bu transformers standard presentation - abb group · 700 years of transformer ... ieee standards...

ABB Transformers For reliability, efficiency and minimum environmental impact

BU Transformers

Introducing ABB ABB Group presentation

© ABB Group April 1, 2014 | Slide 2

A global leader in power and automation technologies Leading market positions in main businesses

+150,000 employees

Present in

countries +100

Formed in

1988 merger of Swiss (BBC, 1891) and Swedish (ASEA, 1883) engineering companies

In revenue (2012)

billion 39 $


Power and productivity for a better world ABB’s vision

As one of the world’s leading engineering companies, we help our customers to use electrical power efficiently, to increase industrial productivity and to lower environmental impact in a sustainable way.


How ABB is organized Five global divisions


Power and automation are all around us You will find ABB technology…

crossing oceans and on the sea bed,

orbiting the earth and working beneath it,

on the trains we ride and in the facilities that process our water,

in the fields that grow our crops and packing the food we eat,

in the plants that generate our power and in our homes, offices and factories


Leading power system’s biggest-ever transformation Smarter, greener grid for more efficiency and reliability

Merging power and automation technologies makes electricity network more reliable, flexible, secure and efficient. Smart grid benefits include:

Lower power consumption

Greater use of renewable energy

ABB’s broad offering in both power and automation technologies positions it uniquely to support this evolution

Transformation of grid to take place over several decades


Ground-breaking and nation-building projects Pushing the boundaries of technology

Longest underground power link

Longest and highest capacity power link

Longest underwater power link

Largest gearless mill drive (for crushing ore)

Largest SVC installation

Most remote offshore wind farm linked to grid

First platform connected to mainland grid

Europe’s largest thermal solar power plant

First commercial wave power plant

First 600 kV power link

Longest conveyor belt

Substation in world’s tallest building

Power and automation of largest chemical cellulose plant

Automation of largest alumina plant

Largest battery

Mine hoist for largest potash mine

Largest reverse-osmosis desalination plant

Largest SCADA network


Innovation is key to ABB’s competitive advantage Leadership built on consistent R&D investment

More than $1.4 billion invested annually in R&D 8,000 scientists and engineers Collaboration with 70 universities


Developing sustainability of products and operations Lowering environmental impact and costs

Sustainable products

Focus on resource and energy efficiency of equipment over life cycle

Helping customers do more with less

Sustainable operations

Cuts targeted in use of energy, raw materials, hazardous substances


People make the difference The best want to work in a first-class environment

ABB is one of the world’s most global companies

A culture of openness, flexibility and inclusiveness helps to attract top performers

ABB strives for excellence in personal development, operational execution, health and safety, business ethics

A Group-wide staff development program aims to bring a culture of leadership to every level of the organization


Committed to the highest standards of business ethics Integrity as bedrock of ABB’s global culture

Code of Conduct defines relationships with all stakeholders

Employees acknowledge Code of Conduct and take compulsory training courses Zero tolerance toward violations

Several reporting options in place for employees to report suspected violations; each report thoroughly investigated

“At ABB performance is measured not only by the results achieved, but also how these results were achieved. This is why our stakeholders can rely on the fact that our services, operations and daily business are based on ethical behavior.”

CEO Ulrich Spiesshofer in ABB’s Code of Conduct


Introduction BU Transformers


Transformers Our every day necessities…

Ever growing population Energy consumption will double within 30 years Sustaining a power-hungry world Concern about climate change Ensuring a reliable grid Providing energy efficient products and solutions Investing in the future

ABB serves utility, industrial and commercial customers with a comprehensive portfolio of power, distribution, traction and special purpose transformers and components supported by an extensive service offering. These transformers span a wide voltage range, cover the entire power value chain from generation to transmission and distribution of electricity and serve a variety of applications. Designed for reliability, efficiency and minimum environmental impact, they help maximize return on investment by optimizing total ownership cost.


Transformers are all around us in different segments You will find ABB transformers…

… in buildings and in the airports we use when traveling,

… crossing oceans and on the sea bed,

… in substations that power our industrial areas,

… on the trains we ride and in the facilities that process our water,

… in wind turbines, solar fields, urban areas and house-holds.


Transformers are all around us in different applications Wherever you are, transformers are nearby

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Transmission and distribution

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Power and distribution transformers

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Wind & Solar Power generation

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Dry or Special transformers

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Power transformers

1 1 Power generation

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Commercial and residential usage

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Dry and distribution transformers

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Railway application

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Dry or Special transformers (Traction)

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Oil & Gas application

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Subsea transformers

ABB transformers Application


Transformers One-stop shop supplier

Around $5 billion in orders 2013

Around 17000 employees

Global capabilities: 73 sites

Global presence: revenues in more than 100 countries

Complete range of power and distribution transformers, components and services

Service organization in place for global customer support of all installed bases

Voltage range up to 1000 kV AC and +-800 kV DC

http://new.abb.com/products/transformers


http://new.abb.com/products/transformers/power

http://new.abb.com/products/transformers/power

ABB’s transformer heritage A long pioneering history

The combined experience of 700 years of transformer manufacturing Asea Ansaldo/Ital Trafo/IEL/

OEL/OTE BBC GE, USA National Industri Strömberg Westinghouse Kuhlman Trasfor (in 2011) …


Business Unit (BU) Transformers Organized around seven product groups (PG)

Head of BU Transformers Markus Heimbach

Medium and Large Power Kieran Kenealy

Small Power Holger Ketterer

Liquid Filled Distribution Mario Corsi

Dry Norbert Beatrix

Insulation & Components Lars O. Nilsson

Service Thomas Westman


Facts and figures Global manufacturing capability

73 production units in 25 countries, and 36 service centers in 28 countries

Focused factories

Specialized plants for the production of a specific family of products and services

Network of companies coordinated through the global business unit

High asset utilization

Standard processes and equipment

l © ABB Group April 1, 2014 | Slide 20

Production unit(s): Americas • Brazil • Canada • Colombia • Mexico • USA Europe • Finland • Germany • Italy • Poland • Russia • Slovakia • Spain • Sweden • Switzerland • Turkey India, Middle East and Africa • Egypt • India • Saudi Arabia Australasia • Australia • China • Korea • New Zealand • Singapore • Thailand • Vietnam

BU Transformers Present in 34 countries worldwide

73 production units in 25 countries, and 36 service centers in 28 countries

Production unit(s) and Service center(s) Service center(s)


Product portfolio From large power transformers to service


Power Distribution

The most complete range of transformers, components and services

IEC, ANSI, IEEE standards and other local

standards (e.g. JB, CSA, GOST)

Insulation and components

Service

Industrial & special Traction

BU Transformers The “one-stop shop” supplier

Dry-type


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Transformers Technology offering

72.5 kV

171 kV

Rated voltage

Core type

Shell type

Small power transformers

40 MVA 63 MVA Rated power

Power transformers

Dry-type

10 MVA

Liquid filled

distribution

1.0 kV

36 kV

Low voltage dry-type


Transformers One common global design standard

Liquid-filled distribution transformers (CDS)

Dry-type distribution transformers (CDS)

Power transformers (TrafoStarTM)

Special transformers for HVDC, Phase shifting, industry and traction


Transformers Complete portfolio – product offering

Large, medium, small power

Generator step up, System intertie, shunt reactors, phase-shifting, HVDC, etc. AC transformers also with Shell type technology.

Whatever you need from our broad portfolio -> ABB is your “one-stop shop” supplier

Industrial and special

AC furnace, DC furnaces, DC electrolysis process (Al, Cl), AC series reactors, etc.

Traction transformers

AC/DC operations, multi-systems, ground installations, rolling operations, etc.

IEC, ANSI and IEEE standards


Transformers Complete portfolio – product offering


Bushings, tap changers, mechanical components, pressboard, specialty dielectric insulating fluids, etc.

Service

Engineering solutions, assessment, remanufacturing, TrafoSiteRepairTM, advanced field services, TEC®, installation and commissioning, etc. IEC, ANSI and

IEEE standards

Whatever you need from our broad portfolio -> ABB is your “one-stop shop” supplier

Liquid filled distribution

1ph, 3ph, mineral, silicon, midel, BIOTEMP®, pole, pad, ground, sub-sea, cooling, etc.

Dry-type

Vacuum cast coil ((VCC), RESIBLOC®, Open Wound, VPI, VPE EcoDry, HiDry72, TriDry, PoleDry, etc. Air/iron-core reactors, LV transformers, direct water-cooled products


A complete range of power transformers up to 1000 kV AC and 800 kV DC:

Generator step up and system intertie power transformers (auto and full)

Phase shifting transformers HVDC, HVDC Light and HVDC back-to back transformers Shunt reactors and variable shunt reactors FACTS transformers Industrial transformers Shell transformers Poly transformers and multi-voltage generator step-up

transformers Railway track feeding transformers Collector transformers for wind and solar plants HV mobile transformers Environmentally safe and silent transformers

Large and Medium Power Transformers


Small power transformers

10 – 63 MVA and up to 170 kV

Special transformers

Variable speed drives

Furnace and rectifier

Railway

Reactors

Marine

Offshore and subsea transformers

Wind turbines

Traction

Rolling stock

Small Power Transformers


Liquid-filled distribution transformers

Liquid-filled distribution transformers from the smallest 1 phase pole-mount up to 3 phase 10,000 kVA, max 36 kV

IEC, IEEE/ANSI and other local standards

Stadium stacked core and wound core technologies

Manufacturing processes according to ISO 9001 and ISO 14001

Energy efficient and environmental friendly - the Green-R-TrafoTM platform

Amorphous metal core transformers for highest efficiency

Biotemp® and other biodegradable fluids for environmental friendliness

Compact design for smallest footprint

Products for all kind of applications and specific customer requirements

Forced cooled solutions, water- or air cooled

Slender type for minimized dimensions

Processes which supports high speed customized solutions based on individual needs and requirements



Dry-type transformers

Conventional dry-type: ABB transformers and reactors for LV, MV and HV applications which do not use any kind of liquid for cooling

Special portfolio adapted to every customer needs:

EcoDry: ultra-efficient transformers with optimized variants depending on application: EcoDryBasic, EcoDry99plus, EcoDryUltra

hi-T Plus: based on the cast coil technology with upgraded insulation level: class H (180ºC)

TriDry: triangular transformers with reduced noise and losses

HiDry72: high voltage and large power transformers, with or without on-load tap changer, up to 72.5 kV and 63 MVA

PoleDry: IP00 pole mounted dry-type transformers

Direct-water cooled: most efficient removal of heat from transformers and reactors

Reactors and transformers for rolling stock

The products provide premium safety features, are virtually maintenance free and manufactured in accordance with industry and international standards including, IEC 60076-11, ISO 9001 and ISO 14001


High voltage bushings Oil- or resin-impregnated

On-load tap changers Vacuum or conventional

De-energized tap changers Distribution and power transformer components Smart Grid monitoring devices Transformer protection and preservation systems Cellulose insulation material Flexible and rigid laminate insulation materials Hollow core composite insulators Renewal and replacement parts


Transformer service Asset lifecycle service portfolio

Safety Environmental

consciousness Asset at performance level On time delivery Smooth handover

Transport / Hauling

Installation

Commissioning

Start-up training

Service contract

Trouble-free operation Maximized asset

utilization Low life cycle cost (LCC) Optimized investment

planning

Diagnostics Control / monitoring MTMPTM - Condition /Life/

Risk assessment Transformer consultancy Transformer

management training

Reduced outage Extended asset life Get more out of aged

assets Optimize capital

expenditure

Spare parts Preventive maintenance Refurbishment /

Enhancement Factory remanufacturing TrafoSiteRepairTM

Upgrade End of life management

Born healthy Live healthy New lease on life

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Product highlights New products, solutions and concepts


Product highlights New products and solutions for a better world

ABB can manufacture transformers with considerably lower losses than those that are frequently delivered today

Low loss transformers are generally heavier and have larger outside dimensions

With new transformers, the higher material cost will be compensated by reduced running costs from lower losses. After a certain amount of time, the lower losses will give net financial savings due to reduced energy costs

Replacing old high loss transformers with new low loss transformers results in even higher savings

Given that a drastic energy reduction is required to save our global climate, low loss transformers should be chosen on grounds other than those purely related to short-term profitability


Product highlights LMPT UHVDC 600/660/800 kV DC

A completely new technology level enables bulk power transmission over long distances with low losses in one transmission line

Power transmission >7000

MW Transmission length >2000

km Losses 30% less compared

to conventional technology Less land and material

needed for the overhead line Gives access to remote

hydro power


Product highlights LMPT New world record – highest DC voltage level ever


The first delivered unit 1.6 MVA,11/1.04 kV from 1998, in operation since 2000

Product highlights SPT Offshore technology – Subsea transformer

Makes continuous production of oil and gas possible at depth of several kilometers

Development work started already at 80's. The first unit has been in operation since 2000

Subsea transformer applications: Step down transformers for feeding subsea

pumps and compressors

Transformers for subsea pipeline heating

Transformers for SEPDIS (Subsea distribution system)

Transformers for subsea frequency converters

Transformers for Wave Hubs = connection points of wave power stations to grids

Transformers for Tidal turbines

Transformers for offshore windmill parks


Product highlights SPT Power electronic traction transformer

Much more compact design and less losses compared to classic designs

Close collaboration with ABB Industry and Corporate Research, growth fund supported

PETT1 with 1.8 kHz frequency now installed on demonstrator locomotive at SBB in Switzerland (see picture)

PETT2 prototype with 10 kHz frequency planned for 2012, product for 2013

PETT3 for other applications (data centers, marine, …) in 2013-2016


Product highlights dry-type transformers HiDry72

The new ABB solution for high voltage and large power

Up to 72.5 kV insulation level and 63 MVA power rated Secondary voltages up to 36 kV

With or without on-load tap changer

Applications: Inner-city substations

Indoor and underground substations

Chemical, oil and gas industry

Environmentally sensitive areas

Renewable generation

Fire-risk areas

Technical advantages: For retrofit or new installations

Safe and environmental friendly

Cost-efficient


Product highlights dry-type transformers TriDry transformer: compact – efficient – safe

Customer benefit: Compact and less weight (20% less

core weight) Efficient: 20-30% lower NLL Safety of dry-type transformers Symmetrical core configuration:

Reduced harmonics, inrush current, and sound level

Target market: Mainstream market - building and

infrastructure

Status: Product sales started in CN end of 2010 EU market introduction at Hanover fair

2011


Product highlights Insulation and components Vacuum on-load tap changers

Full product portfolio offering for IEC and IEEE / ANSI standards

In-tank resistance types

On-tank reactance types

Designed with focus on customer requirements

Clean and simple designs for ease of use

Leading technology for monitoring and control systems

Plug-and-play solutions for retrofit applications


Product highlights Insulation and components RIS: Resin Impregnated Synthetics bushing

Synthetic materials instead of paper

Customer advantages:

Highest levels of performance and safety

Completely oil- and paper-free designs

Moisture resistant designs

Non-fragmenting designs

Silicone insulators for high contamination areas


Product highlights Insulation and components Ultra high voltage DC bushings

World’s most robust and reliable designs

Over 5,000 HVDC installations with no known failures

State of the art testing and manufacturing facilities

Use of global ABB engineering and development competence

Complete product portfolio

Solutions up to 800 kV DC are readily available

Solution for 1,100 kV DC will be available 2012


bu transformers standard presentation - abb group · 700 years of transformer ... ieee standards...

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