· min-1 turret indexing ... * the travel on the cross slide may be limited depending on the...

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SL-603 CNC Lathe SL-603 www.dmgmori.com

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Page 1:  · min-1  Turret indexing ... * The travel on the cross slide may be limited depending on the size of the workpiece. ... DMG MORI CO., LTD

SL-603

CNC Lathe

SL-603

www.dmgmori.com

Page 2:  · min-1  Turret indexing ... * The travel on the cross slide may be limited depending on the size of the workpiece. ... DMG MORI CO., LTD

A machine that maximizes and stabilizes speed and high precision.

● Figures in inches were converted from metric measurements.

C N C L a t h e

Machine variations

● The photo shows the machine equipped with options.● Actual nameplate may differ from the photo.

Distance between centers 1000 type 2000 type 3000 type 4000 type

Turret Standard Milling Standard Milling Standard Milling Standard Milling

Through-spindle hole diameter

B-type <185 mm (7.3 in.)>

○ ○ ○ ○ ○ ○ ○ ○

C-type<275 mm (10.8 in.)>

○ ○ ○ ○ ○ ○ ○ ○

D-type<375 mm (14.8 in.)>

○ ー ○ ー ○ ー ○ ー

SL-603C/1000

Page 3:  · min-1  Turret indexing ... * The travel on the cross slide may be limited depending on the size of the workpiece. ... DMG MORI CO., LTD

Spindle

■ Rotary-tool holders

■ Synchronized tapping function (standard)

Milling specifications

Rotary-tool holders can be mounted in all stations and used for O.D. cutting or end face milling.

Rotating speed of the rotary tool spindle is synchronized with X and Z axes feed.

For end face milling

For O.D. cutting

Once-only chucking lets you turn, mill, drill, or tap.

Turret, Feed

The turret employs DMG MORI’s own nonstop random indexing system driven by a servo motor.

0.4 sec.(1-station)

X-axis: 20 m/min (787.4 ipm)Z-axis: 20 m/min (787.4 ipm)C-axis: 25 min-1 <BMC, CMC>

■ Turret indexing time ■ Rapid traverse rate

● Max. speed of rotary tool spindle is 3,000 min-1.● Max. pressure for oil-hole tool holder is 0.7 MPa (101.5 psi).● The oil-hole tool holder requires coolant spraying.

●: Standard ○: Option −: Not applicable■ SL-603 variations

B-type 185 mm (7.3 in.)

C-type 275 mm (10.8 in.)

D-type 375 mm (14.8 in.)

■ Through-spindle hole diameter

Spindle type B-type <B, BMC> C-type <C, CMC> D-type <D>

Spindle drive motor 37/30 kW (50/40 HP) <30 min/cont>

45/37 kW (60/50 HP) <30 min/cont>

37/30 kW (50/40 HP) <30 min/cont>

45/37 kW (60/50 HP) <30 min/cont>

45/37 kW (60/50 HP) <30 min/cont>

Spindle speed

1,500 min-1 ● ○ − − −1,000 min-1 ○ ○ ○ ○ −

700 min-1 − − ● ○ −500 min-1 − − − − ●

Page 4:  · min-1  Turret indexing ... * The travel on the cross slide may be limited depending on the size of the workpiece. ... DMG MORI CO., LTD

Superior rigidityIdeal large machine construction with a triangular

saddle and trapezoidal bed.

Maximum machine rigidity achieved in the basic design by using FEM.

SL-603C/2000

FEM: Finite Element Method

Page 5:  · min-1  Turret indexing ... * The travel on the cross slide may be limited depending on the size of the workpiece. ... DMG MORI CO., LTD

A highly rigid built-in tailstock stabilize long or large workpieces.

Built-in tailstock spindle

Ideal for shaft workpieces In order to achieve high-speed, high-precision machining of long workpieces, we have installed a highly rigid bed and specialized

functions and equipment for bar workpieces. It is the definitive bar work machine, eliminating all compromise.

The tailstock can be moved easily to any position, which shortens setup time between differing workpiece sizes.

Programmable tailstock

SL-603B/4000

Max. turning diameter*

900 mm (35.4 in.) <B, C, D>

930 mm (36.6 in.) <BMC, CMC>

SL-603/1000

1,100 mm (43.3 in.)SL-603/2000

2,100 mm (82.7 in.)SL-603/3000

3,100 mm (122.0 in.)SL-603/4000

4,100 mm (161.4 in.)

■ Tailstock travel

Max. turning length

1,000 mm(39.3 in.) <SL-603/1000>

3,000 mm(118.1 in.) <SL-603/3000>

2,000 mm(78.7 in.) <SL-603/2000>

4,000 mm(157.4 in.) <SL-603/4000>

* The travel on the cross slide may be limited depending on the size of the workpiece.

Max. turning diameter

Max. turning length

733 mm(28.8 in.)

203 mm (8.0 in.)

■ Machining range

Page 6:  · min-1  Turret indexing ... * The travel on the cross slide may be limited depending on the size of the workpiece. ... DMG MORI CO., LTD

The hydraulic steady rest can be set up in less time and without any manual setting thanks to automatic centering.

135°135°

Depending on machining situation, the operator can slide the operation panel for ease and comfort.

■ Peripheral equipment

Hydraulic steady rest

SL-603B/2000

Steady rest

■ Door opening (max.)

Bolts are tightened manually, supporting the workpiece.

Center rest Chip conveyor outside machine

■ Operability

Operation panel travel

To improve operability when using a crane, it is equipped with a wide door opening.

SL-603/1000

1,255 mm (49.4 in.)

SL-603/3000

3,550 mm (139.8 in.)

SL-603/2000

2,550 mm (100.4 in.)

SL-603/4000

4,550 mm (179.1 in.)

● The hinge type chip conveyor is standard for the machines with distances between centers of 2000, 3000 and 4000.

Chips are continuously transported out of the machine to prevent buildup inside.

OP OP

SL-603/2000

1,650 mm (65.0 in.)

SL-603/4000

3,650 mm (143.7 in.)

SL-603/3000

2,650 mm (104.3 in.)

OptionOP

Page 7:  · min-1  Turret indexing ... * The travel on the cross slide may be limited depending on the size of the workpiece. ... DMG MORI CO., LTD

Peripheral equipment

System examples Example with front and rear chucks <Consultation is required>

Robots make workpiece loading and unloading more efficient, which improves productivity.

By installing a large hole chuck on the front and rear ends of the spindle, it becomes possible to machine the ends of long and workpieces. A particular advantage is seen in threading pipes.

Add any of the below options. <Consultation is required>

● Robot (interface)● Work stocker● Workpiece holding detector● Guard fence, etc.

Rotary-tool holdersMist collector <Consultation is required> Air chuck (front) <Consultation is required>Automatic measuring system

Coolant float switch <Consultation is required>4-jaw chuck <Consultation is required> Oil skimmer

OP

Bar workpiece

Air chuck (front)

Air chuck (rear)

Others

● The colors and configurations shown in the photographs or illustrations may differ from those of the actual product.

Page 8:  · min-1  Turret indexing ... * The travel on the cross slide may be limited depending on the size of the workpiece. ... DMG MORI CO., LTD

Coolant cooling system (separate type) <Consultation is required>

OptionOP

When using oil-based coolant, please be sure to consult with our sales representative.

● While this unit is not the only way to completely control the temperature of the coolant, it makes a major contribution to preventing increases in the oil temperature.

Power-saving setting screen

SpecificationsWorkpiece material and chip size ○: Suitable ×: Not suitable

Steel Cast iron Aluminum/non-ferrous metalLong Short Powdery Short Long Short Powdery

Hinge type ○ ○ × × ○ × ×

Scraper type <Consultation is required> × ○ ○ ○ × × ×

Hinge type+drum filter type <Consultation is required>

○ ○ ○ ○ ○ ○ ○

Hinge type+scraper type+ drum filter type <Consultation is required>

○ ○ ○ ○ ○ ○ ○

●  Chip size guidelines Short: chips 50 mm (2.0 in.) or less in length, bundles of chips A 40 mm (A 1.6 in.) or lessLong: bigger than the above

●  Please select a chip conveyor to suit the shape of your chips. When using special or difficult-to-cut material (chip hardness HRC45 or higher), please consult with our sales representative.For details, please consult with our sales representative.

●  The options table shows the general options when using coolant. Changes may be necessary if you are not using coolant, or depending on the amount of coolant, compatibility with machines, or the specifications required.

Chip disposal

■ Hinge type ■ Scraper type <Consultation is required>

Eco-friendly design

Automatic machine light function Automatic sleep function

If the operating panel is not touched for a certain amount of time, the interior light turns off. This saves energy and lengthens the life of the machine lights.

If the keyboard is not touched for a certain amount of time and NC operation is not being performed, power is cut off to the servo motor, the spindle, the coolant pump and the chip conveyor, thereby saving energy.

Raised coolant temperature causes thermal displacement in the fixtures and workpiece, affecting the machining accuracy of the workpiece. Use this unit to prevent the coolant from heating up. When using oil-based coolant, the coolant temperature can become extremely high even with the standard coolant pump, so please be sure to select this unit.

Page 9:  · min-1  Turret indexing ... * The travel on the cross slide may be limited depending on the size of the workpiece. ... DMG MORI CO., LTD

● The photo shown may differ from actual machine. ● Information about the screen is current as of August 2014.

MAPPS: Mori Advanced Programming Production System

Vertical soft-keys

Keyboard

Vertical soft-keys are arranged on the left and right sides of the screen. The vertical soft-keys can be used as option buttons or shortcut keys to which you can assign your desired screens and functions, allowing you to quickly display the screen you want.

A PC-type keyboard is used as standard, making key input easy. A keyboard with a conventional key layout is also available as an option.

Main specifications

Approx.Reduced by 27%

MAPPS Ⅲ 57 sec.

42 sec.MAPPS Ⅳ

Reduction of drawing timeShorter drawing time was achieved thanks to increased CPU performance.

Fixed-point in-machine cameraImages taken by cameras installed inside/outside the machine can be viewedon the programming screen. This function is useful for maintenance.

MAPPS Ⅳ is packed with new functions for easier setup and maintenance, including the File Display and Memo function that displays operating instructions and manuals on the screen and the Alarm help function that provides instructions when alarms occur.

Alarm help function

Examples of camera locations・ Inside machine

(to check machining)

・ Tool magazine (to check cutting tools)

・ Chip bucket (to check chip accumulation)

Advanced hardware Improved ease of setup and maintenance

Improved work effi ciency

Consultation is requiredOP

Main memory 2 GB

User area 6 GB

Interface

・ USB 2.0 3 ports(Screen side: 2, Bottom of operation panel: 1)

・LAN 1 port (100BASE-T)

・RS-232-C port

Soft-keys Left/right 12 keys Bottom 12 keys

This system enables access to customer support services as well as high-speed, large-capacity data transmission between the machines and Service Center, by using a network that combines the internal LAN and the Internet.

Network application systems

● Download data

● Remote alarm support

● Transmission of alarm information

OP

This enables high-speed transfer of programming data between your office computer and machine, reducing the lead time of pre-machining processes.

Remote Maintenance/Machine Operation Monitoring Service

Application for Data Transmission

[Standard features]

● 19-inch operation panel

High-performance operating system that pursues ease of use, and combines the best hardware in the industry with the advanced application/network systems.

▶  Outstanding operability thanks to upgraded hardware

▶  New functions for easier setup and maintenance

▶  Various types of monitoring, including internal monitoring, arepossible on the screen (option)

▶  In the event of trouble, DMG MORI’s remote maintenanceservice solves it smoothlyMORI-NET Global Edition Advance OP

High-Performance Operating System

for CNC Lathes

Outstanding operability

File display and Memo function

Page 10:  · min-1  Turret indexing ... * The travel on the cross slide may be limited depending on the size of the workpiece. ... DMG MORI CO., LTD

Nagoya Head Office □ 2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan Phone: +81-52-587-1811

Nara Campus Nara No. 1 Plant □ 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan Phone: +81-743-53-1121 Nara No. 2 Plant □ 106 Kita-Koriyama-cho, Yamato-Koriyama City, Nara 639-1160, Japan Phone: +81-743-53-1125Iga Campus □ 201 Midai, Iga City, Mie 519-1414, Japan Phone: +81-595-45-4151Chiba Campus □ 488-19 Suzumi-cho, Funabashi City, Chiba 274-0052, Japan Phone: +81-47-410-8800

DMG MORI CO., LTD.

●  ecoTurn, DURATURN, DDM, BMT, ORC, CELOS, ERGOline, SLIMline, COMPACTline and DMG MORI SMARTkey are trademarks or registered trademarks of DMG MORI CO., LTD. in Japan, the USA and other countries.

●  If you have any questions regarding the content, contact our sales representative.●  The information in this catalog is valid as of September 2015. Designs and specifications are subject to changes without notice.●  The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be

attached to some machines.●  DMG MORI is not responsible for differences between the information in the catalog and the actual machine.

<Precautions for Machine Relocation>EXPORTATION: All contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation of the Equipment, including but not limited to the Export Administration Regulations. The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. To prevent the illegal diversion of the Equipment to individuals or nations that threaten international security, it may include a “Relocation Machine Security Function” that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be re-enabled by contacting DMG MORI or its distributor representative. DMG MORI and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an unauthorized export of technology or otherwise violates applicable export restrictions. DMG MORI and its distributor representative shall have no obligation to re-enable such Equipment. DMG MORI and its distributor representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled.

SL603-ED02D

D.1509.CDT.0000

Created in Japan