

Nuts

Washers

Expansion Shells

Resin Shredder

Shotcrete Depth

Description Application

NUTRM24H125DM Plain M24 class 8 nut, 30mm high

Plain ¾” UNC class 8 nut, 25mm high

Galvanised M24 class 8 nut, 30mm high

Dome Ball, 51mm O.D., 24mm I.D.

Galvanised dome Ball, 51mm O.D., 24mm I.D.

Flat hardened steel washer, 65mm O.D., 25mm I.D.

Flat steel washer, 48mm O.D, 25mm I.D

White teflon anti friction washer M24

D10L 2-leaf expansion shell, 3/4” UNC thread

M24 Right hand thread 3 leaf expansion shell



Resin Shredder

Shotcrete Depth Indicator

Spare molycoated nuts for hanging brackets or floor bolting

Spare nuts for hanging brackets

Spare nuts galvanised bolts

Used on roof bolts with volcano plates

Used on galvanised roof bolts with volcano plates

Conventional Bolts – 35mm drill hole

For 24mm eye bolts, L Pins and hanger bolts

For 20mm eye bolts, L Pins

For 16mm eye bolts, L Pins

Prevent gloving and ensure resin mixing

Provide QA/QC for easy application and control of fibrecrete depth

Used on ¾” bolts

Used on M24 bolts

Used on M24 Bolts

NUT34H1D

NUTRM24H125DGAL

WASHM24DB

WASHM24DBG

WASH25MML

WASH25MM

WASHWT

EXPD10L

ES2443RHT

EB20CS

EB16CS

S

IW – White = 3.0m BoltIY – Yellow = 2.4m Bolt

24

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Features

• Commonly used for forming floor bolts for pinning boot ends etc, this section is removed and re-used

• Can be used for extensions to existing mild steel rock bolts for hanging

• Hex drive allows for easy removal from floor bolts

• Optional to come with or without nut & dome ball

• After removal, no bolt tails are left protruding from the floor eliminating trip hazards

FLOOR BOLT

ROCK BOLTS

Threaded SectionLength (mm)

Thread Diameter (mm)

30024

4646

12

16

18

18

14123939

Typical UTS(Tonnes)

Typical Yield(Tonnes)

Typical UTS (MPa)Coupler Length (mm)Coupler Diameter

(mm) Hole Diameter (mm)

43 - 457535

25

ROC

K BO

LTS

& A

CC

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RIES


Features

• 10mm diameter “U” hanger

• Available in all thread types

• Readily threaded onto the base of rock bolts for use as a hanger

• Recommended for carrying static loads

• Not recommended for lifting or pulling

• Avoid side loading of the “U” hanger

“U” HANGER NUTS

ROCK BOLTS

3 tonne cast hanger available for 25mm J TECH Bolt

Safe Static Working Load

2 Tonne

3 Tonne


CABLE BOLTS

SECTION 2

MINING PRODUCTS

www.jennmar.com • +61 2 4648 7500

27

CA

BLE

BOLT

S


Features• Available in plain or bulbed cable reels

• Lowest cost to capacity cable bolt configurations for the hard rock mining industry

• Minimum birdcage spacing at 180mm for maximum bond strength with the grout and rock

15.2MM & 17.8MM PLAIN AND BULBED CABLE REEL

CABLE BOLTS

735 kN (75 tonne)

795 kN (81 tonne)

Technical Details

Typical StrandBreaking Load

Cable TypeTypical

Elongation at Failure

Drill HoleTypical StrandYield Strength

6 %

15.2mm

17.8mm 32 - 45mm280kN

(28.5 tonne)330 kN

(33.6 tonne)

28

CA

BLE

BOLT

S


Features


• Available in single, twin and triple strand

• Can be used in either top-down or bottom-up grouting applications

• Typically fitted with fish-hooks to hold the cables inside the drill holes or cable reels for mechanical bolt installation

• Truss configurations are available for ease of manually bending and tensioning cross members

• Cables are coiled for transport efficiency

• Minimum birdcage spacing at 180mm for maximum bond strength with the grout and rock

• Number of tails protruding can vary for each configuration

• Configurations can be made to order

15.2MM & 17.8MM PLAIN AND BULBED CABLE BOLT

CABLE BOLTS

265 kN (27 tonne)

Technical Details

Typical StrandBreaking Load

Cable TypeTypical


Drill HoleTypical StrandYield Strength

5 %

5 %

5 %

Single Strand

Twin Strand

Triple Strand

45 - 50 mm

52 - 55 mm

55 - 65 mm

245 kN (25 tonne)490 kN

(50 tonne)530 kN

(53 tonne)735 kN

(75 tonne)795 kN

(81 tonne)

265 kN (27 tonne)

29

CA

BLE

BOLT

S


Features• A Twin-strand 15.2mm cable with grout

tube attached

• Low cost support

• Supplied complete ready for installation and grouting

• Lengths are available up to 15 m.

• Configured with grout or breather tube fully assembled

• Traditional secondary support throughout Australian Mines

• Available as continuously bulbed reels for Cabolters

• Stress-relieved low relaxation, high strength cable

• Normally used with cementitious grout, using “bottom up” grouting techniques

• Cables are fitted with a “Fish Hook” arrangement to hold the cable up the hole prior to grouting

• Smaller diameter cables allow for ease of joining/ bending to form truss arrangement

• Cables are coiled for ease of transport underground

• Can be supplied as 17.8mm cable with grout tube

15.2MM CABLE BOLT WITH GROUT TUBECABLE BOLTS

GARFORD 15.2mm Twin-strand are normally bulbed and configured as cable bolts with a single tail for plating, or as a truss with two tails for forming a sling.

Drill hole size varies depending on single, double or triple strand applications

Strand Diameter15.2 Cable

Properties Minimum15.2 Cable

Properties Typical

MPa


Standard Elongation Min Typ

212

3.5%

250

6.5%

250 265


MPakN kN

Mass Per Metre (kg/m) 1.13kg

143

28-3135-51


Drill hole size Paddle (mm)Drill Hole Size (mm)

30

CA

BLE

BOLT

S


Features• A Twin-strand 15.2mm cable secured

by 6.3mm wire

• Low cost high capacity Cable Strap support

• Supplied complete and ready for installation

• Lengths are available up to 15 m

• Designed to be installed with the Jennmar Cable Sling Plate

• Fast application for pillar strap support

• Can be supplied as 17.8mm cable straps

15.2MM CABLE STRAPCABLE BOLTS

15.2mm Cable Strap plain strand strap, with two tails for forming a sling or swaged to secure with Jennmar Cable strap plate

143

1.13kg

35 - 51

Typ

1850

250

6.5%

265

Strand Diameter

General Data


Standard Elongation





MPa kN

15.2 Cable Properties Minimum

15.2 Cable Properties Typical

kNMPa

Min

212

3.5%

250

31

CA

BLE

BOLT

S


Features• Corrosion resistent cable bolt

• High bond strength

• Supplied complete ready for installation and grouting

• Lengths are available up to 15 m.

• Configured with grout or breather tube fully assembled

• Suitable for LOM application in corrosive environments

• Stress-relieved low relaxation, high strength cable

• Normally used with cementitious grout, using

• “bottom up” grouting techniques

• Cables are fitted with a “Fish Hook” arrangement to hold the cable up the hole prior to grouting

FLOBOND CABLECABLE BOLTS

Adhesion of coating until strand breakage

Large wedge teeth for grip into cable

After 1000hr salt spray test

BLACK

GALVANISED

FLOBOND

Diameter of Strand Relaxation

Nominal Dia. (mm)

Normal (%)

Nominal Dia. (mm)

Low (%)

Thickness of Epoxy Coating and PE Sheath

(mm)

Unit Weight (kgs/m)

Min. Yield Strength

(kN²)

Min. Breaking Strength

(kN²)

Min. Total Elongation

(%)

12.4

15.2

12.7

15.2

13.6

16.4

13.9

16.4

Refer to the table below

0.772

1.155

0.817

1.155

136

204

156

222

160

240

183

261

3.5

3.5

3.5

3.5

<6.5

<6.5

<6.5

<6.5

<2.5

<2.5

<2.5

<2.5

Additional Standard

(Popular in Japan)

Filled or Non Filled Filled

0.380 - 1.140

-

Filled

0.400 – 0.900

-

Filled

0.40 – 1.20

<0.8

<6.5% (Normal)<6.5% (Low)

*1: Measured at Crown Region *2: Based on JIS G 3536-1999 *3: 0.7Py, 1000hr

*4: Measured at every 6 Crown Region *5: Only for PE-covered FLO-GUARD

Non Filled

0.650 – 1.150

-

Filled or Non Filled <6.5% <6.5% <6.5%

Epoxy Coating Thickness (mm)Thickness of PE-covering (mm)

ISO 14655-1999ASTM A882-04Standard

32

CA

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BOLT

S


GRACOM® DYNAMIC CABLE REEL & BOLTCABLE BOLTS

143

1.13kg

35 - 51

Typ

330

6%

370

Strand Diameter

General Data


Standard Elongation





MPa kN

Gracom Cable Properties Minimum

Gracom Cable Properties Typical

kNMPa

Min

280

3.5%

350

Features• Dynamic Tested at WASM to 40kJ input energy

without failure

• Dynamic tested to 50kJ at WASM using a single Yield Tube without failure

• Available in plain cable reels or single strand pre-cut supply

• The grade composition concept allows the mild steel wires to provide only longitudinal deformation, maintaining energy dissipation capacity

208.4

1.652

35-51

Section view of GRACOM 19PC 17.8mm strand

WASM dynamic results - Bolt 283 17.8mm GRACOM Cable with Yield Tube

33

CA

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BOLT

S


SECTA® DYNAMIC CABLE REEL & BOLTCABLE BOLTS

Features• Dynamic Tested at WASM to 40kJ input energy

without failure

• Dynamic tested to 50kJ at WASM using a single Yield Tube without failure

• Available in plain or bulbed cable reels or single strand pre-cut supply

• Can be supplied as a threaded swage assembly to eliminate the need for barrel and wedges


• Typically fitted with fish-hooks to hold the cables inside the drill holes or cable reels for mechanical bolt installation

• Cable truss configurations are available for High capacity pillar support

• Cables are coiled for transport efficiency maximum bond strength with the grout and rock

143

1.13kg

35 - 51

Typ

330

6%

370

Strand Diameter

General Data


Standard Elongation





MPa kN

17.8 Cable Properties Minimum

17.8 Cable Properties Typical

kNMPa

Min

280

3.5%

350

208.4

1.652

35-51

WASM dynamic results - Bolt 285 17.8mm Secta Cable with Yield Tube

34

CA

BLE

BOLT

S


Features• Flexible and easy to handle even around the

tight working areas of bolting rigs

• Tensioners are available to pre-tension the SuperStrand up to 27 tonne

• Installed in a regular 35mm drill hole

• Typical lengths held in stock include 4, 6 & 8 metres (can be made to order)

• Special packaging is available to suit the lengths ordered and for the transport system used at the mine site

• Drive ends are painted/colour coded to length

• Can be supplied debonded

PLAIN SUPERSTRAND CABLE BOLTCABLE BOLTS

Elongation at Strand Failure

Typical Strand Yield Strength

6 - 7%525kN (53 Tonne)

Strand Diameter

No. of Wires Steel Area

21.8mm 19 313mm2 52 Tonne

Strand Strand at B&W

Typical Breaking Load

590kN (60 Tonne)

Typical Applications• Plain SuperStrand of any length can be readily installed with hand held bolters as a point

anchored, pre-tensioned support

• The 4m SuperStrand can be “fully encapsulated” with resin installed alongside primary support at the face. Installation time between 6 – 8 minutes

• Through pillar support can achieve 27 tonne of clamping pressure

• Recommended plate thickness is a minimum 12mm

35

CA

BLE

BOLT

S


Features• The flexible SuperStrand and tensioning system

allows installation off the Jumbo or IT. Installation times as low as 10 minutes for an 8m Bulbed SuperStrand are possible depending on pre-drilled hole condition

• High strength plates are used with grout and breather tube slots in 45mm holes

• Installed with hand held bolters, as a 1m resin capsule provides the anchorage

• Anchored with J-LOK “Post-Grout” resin capsules for mixing in large drill holes

• Tensioners are available for up to 27 tonnes pre-tension

• Can be post grouted by either “bottom-up” or “top-down” methods depending on the drill hole diameter


• Fully bulbed cable options available

BULBED SUPERSTRAND CABLE BOLTCABLE BOLTS



30%525kN (53 Tonne)

Strand Diameter


21.8mm 19 313mm2 12



590kN (60 Tonne)

Drill Hole Diameter (mm)

Bulb Diameter (mm)

3542 - 4552 - 55

323848

Characterised typically by 3 bulbs in the top section of the SuperStrand which provides for resin anchorage in larger sized drill hole. The larger sized drill holes allow for tubes for post grouting of the SuperStrand after point anchoring by resin and pre-tensioning.

36

CA

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BOLT

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Features• Indented wire for improved bond strength

• Wires are stress relieved after indenting to maximise tensile performance

• Flexible, easy to handle even around the tight working areas of bolting rigs & integrated tool carrier platforms

• Tensioners are available to pre-tension the SuperStrand up to 27 tonne

• Installed in a regular 35 – 38mm drill hole

• Typical lengths held in stock include 4, 6 & 8 metre – but can be made to order


• Drive ends are painted/colour coded to length

INDENTED SUPERSTRAND CABLE BOLTCABLE BOLTS



6 - 7%525kN (53 Tonne)

Strand Diameter

Number of Wires

Steel Area

21.8mm 19 313 45 Tonne



570kN (58 Tonne)

Typical Applications• SuperStrand of any length can be readily installed with hand bolters as a point anchored, pre-

tensioned support

• The 4m SuperStrand can be “fully encapsulated” with resin installed alongside primary support at the face. Installation time between 6 – 8 minutes

• Special centralizer allows full resin encapsulation of SuperStrands up to 8m in length

• Recommended plate thickness is a minimum 12mm

37

CA

BLE

BOLT

S


Features• All the features of the Superstrand Cable Bolt

• Easy installation from the ground, jumbo or integrated tool carrier

• Load transferred through a single Superstrand cable

• Superstrand cable has a higher capacity than twin 15.2mm cables

• Fish Hook load tested to 200kg

• Recommended for a 38 - 45mm drill hole

• Available in plain strand, point anchor bulbing or fully bulbed

• Debonding length supplied as requested

• Cable length supplied to required length

• Supplied plain or debonded

• Supplied 50 per pallet

FISH HOOK DEBONDED SUPERSTRAND CABLE BOLT

CABLE BOLTS



6 - 7%

Strand Diameter

21.8mm



590kN (60 Tonne)

510kN (52 Tonne)

525kN (53 Tonne)

38

CA

BLE

BOLT

S


Features• Grouted bulbed section produces high bond

strength to the rock

• Anchored with J-LOK “Post –Grout” resin capsules for mixing in 42-45mm drill holes or grout

• Special high strength plates are used with additional grout and breather tube slots

• Can be easily installed off the IT using a fish hook and grout for 50 tonne single strand support

• Can be tensioned up to 25 tonnes

• Special packaging is available to suit the lengths ordered and for the transport system used at the mine site. This may include plates and barrels & wedges

• The Bowen cable is bottom-up grouted using specially developed hole seals

• Breather tube can be removed and fish hooks attached for fully grouted hand installation

BOWEN CABLE BOLTCABLE BOLTS

Characterised by non-collapsible bulbs every 500mm down the grouted length of the SuperStrand, which are a smaller diameter than the top resin anchorage bulbs. The breather tube is permanently fixed to the cable with metal ties. The bolt features a resin retention washer which can be placed on the cable at any position which optimises anchorage.



6 -7%525kN (53 Tonne)

Strand Diameter


21.8mm 19 313mm2 45 Tonne*

Strand Strand at non-collapsible bulb


590kN (60 Tonne)

* 45 tonne breaking load if the cable is only point anchored & not grouted.

Drill Hole Diameter (mm)

“Top” Bulb Diameter (mm)

“Bottom” Bulb Diameter (mm)

42 - 45 38 32

39

CA

BLE

BOLT

S


Features• High strength steel wire strand, with metallurgy

aimed at resisting stress corrosion cracking

• Can be supplied with barrel and wedge for immediate passive support

• Corrosion protected flexible central steel hollow tube 14mm in diameter for grout injection

• Bird caged top section for resin anchoring

• Proven barrel and wedge system, with added corrosion protection

• Tensioned up to 30 tonne

• Typical lengths held in stock include 4, 6 & 8 metres (can be made to order)

• Installation into drill holes ranging from 38 – 45mm diameter to achieve VERY HIGH LOAD TRANSFER

• Grout adaptor with locking bayonet fitting for fast, easy and safe attachment

• Anchored with J-LOK “Post-Grout” resin capsules for mixing in larger drill holes

• Special high capacity volcano plates with grout indicator holes are available in various sizes

• Can be ordered as a pack complete with plates, resin and grout

HOLLOW TG CABLE BOLTCABLE BOLTS



5 - 7%568kN

Strand Diameter

28mm



635kN (63 Tonne)

540kN (55 Tonne)

40

CA

BLE

BOLT

S


Features• All the features of the TG Cable Bolt

• Fish Hook load tested to 200kg

• Easy installation from the ground, jumbo or integrated tool carrier

• Load transferred through a single hollow cable

• Process ensures full encapsulation of the TG Cable Bolt

• Available with pressure tested Grout adaptor or M20 thread for PUR injection

• Recommended for a 45mm drill hole

• Available in plain hollow strand, point anchor bulbing or fully bulbed

• Debonding length supplied as requested

• Supplied plain or debonded

• No requirement for grout or breather tubes

• Supplied in trays

FISH HOOK DEBONDED HOLLOW TG CABLE BOLT

CABLE BOLTS



5 - 7%560kN

Strand Diameter

28mm



620kN (63 Tonne)

540kN (55 Tonne)

41

CA

BLE

BOLT

S


NOTES: TG Bolts are painted over the grout adaptor and first 100mm, SuperStrand & Bowen Cables painted 200mm from drive end, 15.2mm cables painted on Fish Hook

CABLE BOLTS COLOUR CODING

CABLE BOLTS

Cable Length (m) Colour

0.0 - 3.9

11.0 - 11.9

7.0 - 7.9

15.0 - 15.9

5.0 - 5.9

13.0 - 13.9

9.0 - 9.9

17.0 - 17.9

19.0 - 19.9

4.0 - 4.9

12.0 - 12.9

8.0 - 8.9

16.0 - 16.9

6.0 - 6.9

14.0 - 14.9

10.0 - 10.9

18.0 - 18.9

20.0 > PLAIN - See Tags

Cable Length (m) Colour

4.1

8.1

6.1

4.3

10.1

6.3

42

CA

BLE

BOLT

S


Features

• Block – ductile iron formed as one part

• Wedges – case hardened machine steel

• Fully pre-assembled with wedges held in place by retaining caps

• Proven design, tested and used extensively in the USA

• Curvature of the outlet minimises stress concentration of the cable at the bend

• Ease of use

• Less wastage compared to traditional tension blocks

15.2MM CABLE TRUSS SPLICE TUBE

CABLE BOLTS

90

Length (mm) Width (mm) Packaging

5 per 4L Bucket150

Dimensions and Packaging

43

CA

BLE

BOLT

S


YIELD TUBECABLE BOLTS

Features• Patented Domed single and double Yield Tubes

designed to suit varying plates

• Yield Tube available for 15.2mm, 17.8mm and 21.8mm cables

• Dynamic tested with cables, confirmed to increase dynamic capacity by 10kJ

• Supplied separately and easily installed, without changing current installation processes

• Allows improved application in squeezing ground

• Anti-corrosion coating available on request

17.8mm Double Yield Tube Destructive Testing 17.8mm Single Yield Tube Destructive Testing

44

CA

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BOLT

S


CABLE BOLTS

Features

• Eliminates the need for hydraulic tensioners for pre-tension up to 10 tonne

• ToTo devices come factory pre-pressed onto the end of each cable bolt

• No loose components or pinch points on the ToTo device during manual handling

• Components are joined for transport by a shear pin which shears upon tightening

• Dome ball washers fit existing cable bolt plates for the respective 22mm and 28mm diameter cables

TOTO TENSIONING DEVICE

Length (mm)

Typical Cable Breaking Load (Tonne)

150 50

Maximum Outside Diameter (mm)

Suit Cable Diameter

70

70

22mm

28mm 150 55

45

CA

BLE

BOLT

S


Features• Domed Barrels & Wedges for 28mm, 21.8mm

and 15.2mm diameter strand are used with volcano plates to achieve installation angles of up to 18 degrees

• Flat Barrels and Wedges in 15.2mm are used on flat plates on cable bolts and with tension blocks on trusses

• All Barrels and Wedges have an oil film coating and are packaged in strong 4 litre buckets for corrosion protection

• Anti-corrosion phosphate coatings on barrels are available for longer term installations

• All Barrels and Wedges MUST be pretensioned to a minimum 8 tonnes to ensure the wedge teeth penetrate the strand to achieve maximum load capacity

• O-Ring in 28mm to prevent grout flowing into the wedges

BARREL AND WEDGES

CABLE BOLTS

Qty/bucketOuter Diameter (mm)

42

58

65

20

10

10

Applicable Strand Diameter

Length (mm)

15.2

21.8

28

44

60

70

46

CA

BLE

BOLT

S


Features• Used for joining cable tails in formation of

trusses and for bullnose/camelback/pillar

wrap applications

• Flat Barrels and Wedges must be used with

the tension blocks

• Packaged in 4 litre buckets for minimal wastage

TENSIONING BLOCKS

CABLE BOLTS

Height (mm)Width (mm) Qty/bucket

100

200

5

5

140 5

50

50

70

Applicable Strand Diameter (mm)

Length (mm)

15.2

15.2 (4WAY)

21.8

75

100

100

47

CA

BLE

BOLT

S


All buckets are white 4 litres with handlesLids are colour coded along with appropriate part # stickers

COLOUR CODING CABLE ACCESSORIES

CABLE BOLTS

Item Qty per Bucket

Qty per PalletBucket Lid Colour

15.2 mm Tension Blocks

15.2mm Barrels and Wedges*

21.8mm Barrels and Wedges

28mm Barrels and Wedges

10 500

20 1000

10 500

10 500

*15 .2mm Barrels and Wedges

Barrel Type Ring Label ColourWedge

Flat Barrel

Flat Barrel

Flat Barrel

Domed Barrel

Domed Barrel

Domed Barrel

Steel3 Piece

Rubber2 Piece

Steel with plastic insert3 Piece

Rubber3 Piece

Steel3 Piece

Rubber2 Piece

48

CA

BLE

BOLT

S


GROUTING CONSUMABLES

Features• Components are available in combined “Kit” forms to suit the number of

cables per package

CABLE BOLTS

Part Number

Grout Tube

Grout Lance

Grout Gun

Breather Tube

Tube Connectors

Hole Seals


TUBE16GRB16mm O.D. Grout Tube.- Pressure Rating PN16- 300m per roll

20mm O.D. Grout Tube- Pressure rating PN16- 100m per roll

Pre-Cut 16mm O.D. Grout Tube- Pressure rating PN12.5- Chamfered end and drill holeon ejection end

Grouting lance for connection to TG Bolt, c/w high pressure seals and pressure relief valve

Grout connector for 16mm grout tube

Grout connector for 20mm grout tube

Grouting lance for connection to TG TOTO Bolt, c/w high pressure seals and pressure relief valve

5mm O.D. Breather Tube- 200m per roll- Yellow in colour

13mm O.D. Breather Tube- 100m per roll- Various colours

1/4” air breather tube- Supplier per cut length or on rolls- Black in colour

1/4” air breather tube connector

16mm poly end connector for grout tube -3/4” male or female thread

20mm poly end connector for grout tube - 3/4” male or female thread

Bag of Cotton Waste

Jennfoam cartridges

Silent Seal Kit

Used with Bux Plug & Bowen Cable. Along with 15.2mm

varieties

Used for general “bottom-up” grouting

Used for “top-down” grouting

For grouting of TG Bolts. Variable lengths available

Top-down grouting

For grouting of TG TOTO Bolts. Variable lengths available

Bottom-up grouting

Used to connect breather tube extensions to Bowen Cables

When threaded to a Minsup, used for connection of 1” grout delivery

line to 16mm grout tube

When threaded to a Minsup, used for connection of 1” grout delivery

line to 20mm grout tube

Used for packing any “bottom-up”grouted cable hole

Expanding foam for injection intohole for sealing cable hole

Silent Seal Mine Ventilation Air Sealant quickly expands, fills, seals, coats and sound

dampens areas above and underground.

Used for breather on twin-strand cable bolts & trusses

Used for breather on Bulbed SuperStrand

Used for breather tube extensions on Bowen Cables

TUBE20GRB

TUBE16 (length)

GR

LANCETG(length)

GROUTGUN16

LANCENT(length)

GROUTGUN20

TUBE05BRN

TUBE13BRN

CYL04(length)

COUPLER14

COUPLER16

COUPLER20

COTTONWASTE

JENPAC

SILENTSEAL

49

CA

BLE

BOLT

S


12 t x 22mm tensioners are colour coded red 27 t x 22mm tensioners are colour coded yellow 27 t x 15.2mm tensioners are colour coded white 27 t x 28 mm tensioners are colour coded green

HYDRAULIC TENSIONING EQUIPMENTCABLE BOLTS

Part Number

Tensioner Units

Tensioning Consumable


TENS12T 12 tonne tensioner, 22mm cable2 500 psi Working Pressure

Used for ALL SuperStrandconfigurations off mining machinehydraulic circuits

27 tonne tensioner, 22mm cable10 000 psi Max Working Pressure

27 tonne tensioner, 28mm cable10 000 psi Max Working Pressure

27 tonne tensioner, 15.2mm cable10 000 psi Max Working Pressure

10 tonne tensioner 15.2mm cable 10,000psi maximum working pressure

Twin 6m long hydraulic hoses,10000 psi working pressureCompliant with MDG41 guidelines

Air/hydraulic intensifier.10 000 psi Max Working PressureComplete with:- 6m x 10 000 psi hydraulichoses- Pressure gauge- Air line filter- Air line lubricator

22mm Tensioner Wedge

28mm Tensioner Wedge

22mm Tensioner Wedge completewith screws

28mm Tensioner Wedge completewith screws

15.2mm Tensioner Wedge

Used for ALL SuperStrandconfigurations

Used for ALL TG Bolt configurations

For grouting of TG Bolts

Cable sling tensioner

For grouting of TG TOTO Bolts

Used with all cable tensioners - MUST be internally regulated for tensioners operating at lower

than 10 000 psi.

Internal tensioner wedge for TENS27T and TENS12T tensioner and

SuperStrand cables

Internal tensioner wedge forTENS2728 tensioner and TG Bolt

Internal tensioner wedge for CRAM built lightweight tensioners and

SuperStrand cables

Internal tensioner wedge for CRAM built lightweight tensioners

and TG Bolt

Internal tensioner wedge for TENS2715 tensioner and 15.2mm

cables

TENS27T

TENS2728

TENS2715

TENS10152

TENSHOSES

TENSAIR

JTW22

JTW28

JTWA22

JTWA28

JTW15


PLATES & W-STRAP

SECTION 3

MINING PRODUCTS

www.jennmar.com • +61 2 4648 7500

51

PLA

TES

& W

-STR

AP


Features• Dome profile allows for 18o angles of alignment

when installing the rock bolt with a domed ball washer

• Can be supplied with a “hanger” slot

• Available as “rumbled” to take off edges


• Available with welded tabs for cable sling retainment

GROUND SUPPORT VOLCANO PLATE

*Collapse load is measured using a plate compression test with a nut and dome ball100x100mm plates are tested over a 50mm hole span, Larger plates are tested over a 80mm hole span

PLATES & W-STRAP

36

Thickness (mm)

Standard Packaging

8

6

10

6

10

10/bundle 2000/pallet

5/bundle 500/pallet

5/bundle 980/pallet

5/bundle 980/pallet

Hole Diameter (mm)

Approx. Collapse Load * (t)

Square Dimension (mm)

Unit Weight (kg)

36

36

36

36

50

20

12

24

12

24

100 x 100

150 x 150

200 x 200

150 x 150

0.628

1.060

1.760

1.800

1.740

52

PLA

TES

& W

-STR

AP


Features• High load bearing characteristics

• Light weight and rounded corners

• Lesser tendency to cut mesh upon loading

• Load rated hanger available to 50kg


• Varying combination plate applications available

KANGA PLATE

*Tested over a 80mm hole span

150mm x 150mm Kanga Hanger

150mm x 150mm Kanga Plate

200mm x 200mm Kanga Plate

PLATES & W-STRAP

5 5/bundle 500/pallet42 24200 x 200 1.530

Thickness (mm)

Standard Packaging

5

5

5

5

5/bundle 980/pallet

5/bundle 500/pallet5/bundle

500/pallet

5/bundle 500/pallet

Hole Diameter (mm)

Approx. Collapse Load * (tonne)


Unit Weight (kg)

41

42

38

38

24

29

24

30

150 x 150

200 x 200

150 x 150

200 x 200

0.850

1.530

0.850

1.530

53

PLA

TES

& W

-STR

AP


Features• Designed to be used with 39 and 47mm

diameter friction loks

• Jennmar 39 and 47mm friction loks use the same roll top plate to reduce stock holding and for ease of installation

• Load rated hangers to 50kg WLL

• Can be supplied as a combination butterfly or pizza pan plate with 300mm² and 450mm² outside dimensions

• Available in Black, Hot Dipped Galvanised. E-Coat or Armorgalv

ROLL TOP PLATE

*Tested with a nut over a 100mm hole span

PLATES & W-STRAP

Plate Thickness (mm)

Standard Packaging

4

4

980

Hole Diameter (mm)

Approx. Collapse Load * (Tonne)


Unit Weight (kg)

50

50

10

10

150 x 150

200 x 200

0.71

1.33 500

54

PLA

TES

& W

-STR

AP


Features• Can be supplied “rumbled” to take off edges.

Unless specified, plates are supplied un-rumbled

• Used predominately with 15.2mm cable bolts can be supplied with 2 holes for cable bolting and grout tube application

• 200x 200 mm plates are often used on single tail twin-strand cable bolts with a flat barrel and wedge. Can be used in conjunction with a pizza pan


FLAT PLATE

PLATES & W-STRAP

Thickness (mm)

Standard Packaging

8

10

6

6

12

10

16

10/bundle 2000/pallet

5/bundle 980/pallet

5/bundle 980/pallet

5/bundle 500/pallet

250/pallet

200/pallet

250/pallet

Hole Diameter (mm)

Approx. Collapse Load * (t)


Unit Weight (kg)

33

33

33

36

2 x 20

20

2 x 20

12

16

8

8

20

16

45

100 x 100

150 x 150

200 x 200

0.628

1.760

1.060

1.800

3.760

3.140

4.960

55

PLA

TES

& W

-STR

AP


Features• Most commonly used for Post Groutable

Superstrand applications

• Holes allow egress of grout and breather tubes through the plate

• Many combinations available

COMBINATION PLATE

PLATES & W-STRAP

Base Plate Square

Dimesions (mm)

Top Plate Square

Dimesions (mm)

Base Plate Thickness

(mm)

Top Plate Thickness

(mm)

Approx Collapse

Load

Top Plate Hole

Diameter (mm)

Unit Weight

(kg)

Standard Packaging

300 x 280 5 24150 x 150 42 2.171.9 250/pallet

300 x 280 4 10150 x 150 50 2.031.9 250/pallet

56

PLA

TES

& W

-STR

AP


Features• Dome profile allows for 18o of misalignment

when installing with a domed Barrel & wedge

• Grout tube, breather tube, Jennfoam injection holes are available for ease of installation

• Grout indicator holes are present for top down grouting to indicate when the hole is full of grout


CABLE VOLCANO PLATE

* Pull Through load is measured by compression test with either the 21.8mm or 28mm Barrel & Wedge

PLATES & W-STRAP

Thickness (mm)

Standard Packaging

10

12

14

14

14

12

14

14

100/pallet

200/pallet

Hole Diameter (mm)

Approx. “Pull Through” Load (t)Other


Unit Weight (kg)

42

40 >50

40

45

40 >50

46 >55

42 45

40 >50

46 >55

-

-

Grout Tube Slots

Grout Tube Slots

-

Grout Indicator Holes

Grout Indicator Holes

-

200 x 200

300 x 300

3.1

3.8

4.26

4.26

4.21

8.5

9.75

9.71

57

PLA

TES

& W

-STR

AP


Features

• For use with 63t capacity SUMO and TG cable bolts for the angled members

• For use with 2 x 25t capacity 15.2mm cable horizontal members

• SUMO and TG cable installation angles up to 17 degrees, which suits typical hydraulic bolting rigs

• Lower profile and lighter weight than most high capacity truss plates

• Grout indicator holes are present for top-down grouting applications

TRUSS PLATE

PLATES & W-STRAP

Load Capacity Horizontal

(tonne)

Angled Compressive Load* (Tonne)

Thickness (mm)

Hole Diameter (mm)

Dimensions (mm)

25 5514 46300 x 300

*Tested over a 150mm span

58

PLA

TES

& W

-STR

AP


Features• Profile allows the plate to secure the cable

and prevent cable movement in high loading/squeezing ground

• Fully welded to accept high horizontal loading

CABLE SLING SECURING PLATE

PLATES & W-STRAP

Square Dimension

(mm)

Thickness (mm)

Angled Compressive

Load* (t)

Hole Diameter

(mm)

Unit Weight (kg)

Load Capacity

Horizontal (t)

Standard Packaging

12 4242 4.1200 x 200 20 200/pallet

59

PLA

TES

& W

-STR

AP


BUTTERFLY PLATE

*Pull Through Load is tested with a 65mm diameter flat steel washer

PLATES & W-STRAP

Features• Used with either Volcano, Kanga or Flat plates

(up to 150mm square)

• Has service slots for suspension of light items

• Available in high tensile 2.4mm thick domed profile to provide the strength in a single bearing plate for rib support applications.

• Has user friendly rounded corners


Hole Diameter

(mm)

Standard Packaging

50

34

960/pallet

960/pallet

Length (mm)

OtherWidth (mm)

“Pull Through” Load (t)

Thickness (mm)

Unit Weight (kg)

300

300

-

domed

280

280

-

8*

1.9

2.4

1.320

1.750

60

PLA

TES

& W

-STR

AP


Features• Large bearing area of 450 x 450 mm

• Rolled safety edges and corners to eliminate handling cuts

• Re-inforced rolls around the perimeter for extra rigidity

• Used in combination with a bearing plate, ideal for rib confinement

• When installed with Kanga plate and domed nut insitu, installation on pre-installed bolts from a Jumbo can be completed

PIZZA® PAN

PLATES & W-STRAP

Length (mm)

Width (mm)

Unit Weight (kg)

Thickness (mm)

Standard Packaging

Hole Diameter

(mm)

450

300

1.59

0.6

0.8

0.8

250/pallet

500/pallet

450

300

36

36

61

PLA

TES

& W

-STR

AP


Features• Light weight and rolled edge reduces the

chance of cutting mesh

• Large bearing area of 450 x 450 mm

• Rolled safety edges and corners to eliminate handling cuts

• Re-inforced rolls around the perimeter for extra rigidity

• Used in combination with a lightweight bearing plate, ideal for rib confinement

• Used in conjunction with a SuperStrand plate, ideal for soft roof to reduce likelihood of cutting mesh upon loading

PIZZA® PAN COMBI PLATES

PLATES & W-STRAP

Base Plate Square

Dimesions (mm)

Top Plate Square

Dimesions (mm)

Base Plate Thickness

(mm)

Top Plate Thickness

(mm)

Approx Collapse

Load

Top Plate Hole

Diameter (mm)

Unit Weight

(kg)

Standard Packaging

300 x 300 5 24150 x 150 42 2.171.9 250/pallet

450 x 450 4 10150 x 150 50 2.031.9 250/pallet

62

PLA

TES

& W

-STR

AP


Features

• For pinning mesh against the rock face over top of pre-installed rock bolts

• Welded nut of any size to thread onto existing installed rock bolts

• 200mm round plate to aid spinning the plate against mesh, no corners to catch in the wires

• Extruded extra height to accommodate the standard tail length of an installed bolt, allowing the mesh to be pushed tight against the rock face

• 3mm thick plate for extra strength

• Good for pinning rock fall netting over installed dynamic ground support

MESH PLATE

PLATES & W-STRAP

Width (mm)

Unit Weight (kg/m)

Thickness (mm)

Approx. Collapse

Load

200

150

4.1

4.1

3.0

4.0

6 Tonne

7 Tonne


STEEL MESH

SECTION 4

MINING PRODUCTS

www.jennmar.com • +61 2 4648 7500

64

STEE

L M

ESH


ST MESH

STEEL MESH

Features• Cost efficient and extremely high capacity mesh

module

• Displacement minimised to below 400mm when nearing ultimate loads

• Testing completed on 2m x 2m bolt spacing

• Load capacity Typically 210kN

• Load capacity Minimum 190kN


• Easily installed from standard bolting machines with no modifications required

• Tested using an 1000kN mesh test machine

• Mesh test machine tests modules for quality control process on supply

• 2200mm x 2200mm module weight = 40kg

0.000.0

20.0

40.0

60.0

80.0

100.0

120.0

140.0

160.0

180.0

200.0

220.0

240.0

260.0

280.0

100.00 200.00 300.00(mm)

(kN)

400.00 500.00 600.00 660

1

Fp0.2

FeL

FeH

Fm

Figure 1 ST Mesh test result achieving 217kN. The displacement at maximum load is 455mm, although loads at 380mm are near to the maximum load capacity

ST MeshTest

65

STEE

L M

ESH


WOVEN MESH

STEEL MESH

Features• Cost efficient and extremely high capacity mesh

module

• Displacement minimised to below 350mm when nearing ultimate loads

• Testing completed on 2m x 2m bolt spacing

• Load capacity Typically 230kN

• Load capacity Minimum 200kN


• Easily installed from standard bolting machines with no modifications required

• Tested using an 1000kN mesh test machine

• Mesh test machine tests modules for quality control process on supply

• 2200mm x 2200mm module weight = 65.1kg

0.000.0

20.0

40.0

60.0

80.0

100.0

120.0

140.0

160.0

180.0

200.0

220.0

240.0

260.0

280.0

100.00 200.00 300.00(mm)

(kN)

400.00 500.00 600.00 700.00 842

1

Fp0.2

Fm

FeL

Improved Woven Mesh test result achieving 227kN. The displacement at maximum load isreducing to 320mm, whilst maintaining residual high loading capacity throughout the 700mmtest range.

WovenMesh Test

66

STEE

L M

ESH


Features• Typically flat sheets of larger wire diameter and

dimensions suitable for wall support

• Wire diameters, spacing and overall dimensions can be customised to suit particular applications

• Customised paint lines along the modules to suit bolt patterns

Packaging• Steel or plastic strapping

• Bundle sizes to suit the customer

MESH STRAP

STEEL MESH

Weld Strength

4mm = 4.7kN

7mm = 14.4kN

5mm = 7.4kN

8mm = 18.9kN

5.6mm = 9.2kN

10mm = 29.5kN

Component Strength Standard

Yield = 500 - 750 MPa

-

AS4671:2001 Grade 500L

AS2423:2002 to type W02Z

Wire

Galvanising

67

STEE

L M

ESH


Features• High Energy Absorbing design

• Allows for movement without weakening the integral mesh strength

• Pig tail cross wire design allows for multiple take up on bolts

Packaging• Widths 300 to 600mm

• Black or galvanised finish

AUSRO STRAP

STEEL MESH


Yield = 500 - 750 MPa

-

AS4671:2001 Grade 500L


Wire

Galvanising

68

STEE

L M

ESH


Features• Shotcrete Mesh Suitable for spraying shotcrete

over

• Avoids the need for using hessian screens

• Can be easily folded

Packaging• Bundles of 30

• Black or galvanised finish

SHOTCRETE MESH

STEEL MESH


- AS2423:2002 to type W02ZGalvanising

69

STEE

L M

ESH


Features• Trimmed edges to ensure there is limited

overhang of wire to cause injury when handling

• Weld tests completed on all welders over continuous runs

• Weld strength to be greater than 75% of the wire UTS

• Wire diameters, spacing and overall dimensions can be customised to suit particular applications

• Customised paint lines along the modules to suit roof bolt patterns

• Available as strap from 4mm to 8mm diameters

• Custom sheets available with double or additional wires if requested

Packaging• Steel or plastic strapping

• Bundle sizes to suit the customer. Generally packs of 30

MINE MESHSTEEL MESH


Yield = 500 - 750 MPa

-

AS4671:2001 Grade 500L


Wire

Galvanising

Weld Strength

4mm = 4.7kN

7mm = 14.4kN

5mm = 7.4kN

8mm = 18.9kN

5.6mm = 9.2kN

10mm = 29.5kN

70

STEE

L M

ESH


Features• Wire diameters, spacing and overall

dimensions can be customised to suit particular applications

• Customised paint lines along the modules to suit roof bolt patterns

• Wire = 350 to 500MPa

• Supplied product and specifications

• Double twist to reduce unravelling opportuntiy

• Re-inforced areas for lateral linking of rock bolt across the ground

Packaging• Supplied in 25 to 50 metre rolls

• Bundle sizes to suit the customer

MESH ROLLS

STEEL MESH


2.7 - 3.7mm

Absorbed Energy = 10.7kJ

-

Are in accordance with EN10218

For 2.7mm wire tested


Wire

Dynamic Capacity

Galvanising


GROUTS

SECTION 5

MINING PRODUCTS

www.jennmar.com • +61 2 4648 7500

72

GRO

UTS


JENNCHEM BOTTOM-UP-100 MPa GROUT

GROUTS

Features• High strength 100 MPa cable bolt grout for

“bottom-up” grouting

• Ready to use, mix with water and pump

• Excellent pumpability

• Non shrink, unique expansion system compensates for shrinkage

• Typically used with Bowen cables, 15.2mm triple/twin-strand cable bolts and trusses

Packaging• Durable water proof 20kg bags for use in remote

and harsh underground mining environments

• 56 bags per pallet, 1.2 tonne per pallet

Water : Grout Mix

Estimated Yield

5-6 litres per bag

12 - 13 litres

Uniaxial Compressive Strength* (MPa)

1 day

60

55

28 days

105

100

5 litres/bag

6 litres/bag

7 days

100

90

*UCS independent test results were obtained using 50 x 50mm cubes

73

GRO

UTS


JENNCHEM TOP-DOWN-80 MPa GROUT

GROUTS

Features• High strength 80 MPa thixotropic cable bolt grout

for “top-down” grouting

• Ready to use, mix with water and pump

• Non shrink, unique expansion system compensates for shrinkage

• Excellent pumpability

• Typically used with TGBolt, Bulbed Superstrand and other “top-down” grouted cable bolts

Packaging• Durable water proof 20kg bags for use in remote

and harsh underground mining environments

• 56 bags per pallet, 1.2 tonne per pallet

*UCS independent test results were obtained using 50 x 50mm cubes

Water : Grout Mix

Estimated Yield

6 - 7 litres per bag

13 - 14 litres per bag


1 day

43

33

28 days

89

80

6 litres/bag

7 litres/bag

7 days

77

63

74

GRO

UTS


JENNCHEM J-FILL GROUT

GROUTS

Features• High volume output, typically 340 – 440kg

produces 1 cubic metre of grout

• Non-Shrink

• Low alkali, safe to handle

• Rapid gelling for ease of placement

• Yields to ground movement

• A continuous placer pump is required. Consult Jennchem personnel for installation instructions

Packaging• 20kg plastic bags (56 per pallet)

• 1 tonne bulk bags


1 day

0.6

0.4

28 days

7.5

4.5

2:1

2.5:1

7 days

3.3

1.5

Jennchem J-FILL is a pumpable cementitious grout for use in ventilation devices and void filling applications for ground control in underground mining. Jennchem J_FILL has a high volume output which means that significantly less material is required to be mixed with water compared to conventional grouts.

Kg Powder/m3

400 - 440

340 - 360

Water: PowderFresh Wet Density Kg/m3

Gel Times (minutes)

2:1

2.5:1

1200 - 1300

1160 - 1260

4 - 8

6 - 10


RESIN CAPSULES & ACCESSORIES

SECTION 6

MINING PRODUCTS

www.jennmar.com • +61 2 4648 7500

76

RESI

N C

APS

ULE

S &

AC

CES

SORI

ES


Features• Separate resin mastic and catalyst encased

within a thin plastic film, sealed at each end by wire clips

• Available in oil or water based catalyst types

• Stiffer more robust capsule film improves durability and handling

• Standard oil based catalyst as approximately 7% of capsule

• Standard water based catalyst as approximately 20% of capsule for improved mixing

• Larger limestone grit to improve flow of resin around bolt during installation and increase load transfer

• For general purpose anchoring of typical rebar rock bolts

• Available in diameters of 26, 30 and 36 mm

• Available gel times range from 12 seconds to 90 seconds

• Other sizes available on request

HARD ROCK TWIN RESIN CAPSULES

* relevant specifications are taken at 25˚C

RESIN CAPSULES

9

378

Total twin Capsule Length (mm)

Qty per boxQty per pallet

7

1800 2100 - 2400 2900 - 3000

12504 294

7

294



5

1800 2100 - 2400 2900 - 3000

9378 210

12 - 60

12 - 60

Speed

XF/SF/SM/S

Approx Spin Time (secs)

Approx Hold Time (secs)

151520 19 - 60

Typical packaging for standard 26 mm diameter capsules is shown below:


Spin times will depend on total capsule length, as a guide spin at max rpm and feed gradually through the entire length of the twin capsule at a consistent rate ensuring the bolt reaches the back of the hole in 15-20 seconds and spin for a further 2-4 seconds at the back of the hole. Note: high temperatures may necessitate a reduction in spin time, consult Jennmar for further advice.

Shelf life 6 months when stored as recommended

77

RESI

N C

APS

ULE

S &

AC

CES

SORI

ES


Features• Increased productivity – no waiting for resin to cure before tightening the nut for most installations

• Self-auditing bolt installation – based upon remnant thread length of bolt which provides an indication of the standard of installation

• High pre-tension levels can still be achieved where required

• Extensive research and independent testing shows minimal damage to resin bond using rapid development

• Uses J-Lok dual speed specifically formulated accelerated cure resin capsule and Jennmar bolt with engineered accurate and reliable pin break out level

• Available in diameters of 26 and 30mm


• Other sizes available on request

RAPID DEVELOPMENT RESIN CAPSULES

RESIN CAPSULES


9

378



7

1800 2100 - 2400 2900 - 3000

12504 294

7

294



5

1800 2100 - 2400 2900 - 3000

9378 210

2 - 3

14 - 60

Speed

RAPIDF/SM/S



20 - 251820 19 - 60

Typical packaging for standard 26 mm diameter capsule is shown below:


Shelf life 6 months when stored as recommended

78

RESI

N C

APS

ULE

S &

AC

CES

SORI

ES


Features• Separate resin mastic and catalyst encased within

a thin plastic film, sealed at each end by wire clips

• Stiffer more robust capsule film to improve durability, handling and reduce rupture when shooting through the hoses and into the hole

• Standard oil based catalyst as 7% of capsule

• Larger limestone grit to improve flow of resin around bolt during installation and increase load transfer


• Designed specifically for WILCO TECHNOLOGIES Shooter System


SHOOTER RESIN CAPSULES



Shear Strength (MPa)Shelf Life

> 226 months

Capsule Length (mm)Qty per boxQty per pallet

600 - 65035

1680 > 4

Speed

Extra FastFast

MediumSlow

XF

FMS



1010

1520 > 80

> 4

> 4

Typical packaging for standard 25mm diameter capsules is shown below:

* When stored as recommended

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Features• New water based catalyst as 20 – 30 % of

capsule

• Provides superior mixing

• For anchoring of all types of rock bolts.

• Available in diameters of 25, 26, 30, 32 and 36mm

• Cost effective

‘5 STAR’® SINGLE SPEED RESIN CAPSULE

(WATER BASED CATALYST)

Capsule Length (mm)

Quantity per box

Quantity per pallet

40 35 25 20

330 - 440 550 - 650 800 -1000 1100 -1500

2240 1680 1050 840

Speed

10F Fast >4


ApproxHold Time (secs)

12

20

M

S

Medium

Slow

>10

>120

Shear Strength (MPa)

Shelf Life

Quantity per wallet

4 months 35 25 20

>22 550-650 800-1000 1100-1500

1920 1680 1050 840


* relevant specifications are taken at 25oC



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Features• Separate resin mastic and catalyst encased

within a thin plastic film, sealed at each end by wire clips.

• Standard oil based catalyst as 7% of capsule


• Available in diameters of 25, 26, 30, 36 mm

• Available gel times range from 10 seconds to 1 minute

STANDARD SINGLE SPEED RESIN CAPSULE

Capsule Length (mm)

Quantity per box

Quantity per pallet

40 35 25 20

330-440 550-650 800-1000 1100-1500

2440 1680 1050 840

Shear Strength (MPa)

Shelf Life

Quantity per wallet

4 months 35 25 20

>22 550-650 800-1000 1100-1500

1920 1680 1050 840


* relevant specifications are taken at 25oC


Speed

10

10

XF

F

Extra Fast

Fast

>4

>4



10

10 - 20

M

S

Medium

Slow

>8

>80


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The following accessories are available to purchase as separate items packaged in sealed plastic bags.

ACCESSORIES


Nylon T38 Tube adaptor for 36mm

resinNylon T38 Tube

adaptor for 30mm resin

Nylon T38 Tube adaptor for 26mm

resin

Clear Resin Inserter Tube for 26mm resin



Attaching to capsules to secure in bolt hole



Cardboard sleeve to aid insertion

CPE-MIMT38C

PCT26*3600

CPE~MIMT38B

PCT30*3600

CPE~MIMT38A

PCT36*3600

PARACHUTE26

PARACHUTE30

PARACHUTE36

1PCTUBE27

Capsule Diameter

(mm)Part # Drill Bit

(mm)Use Units Image

36

26

30

30

26

36

26

30

36

25

1

1

1

1

1

1

Loose

Loose

Loose

Loose

43-46

33-35

35-38

35-38

33-36

45

33 - 35

35 - 38

43 - 46

As Required

CPE-MIMR32B 30 135 - 38Nylon R32 Tube

adaptor for 30mm resin


CUTTABLE SUPPORT

SECTION 7

MINING PRODUCTS

www.jennmar.com • +61 2 4648 7500

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Features• Used for ground support where extraction

includes cutting of bolts

• Thrust dowels eliminate tails protruding, reducing the risk of damage to support by mobile equipment

• No threaded tails protruding reduces risk of personal injury when walking around equipment installations

• “V” notched end to promote shredding of resin capsule film

• Continuous rope thread providing large deformations for resin mixing and high bond strength with the rock

• 22mm diameter dowel for high strength and maximum encapsulation by volume

• Entire dowel and nuts are colour coded for length

• Recommended for drill hole diameters 33 – 35mm

CUTTABLE JENNMAR FIBREGLASS THRUST DOWELS

CUTTABLE SUPPORT

Rod Diameter (mm)

UTS Rod (Tonne)

Rod Single Shear Strength (kN)

UTS with Nut (Tonne)

Shank Torque (N.m)

>25 >55>5 >8022

Bolt Length (m) Colour

1.2 Blue

Orange

Red

Green

1.5

1.8

2.1

Packaging: Standard Pack = 250, but customer specific packaging is available

Colour Code:

84

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Features

• Used for injection of ground consolidation materials

• Ideal for injection where extraction involves cutting out the injection dowels

• Continuous rope thread allows cutting to length on the job and connection of fittings for injection

• 12mm internal diameter allows injection of polymeric materials or cement grouts

Packaging: Standard Pack = 250, but customer specific packaging is available

Colour Code: ALL 28mm injection dowels are Black

CUTTABLE FIBREGLASS 28MM INJECTION DOWEL

CUTTABLE SUPPORT

Rod Single Shear Strength

(kN)

Pressure Rating (bar)

>130 100

Rod Outer Diameter (mm)

Inside Diameter

(mm)UTS Rod (Tonne)

28 12 >27

85

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Features• High capacity fibreglass dowels

• Used where high corrosion rates or grout/resin injection is carried out

• Suitable for use with common mine site cable bolting consumables: o 42 – 45mm drill bit o 36mm diameter resin capsules o Cable bolt grouts

• 46mm Hex Nut

• Purpose designed installation spanners and grout connectors available

• For use with purpose designed 300mm x 300mm square high capacity steel plastic combination plate

• Custom configurations are available including; o Resin anchored, tensioned, post grouted dowel o Simple fully grouted dowel o Fully resin encapsulated thrust dowel

• Hollow dowels stocked in 3m and 4m lengths

• Solid dowels stocked in 1.5m and 2.1m lengths

Packaging: Customer specific packaging is available

Colour Code: ALL 32mm Dowels and Nuts are white

CUTTABLE FIBREGLASS 32MM RIB BOLTCUTTABLE SUPPORT

Inside Diameter

(mm)

Outside Diameter

(mm)

UTS Rod (tonne)

UTS with Nut (Tonne)

Rod Single Shear Stregth

(kN)

Shank Torque (N.m)

Pressure Rating (Bar)

Type

9 90

12 130

>200 100Hollow

Solid >300 n/a

15 3532

n/a 4532

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Features

• Used as surface support where extraction involved cutting the support

• Compatible with Jennmar 22mm dowels

• Flexibility of all plastic allow conforming to shape of the ground

• Tested to ensure no splitting under severe deformation found in uneven ground

• Square plate is designed to visually turn corners upon applying high feed pressure

*Compression tested over a 150mm span to simulate soft coal ribs

Packaging: Standard Pack = 500

PLASTIC PLATESCUTTABLE SUPPORT

Dimensions (mm)

ShapeHole

Diameter (mm)

Collapse Load (kN)*

Pull Through Load (kN)*

Compatible Dowel Diameter (mm)

>6 >12

>6 >12

22mm

TENSIONABLE230 diameter 33Round

230 x 230 33Square 22mm THRUST

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Features

• Used as surface support where extraction involved cutting the support

• Thin 3mm steel plate encased within the main plastic plate provides up to 3 times the strength of a standard plastic plate

• Superior strength is compatible with new improved fibreglass dowels

• Steel plate thin gauge and rounded corners minimise risk of conveyor belt damage

• Steel covered by plastic to minimize corrosion of steel

*Tested over a 150mm span to simulate soft coal ribs

Packaging: Standard Pack = 500

PLASTIC STEEL COMBINATION PLATESCUTTABLE SUPPORT

Dimensions (mm)Shape

Hole Diameter

(mm)

Collapse Load (kN)*

Pull Through Load (kN)*

Compatible Dowel Diameter (mm)

>15 >50

>15 >50

22230 diameter 33Round

300 x 300 60Square 32

88

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Features• Biaxial Polypropylene grid - Lightweight, easy to

handle

• Used in highly corrosive areas

• Flexible for installation on uneven surfaces

• Complies with the requirements of MDG 3006 MRT8 (Draft Jan 2007) 7.2a for Fire Resistance

• Flammability NCB Specification 245:1985 Appendix 2 & 3 Compliant

• Customised packaging to suit each customer, including zip ties every 2m to maintain roll during advance

• Will not corrode

JENNMAR PLASTIC MESH

CUTTABLE SUPPORT

Specification Value

Colour Black

Aperture 40 x 30 mm

Peak tensile strength > 30 kN/m

Yield point elongation

Standard roll length

Standard roll height

Mass per Unit Area

10 – 14 %

Up to 60 m

Up to 4 m

435 g/m2

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Features• Available in 4 diameter

• Cuttable mesh

• Lightweight and easy to handle

• Corrosion resistant

• Full test data available

FIBREGLASS MESHCUTTABLE SUPPORT

Unit Standard

mm

mm

kN

4mm

100x100

>12.5

Rod Diameter

Spacing

Breaking Load of 4mm Rod

mm

g

kN

1200x1800

1800

>2 and >3

Overall Dimensions

Weight

Load at Knot


MIXING SPANNERS

SECTION 8

MINING PRODUCTS

www.jennmar.com • +61 2 4648 7500

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HARD ROCK PARTS LIST

Drive Code Description

- T38 to suit Tamrock Jumbo rig

- R38 to suit Atlas Copco Rig

9 28mm square

MIXING SPANNERS

Socket Code Description Application

28

Cable Bolt Spanners

TGBolt Drive c/w water flushing seal – painted GREEN TGBolt

20SuperStrand drive located internally at base of spanner to fit over 21.8mm x

19 wire cable – Painted RED

Combined drive in base of spanner with a standard 36mm Hex A.F.

socket on top. Painted RED

Replaceable drive, round socket with grub screw on top of spanner to suit

replaceable “flower” drives. Painted RED

Standard 36mm Hex A.F. socket , with high tensile seat to prevent

wear.

Hand held 36AF Dollie for resin bolts 600mm long

Hard Rock Dollie, available ex stock in 750 and 900mm lengths

Friction Lok dollie for 47and 39mm and 33mm hand held Friction Loks

Mech Lok Dolly

Speed Rod

Wilco Dolly

Speed Rod

SuperStrand

14 Any sized cable bolt

21 SuperStrand & roof bolts

5

JDOPANTHER36AF

T3875036AF

T38MLOK24036AF

T38MSR600T38F

T38WIL90036AF

T38MSR600T45F

T38D46FL JDO33FLS T38D39FL

Rock Bolt Spanners

Dollies

Torque Tension,Hex Forged Head Bolts

For hand held20mm JTech Bolt

T38F to 36AF Drive 200mm

Jumbo Dolly for J-Tech Bolt

T45F to T38m 600mm

T38F to T38m 600mm

For hand held20mm JTech Bolt

Jumbo andpanther frictionlok installation


EYE BOLTS AND ACCESSORIES

SECTION 9

MINING PRODUCTS

www.jennmar.com • +61 2 4648 7500


ACCESSORIES

EYE BOLTS

Specifications for these products are available on application

Bolt Dia (mm)

Drill Bit (mm)

Use Unit per PalletPart #

24EB2406B 42 – 45 20Used for hanging service lines and equipment into drilled holes using a right hand thread mechanical anchor

Used for hanging service lines and equipment into drilled holes using a right hand thread mechanical anchor



20EB2009B 35-38 20

243 or 4

loop hangerL-Pins

42 – 45 20

16EB1606B 30 20

EYE

BOLT

S

94

EYE

BOLT

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Features• The Sorrich “Clip Up” hook has been developed

for underground application and designed to hold four inch (110mm) Polyurethene Pipe

• Load rated hanger to 800kg WLL

• The diameter of each separate hook is 120mm, allowing enough room to easily slide “poly” inside the circumference of each hook and just enough room for the poly pipe to be held firm inside the hook to reduce movement. Each 4-inch poly line are then locked in place by our patented locking system, which integrates with the Minsup clip for quick and easy installation. The “Clip Up” is made from 6mm galvanised mild steel for strength and to prevent rusting in normal underground environments

• The top is an open 2-inch (66mm) hook for possible temporary 2-inch poly pipe or for use with power or pump cable, which prevents tangles amongst other lines.

• The backside of the hook has been designed to be capable of clipping back to the mesh or rock bolts with a simple “D” shackle when hanging in the ‘’shoulders”.

• This product is the only one of its kind on the market and it is the safest, fastest and neatest way to install poly pipe.

‘CLIP UP’ HOOK

EYE BOLTS & HANGERS

Thickness (mm)

Standard Packaging

6 50

Pipe Diameter (mm)

Working Load Limit*(kg)

Dimension (mm)

Unit Weight (kg)

120 800940 x 190 1.5

* Destruction testing applied through the top and bottom mounting points


J-LOK P RESIN INJECTION SYSTEM

SECTION 10

MINING PRODUCTS

www.jennmar.com • +61 2 4648 7500

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Features

• Focus on single pass bolting application.

• Application suitable for all drill, Jumbo and Cable Bolting machine types.

• Uses a specialized pump and J-LOK™ formulation.

• The J-Lok P kits are packaged as 56 kit per pallet 1135kg.

• Injects J-Lok P into the hollow-core MPA bolt.

• Designed for hard rock mines with the end goal of reaching a 100% automated process.

• Specialized pump attached to bolter or stand-alone pump availability.

• Completely automated injection process from cab.

• Can be adapted for rebar or cable bolts.

Machine Mounted Injection unit

MPA Bolt resin injection

J-LOK P RESIN INJECTION

J-LOK P RESININJECTION SYSTEM

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J-LOK P

Features

• Increased productivity allowing resin to inject into drill holes or through bolts

• Two-part polyester based resin

• Packaged in 20kg resin and catalyst kits, the resin allows for easy handling.

• The J-Lok P kits are packaged as 56 kit per pallet 1135kg.

• Used with J-Lok P resin injection unit.

• Resin can be supplied in various speeds to suit the mine and its application to maximize development efficiency.

• Resin is housed in a sealed system, resin can remain inside the system for greater than six months without being effected by varying temperature and conditions.

• Clean injection process with minimal waste and resin loss.

CATEGORY NAME Resin Capsules & Accessories

PART NAME J-Lok P FEATURES (by dot point)


• Two-part polyester based resin • Packaged in 20kg resin and catalyst kits, the

resin allows for easy handling. • The J-Lok P kits are packaged as 56 kit per pallet

1135kg. • Used with J-Lok P resin injection unit. • Resin can be supplied in various speeds to suit

the mine and its application to maximize development efficiency.



IMAGE1

Part A & B Resin bags in box IMAGE2

Part A & B Resin bags 2:1 ratio IMAGE 3

Resin being injected into MPA bolt

CATEGORY NAME Resin Capsules & Accessories

PART NAME J-Lok P FEATURES (by dot point)


• Two-part polyester based resin • Packaged in 20kg resin and catalyst kits, the

resin allows for easy handling. • The J-Lok P kits are packaged as 56 kit per pallet

1135kg. • Used with J-Lok P resin injection unit. • Resin can be supplied in various speeds to suit

the mine and its application to maximize development efficiency.



IMAGE1

Part A & B Resin bags in box IMAGE2

Part A & B Resin bags 2:1 ratio IMAGE 3

Resin being injected into MPA bolt

Part A & B Resin bags in box

Part A & B Resin bags 2:1 ratio

Loading resin bags undergroundSectioned MPA bolt after resin injection in steel tube

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MPA BOLT

Features

• Fast, single-step anchoring system using standard equipment. Efficient installation since drilling and grouting can be performed in a single operation, saving both time and money.

• Self Drilling hollow bolt suitable for poor ground or faster development application.

• Uses a specialized pump and J-LOK™ resin formulation for single pass installation.

• Centre of bar is has no thread or deformation. This section is the annealed allowing for high dynamic capacity.

• Designed for hard rock mines with the end goal of reaching a 100% automated process.

• Completely automated injection process from cab.

• Can be supplied Galvanised or PE coated.

Table 1:Technical specifications of the variuos sections of the bar.

Table 2:Components available seperately or supplied assembled.

MPA Bolt withR32 thread and

annealed bolt sectionSmooth Zone

Threaded Zone

Standard LengthType:

Inner Diameter:

DiameterYield Strength Nominal

Tensile Strength NominalMinimum Elongation

DiameterTensile Strength Nominal

Minimum Elongation

R32 Nut Left Hand ThreadSacrificial Bit

PlateCoating

2.4m (94”) and 3.0m (118”)Dynamic Self Drilling Hollow Core

17mm (0.67”)

1.190” (30.2mm)25 tonnes30 tonne

6”(20% typical)

1.234” (31.34mm)35 tonnes

<5%

46mmAF with 180/210ft/lb. pinCustom Hardened Steel of Carbide Buttons

Curr contract supplied 150x150x8mmGalvanized or PE Coated

Annealed ZoneTensile Strength: 30 tons

Smooth ZoneTensile Strength: 40 tons

Threaded ZoneTensile Strength: 35 tons

MPA Bolt description

Note: Please confirm that you have the latest version of this catalogue by visiting www.jennmar.com.au before using any of the technical specifications contained herein.

JC092019F

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