barnes molding & casting products
DESCRIPTION
Barnes Molding & Casting ProductsTRANSCRIPT
Barnesmoulding & casting supplies
ProductCatalogue
www.barnesproducts.com.au
Distributors for
ADM Tronics
Adolf’s Pattern Shop
Alec Tiranti Limited
Art Chemical Products, Inc.
Asgard Studios (Accu-Cast)
Aves Studio Products
BJB Enterprises, Inc.
Burman Industries Inc.
Chavant, Inc.
Freeman MGF & Supply Co.
GM Foam, Inc.
Hanson Casting & Engineering
Jacobson Chemicals
KD151 - Ken Diaz
Mann Formulated Products
Pacer Technology
Premier Products
Rhodia Silicones
Sculpture House
Silpack
Tinsley Transfers
United States Gypsum
Valspar Corporation
Wacker Silicone
Walco Materials Group
BARNES PRODUCTSWELCOMES YOU TOA NEW DIMENSION ANDATTITUDE TOWARDSMOULDING & CASTINGSUPPLIES
1 Sculpting Supplies 5
2 RTV Silicone Supplies 17
3 Resins & Releases 23
4 Latex Supplies & Make-Up 37
5 Alginate & Plasters 43
6 Pigments & Adhesives 49
7 Mixing, Fillers, Safety, Misc 53
8 Books & Videos 57
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These products are theregistered trademarks ofBarnes Products Pty Ltd.
ULTRASIL®
GELSIL®
SUPERCAST®
EASYCAST®
FLEXICAST®
PROCAST®
PROSIL®
KEVIN GEORGEFLETCHER BARNES1939–1999
In 1986, Barnes Products Pty Limited (formerly Barnes PatternSupplies) was founded by Kevin Barnes. Kevin had a vision. Thiswas to introduce the latest technologies in materials such aspolyurethane, silicone rubber and gypsum that met world classstandards to Australian industry.
Kevin’s dream was realised.
Today, the Barnes network prides itself with continuing thishigh standard of materials and service to Australia and manyother countries.
Barnes’ head office is based at Bankstown NSW, providing themain facility for distribution, product testing and development ofnew products and applications. The seminar room provides acomfortable environment for moulding & casting courses.
Barnes Products Victoria began operation in September 2002.This division allows Victorian based clients to obtain our standardpersonalised service and technical advice modelled on the vastexperience gained from our Sydney outlets.
The first Barnes retail outlet, Barnes Moulding & Casting Supplies,opened in November 2002. Based at King Street, Newtown inSydney, this shop showcases the whole Barnes range and allowsready access direct to the public.
We welcome your visit at any of the Barnes outlets.
SCULPTINGSUPPLIES1
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CHAVANTPROFESSIONALPLASTELINEThis clay is complimented by a silky feeland room temperature workingconsistency. It contains sulphur so a testwith certain silicones is recommended.This is one of the softest clays thatChavant produces. This product is theoriginal sculpting clay formula developedby Chavant in 1892.
900g
CHAVANTNSPA professional grade sulphur freesculpting clay. NSP contains a higherpercentage of waxes making it somewhattougher than other similar products. NSPhas good adhesive qualities, flexibility andlength. NSP accepts cut detail linescleanly. The surface texture may seemsomewhat ‘grabby’ as it contains nosulphur. NSP is firmer as compared toother products.
Grades Available: Hard & MediumColour: Brown & GreenSize: 900g
CHAVANTLE BEAU TOUCHEAvailable in brown or grey/green. This clayis sulphur free and has excellent adhesivequalities and smoothness. Holds verygood detail, will carve and shape easily.Has high flexibility and will not dry orcrack. A small test may be required forcuring of silicones.
CHAVANTDA VINCI – firmThis grey/green sulphur clay is based on atraditional Italian formula. It isexceptionally soft with a smooth surface.Pieces require an armature as it will slumpunder it’s own weight. Da Vinci has lowstrength, flexibility and length. A small testmay be required for curing of silicones.
CHAVANTY2KLAYY2Klay is lightweight being 40% lighterwith 75% increased volume, and has a SGof 0.95. It is sulphur free and is workableat 51°C, meaning faster heating and amore comfortable working range. Manymould types including MDM, polyester,epoxy, urethane and silicone can beproduced from the clay surface. Y2Klay isgreat for machining and displays nostructural or surface cracking as a resultof its good stability.
1.3kg
CHAVANTP40 CLAYP40 is a sulphur free de-aired compound.De-airing, which removes 90% ofentrapped air, gives a more dense andcompact product. This clay is formulatedto meet the exacting requirements of theautomotive, pattern, industrial design andmodel industries. Heat to approximately60°C for best results. Cooling will be veryslow, allowing a long period to work. Itexhibits excellent qualities of adhesionand cohesion. Can be carved, extrudedand slicked to an extremely accurate,glass-like finish. Brown in colour. A smalltest may be required for curing ofsilicones. Chavant clay modelling videosare available to order.
LE BEAU TOUCHE 900g block
P40 1.3kg billet
DA VINCI 900g block
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KLEAN KLAYThe most popular new oil based clayavailable. A softer type of plasticene claywith the advantage of not inhibiting thecure of flexible moulding compounds,allowing the set up of the entire Barnessilicone range. SOFT, REGULAR, FIRM &EXTRA FIRM grades available.
SUPER SCULPEYSuper Sculpey is a ceramic like sculptingcompound that is shatter and chipresistant. It remains soft and pliable ifstored in a cool place and can be bakedto a varying degree of hardness inconventional ovens. It becomes hard foreasier painting and / or glazing and canbe carved, sanded and drilled. Sculpey isa sulphur free product. Suitable for Barnessilicone rubber products. Flesh tone.
SCULPEY GLAZEAvailable in a matte or gloss finish for useover baked Sculpey products.
33ml
KLEAN KLAY 2.2kg block,22.5kg bulk pack
SUPER SCULPEY 453g, 3.6kg
SCULPEY SUPERFLEX 448g
BASICS INTERMEDIATES BRIGHTS PEARLS
White Tan Ivory Lilac PearlTranslucent Dusty Rose Hot Pink Blue Pearl
Green Teal Turquoise Green PearlSweet Potatoe Lavender Purple Copper
Black Leaf Green Violet Red GoldenChocolate Emerald Lime Gold
Blue Terra Cotta Mint PearlYellow Navy Blue Atomic Orange Lt.Pink Pearl
Red Maroon Lemon Lt.Blue PearlBeige Coral Red Hot Red Silver
SCULPEYSUPER-FLEXThe most popular polymer clay, supersculpey, now comes in a colourful versionthat remains rubbery and flexible afterbaking. SuperFlex is a non-toxiccompound that will not dry out whenexposed to air. It stays soft and pliableuntil baked in a regular oven. Oncecooled it is bendable, flexible and virtuallyindestructible. SuperFlex is perfect forall kid’s creations and adults will love itfor it’s incredible durability and range ofcraft uses. This 8 colour pack includescolour step by step instructions and asculpting tool.
8 colour pack: White, Black, Blue, Yellow,Flesh, Green, Orange, Red.
SCULPEY IIIWonderfully soft and pliable right from thepackage in 40 vibrant colours. Excellentfor general crafting of jewellery, figuresand home décor items. This fun and easyto use modelling medium bakes hard witha smooth, matte finish in your home oven.Sculpey III sculpts well with modellingtools, can be rolled and cut, extrudedthrough a clay gun or formed overarmatures such as foil, wire and glass.
Available in 2oz bars in Basic,Intermediate, Bright and Pearl rangeof colours.
“Squishy Nose” Photo Courtesy of MARTIN REZARD
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MODELLINGCLAY(LEISURE CLAY)
This modelling clay is extremely popularamongst stop motion animation artists inthe US and Australia. Vibrant pigmentationin this clay gives true colouring whenfilmed. Excellent oil based clay for meltingdown and pouring inside alginate castsand silicone moulds. It’s basic formulationallows for repeated melt-down without the‘sulphur separation’ that occurs with othersimilar clays. A small test may be requiredfor curing of silicones.
MODELLING WAXThis a soft microcrystalline wax that is nutbrown in colour, also known as victorybrown. It is primarily used for directmodelling or pulling waxes from siliconemoulds for investment casting.
453g & 4.53kg
ROMANCASTING WAXA strong, firm, pure black professionalcasting wax. Also used for carving andmodelling small objects.
453g
ROMAPLASTILINARoma Italian Plastilina will never harden,crust or deteriorate. It’s uniform plasticityimproves through use and with age. It’ssmooth, even texture and consistencyrespond perfectly to every touch of thesculptor’s tool.
Available in four consistencies: #1 – Soft#2 – Medium#3 – Medium Firm#4 – Very HardA small test may be required for curingof silicones.
WHITE POTTERYCLAYThis is a white pottery clay for generalsculpting and for mould makingapplications requiring the set up of claywalls and joint lines. It has excellentplasticity and is very forgiving.Economically priced and consistent inquality. Produced by Walkers Ceramics.
10kg
WOODENTURNTABLE An extremely sturdy revolving turntable.The top is waterproof and measuresapproximately 300mm square. Strongenough for larger work to be completed.
PLASTICTURNTABLEHigh impact plastic with ball bearings. Alow height wheel but very effective.Diametre of this wheel is approximately200mm.
VINYLSTRIPPABLESPRAYThis product allows the user to laminatefibreglass moulds directly onto wet clay.The Vinyl Spray is applied to the claysurface as a barrier coat to seal in anymoisture from the clay sculpt or walls.Use in conjunction with a suitable releaseagent such as J-Wax. The Vinyl Sprayalso imparts some protective propertiesto the sculpt while the moulds arebeing produced.
400g can
Modelling clay
Plastic turntable
Wooden turntable
ROMA CLAY 900g
453g 2.2kg
Magenta WhiteOrange YellowTurquoise Ultra BlueViolet Black
BrownFleshGreenGrey
Grey / GreenIvoryRed
Terracotta
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TEXTURESTAMPSSet of ten skin texture stamps per pack.Made of urethane elastomer, so they’ll lastfor years. These stamps range from subtleto heavy in nature. Silicone stamps areavailable to order.
ARMATURE WIREROUNDThis round aluminium wire is non-corrosive, lightweight and fully pliable.Excellent for use as a rigid structure inclay sculptures.
1/16" diametre (approx 1.5mm) 9.75m length
1/8" diametre (approx 3mm) 6.1m length
3/16" diametre (approx 4.5mm) 3m length
1/4" diametre (approx 6mm) 3m length
3/8" diametre (approx 10mm) 3m length
SQUARESquare aluminium wire that is pliable andavailable in four sizes. Economicallypriced. Sold per kg.
1/8" diametre (approx 3mm) 37m per kg
3/16" diametre (approx 4.5mm) 16m per kg
1/4" diametre (approx 6mm) 9.5m per kg
3/8" diametre (approx 10mm) 4m per kg APOXIE SCULPTSizes - 1/4lb, 1lb, 4lb
TEXTURE STAMPS
ROUND ARMATURE
SQUARE ARMATURE
AVES APOXIESCULPTApoxie sculpt is a permanent, self-hardening, two part modelling and repaircompound. Cures in 24 hours to a hard,durable, flat finish. It offers strength andwaterproof performance with manymediums. Available in Cream only.
• Can be sanded, drilled and painted• Flat finish making repairs and painting
easy• Simple water clean-up• 1-3 hours working time• 0% shrinkage, sticks to any clean
surface• Freeze – thaw stable• Non-toxic
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Sculpt in preparationfor mouldingPhoto Coutesy ofSEAMLESS WORX
“RAPTOR” sculpt inCHAVANT NSP-MEDIUMPhoto Courtesy ofMORPHOGENISIS
“Kostya” sculpt inSUPER SCULPEYPhoto Courtesy ofTDL & S
“T-REX” sculpt inSUPER SCULPEYPhoto Courtesy ofMORPHOGENISIS
Left: Unfinished “JANGO FETT”Right: “GAMOREAN GUARD”Material: SUPER SCULPEYPhotos courtesy of TDL&S
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TOOL-ALG
TOOL-R4
TOOL-8R2
TOOL-298
TOOL-P47
TOOL-06R
TOOL-07R
TOOL-012
TOOL-11R
TOOL-10R
TOOL-DSS (sold as set)
TOOL-07A
TOOL-007
TOOL-024
TOOL-022
TOOL-BUR
TOOL-BSS
TOOL-BSL
TOOL-PRO
TOOL-TWE
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SHTOOL-59
SHTOOL-74
SHTOOL-73
SHTOOL-166
SHTOOL-165
SHTOOL-164
SHTOOL-01
SHTOOL-02
SHTOOL-03
SHTOOL-04
SHTOOL-05
SHTOOL-06
SHTOOL-07
SHTOOL-08
SHTOOL-09
SHTOOL-PAL006(sold as set)
SHTOOL-KIDSETSet of 2 Rubber Kidneys(Picture not shown)
SHTOOL-S11
Minarettes are sold separately ora discount is given for purchaseof the full set.
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TTOOL-AF (sold as set)
TTOOL-GL (sold as set)
TTOOL-MR (sold as set)
TTOOL-GRIF Italian Griffons sold separately68, 69, 70, 86, 87, 88 (small to large)
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Swann-Morton Scalpel Blades arealso available in a variety of sizes tosuit these Swann-Morton handles.
• TTOOL-HELIXSet of 14 plastic tools(Pictures not shown)
• SHTOOL-C1212" outside calipers(Pictures not shown)
• SHTOOL-PC1818" proportional calipersideal for creating larger orsmaller figures(Pictures not shown)
• TTOOL-BOXSmall plastic tool box(Pictures not shown)
TTOOL-S3
TTOOL-S7
TTOOL-RAC16
TTOOL-RAC10
TTOOL-RAC6
TTOOL-RAC2
TTOOL-RAC & RTP Rubber Angled Chisels sold separately.Size 2 & 6 are also available as a Tapered Point Tool
TTOOL-JELKNF
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TTOOL-46E
TTOOL-47E
TTOOL-46I
TTOOL-47I
TTOOL-49I
TTOOL-8HW (sold as set)
TTOOL-BM(sold as set)
TTOOL-SB
• TTOOL-48I (Not shown)
• TTOOL-52I (Not shown)
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Silicone / Clay Compatibilty ChartProducts ULTRASIL M4503 585 520 4601 4644 4644/SF18
Klean Klay - Soft ✔ ✔ ✔ ✔ ✔ ✔ ✔
Klean Klay - Regular ✔ ✔ ✔ ✔ ✔ ✔ ✔
Klean Klay - Firm ✔ ✔ ✔ ✔ ✔ ✔ ✔
Klean Klay - Xtra Firm ✔ ✔ ✔ ✔ ✔ ✔ ✔
Super Sculpey ✔ ✔ ✔ ✔ ✔ ✔ ✔
Da Vinci ✔ ✗ ✗ ✗ ✗ ✗ ✗
Professional Plasteline ✔ ✗ ✗ ✔ ✗ ✗ ✗
Le Beau Touche ✔ ✔ ✔ ✔ ✔ ✔ ✔
NSP ✔ ✔ ✔ ✔ ✔ ✗ ✔
Roma No 1 ✔ ✗ ✗ ✗ ✗ ✗ ✗
Roma No 2 ✔ ✗ ✗ ✗ ✗ ✗ ✗
Roma No 3 ✔ ✗ ✗ ✗ ✗ ✗ ✗
Roma No 4 ✔ ✗ ✗ ✗ ✗ ✗ ✗
P40 ✔ ✔ ✔ ✔ ✔ ✔ ✔
Y2Klay ✔ ✔ ✔ ✔ ✔ ✔ ✔
I307 ✔ ✗ ✔ ✔ ✗ ✗ ✔
J525 ✔ ✗ ✗ ✔ ✗ ✗ ✗
J88 ✔ ✗ ✗ ✔ ✗ ✗ ✗
Leisure Clay ✔ ✔ ✔ ✔ ✔ ✔ ✔
Micro Wax ✔ ✔ ✔ ✔ ✔ ✔ ✔
This chart is intended as a guide only. A test should always be carried out for individual applications.
M4503 Silicone Skin Mould taken from a plastilene sculpt.Photo Courtesy of SEAMLESS WORX.
Sculpting
RTV SILICONESUPPLIES2
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Grades available for:
• Polyurethane
• Epoxy
• Polyester
• Low Melt Alloys
• Wax
• Plaster
• Gypsum
• Cement
• Chocolate
RTV-2 Silicone Rubber
ELASTOSIL® MThe flexible mould-makingmaterial for perfect copies.
ELASTOSIL® Mincludes a wide selectionof addition-curing gradesfor moulds used in vacuumcasting processes.
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With ELASTOSIL® M siliconerubbers, Wacker-Chemie offers agreat variety of customisedmoulding solutions for themould and tool making sectors.
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able
Tran
sluc
ent
Pour
able
Tran
sluc
ent
High
resi
stan
ce to
poly
uret
hane
s &
epo
xyre
sin.
Mod
erat
ely
hard
,hi
gh m
echa
nica
lst
reng
th
Very
sof
t, sk
in s
afe
silic
one
for
use
inpr
osth
etic
&or
thop
aedi
c ap
plic
atio
ns
Soft,
ski
n sa
fe s
ilico
nefo
r us
e in
pro
sthe
tic&
orth
opae
dic
appl
icat
ions
High
resi
stan
ce to
poly
uret
hane
s &
epo
xyre
sin.
Har
d, h
igh
mec
hani
cal s
treng
th.
Low
mel
t allo
ys
Pro
du
ct
Cata
logu
e
21
RHODIA AUSTRALIA. Ph: 03 9541 1000 Fax: 1300 130 174www.rhodia-silicones.com
Silicones
Using the most common element on earth.
This is the ambition of theRhodia Silicones Enterprise.
To create the most innovative materialsfor use in the highest performanceproducts.
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22
KE45TTranslucent, thixotropic one componentmaterial. Shore 30A paste consistencythat can be easily pigmented. Dilute withsolvents such as D-Limonene andairbrush or brush onto a soft silicone toproduce great effects
85g, 290g
E41 & E43E41 is a transparent, flowable, one-component, acetic acid cure silicone withexcellent mechanical properties. Excellentprimerless adhesion properties.
93g, 330g
E43 is a transparent black, self-levelling,one-component, acetic cure silicone withvery good mechanical properties.Excellent primerless adhesion properties.
98g, 330g
D-LIMONENEA biodegradable solvent occurring innature as the main component of citruspeel oil. It has a pleasant citrus aroma andhas a FDA-GRAS rating (is generallyrecognised as safe.) Replacement fortoxic solvents. Can be used to thin KE45T.
500ml, 1ltr, 5ltr or 19ltr
SILICONEDILUENTA non-reactive fluid used as a diluent.When used in small amounts of up to 10%it allows for retention of physicalproperties while reducing the viscosity ofthe total system. Used with silicones likeSoft Translucent of amounts up to 30%, itwill allow for the production of floppy ‘skin-like’ material.
100ml, 1ltr, 5ltr, 20ltr & 200ltr
STO-RAPIDRapid cure additive for use withcondensation cure silicones. Only a fewdrops are required as this product isextremely active.
114g
KE45T
PC12THIXOTROPICThis clear medium is used to thicken R520& R585 grades of condensation curesilicone which are flowable as supplied.
100g, 500g & 1kg
THIXOTROPICADDITIVE MA colourless, cloudy medium viscosityliquid with a faint odour. Exclusively usedto thicken those condensation curingRTV-2 silicone rubber grades of theelastosil M45.. series which are flowableas supplied.
50g, 100g, 500g
PROTECTIVEFILM SF-18A solution of a modified polyvinyl butryalin ethyl alcohol (ethanol). Used forcovering surfaces of models or othersurfaces with which the uncured siliconerubber makes direct contact, to preventvulcanization problems, eg amine-curedepoxy resins and some plasticines andstyrene based products.
170g, 700g
STABILISER 43A colourless, cloudy medium viscosityliquid with a faint odour. Exclusively usedto thicken those addition curingRTV-2 silicone rubber grades of theelastosil M46.. series which are flowableas supplied.
100g, 500g
G790 PRIMERThis primer is great for actually adheringthe Wacker range of silicones to asubstrate. The liquid rubber is pouredagainst the primed rigid surfaces.
100g, 700g
RESINS &RELEASES3
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du
ct
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23
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24
RIG
ID U
NF
ILL
ED
UR
ET
HA
NE
STh
ese
cast
ing
sys
tem
s ra
nge
in h
ard
ness
from
70
Sho
re D
to 8
5 S
hore
D a
nd h
ave
bee
n d
esig
ned
to m
eet a
wid
e va
riety
of a
pp
licat
ions
. Mos
t com
mon
ly th
ey a
re u
sed
to c
ast
com
put
er h
ousi
ngs,
mod
els
& m
inat
ures
, ob
ject
s of
art
, ind
ustr
ial p
roto
typ
es, t
oys,
arc
hite
ctur
al s
hap
es, o
rnam
ents
and
pic
ture
fram
es. T
hese
sys
tem
s p
rovi
de
vario
us d
emol
d ti
mes
whi
ch c
an r
ang
e fro
m 5
min
utes
to o
vern
ight
.
73 D
70 D
65 D
75 D
78 D
75 D
85 D
84 D
78 D
80 D
80 D
80 D
1-1.
5
3 5 2 2 2 3-5
6-8 5 5 15 30
5-15
min
5-30
min
1-3
30 m
in
30 m
in
30 m
in
1-2
2-3
1-2
3-4
5-6
16-2
4
1.05
1.03
1.08
1.05
1.08
1.12
1.18
1.20
1.15
1.12
1.12
1.12
4700
2389
4450
5850
6000
3825
9870
1006
0
7000
5500
5500
5500
15.0
12.5
6.0
4.1
7.0
11.0
7.5
10.5
12.0
15.5
15.5
15.5
7567
6225
5950
1430
0
1370
0
1050
0
7000
7000
7000
0.65
0.42
0.52
0.56
1.00
1.14
0.70
0.75
0.75
0.75
66°C
57°C
77°C
66°C
81°C
88°C
104°
C
66°C
66°C
66°C
0.00
98
0.00
9
0.01
69
0.00
9
0.00
4
0.01
0.00
3
0.00
1
0.00
4
0.00
7
0.00
5
0.00
5
42-6
2
112
150
240
250
350
380
450
250
250
250
250
100/
113
100/
100
100/
100
100/
96
100/
100
100/
100
100/
87
100/
60
100/
50
100/
100
100/
100
100/
100
* V
acu
um
cas
tin
g e
qu
ipm
ent
is r
ecom
men
ded
for
pro
cess
ing
TC
822.
† M
eter
Mix
,Vac
uu
m &
Pre
ssu
re C
asti
ng
eq
uip
men
tis
idea
l for
TC
825.
RIG
ID F
ILL
ED
UR
ET
HA
NE
SM
ost o
ften
thes
e sy
stem
s ar
e ca
lled
fille
d fa
st-c
ast r
esin
s. T
hey
are
gen
eral
ly u
sed
for
mak
ing
mol
ds
and
foun
dry
pat
tern
s, h
owev
er, t
hey
ofte
n ar
e us
ed to
mak
e p
arts
as
wel
l.
PR
OD
UC
T N
AM
ES
HO
RE
WO
RK
DE
MO
UL
DS
PE
CIF
ICT
EN
SIL
EE
LO
NG
AT
ION
FL
EX
UR
AL
IZO
DH
EA
TS
HR
INK
AG
EM
IXE
D V
ISC
RA
TIO
HA
RD
NE
SS
TIM
ET
IME
GR
AV
ITY
ST
RE
NG
TH
[%]
ST
RE
NG
TH
IMPA
CT
DE
FL
EC
TIO
N[i
nch
/inch
][c
ps]
BY
WE
IGH
T[m
in]
[Hrs
]g
/cc
[psi
][p
si]
[ft.
/lbs.
/inch
]@
66 [
psi
]
EA
SY
CA
ST®
SU
PE
RC
AS
T®
PR
OC
AS
T®
TC-8
06
TC-8
08
TC-8
18
TC-8
22*
TC-8
25†
TC-8
52
TC-8
80
TC-8
81
TC-8
82
65 D
65 D
85 D
4
8-10 5
1 1-3 1
0.64
0.64 1.8
2575
2575
2730
2730
6221
56°C
56°C
121°
C
0.00
3
0.00
3
0.00
1
1000
1000
1100
100/
100
100/
100
100/
100
* TC
812
is a
lig
htw
eig
ht &
bou
yant
pro
duc
t.
PR
OD
UC
T N
AM
ES
HO
RE
WO
RK
DE
MO
UL
DS
PE
CIF
ICT
EN
SIL
EF
LE
XU
RA
LH
EA
TS
HR
INK
AG
EM
IXE
D V
ISC
RA
TIO
HA
RD
NE
SS
TIM
ET
IME
GR
AV
ITY
ST
RE
NG
TH
ST
RE
NG
TH
DE
FL
EC
TIO
N[i
nch
/inch
][c
ps]
BY
WE
IGH
T[m
in]
[Hrs
]g
/cc
[psi
]@
66 [
psi
]
TC-8
12*
TC-8
12 S
low
*
TC-1
630
Pro
du
ct
Cata
logu
e
25
FL
EX
IBL
E F
AS
T D
EM
OL
D U
RE
TH
AN
ES
Thes
e fa
st d
emol
din
g s
yste
ms
can
be
hand
or
mac
hine
cas
t for
pro
duc
ing
pro
ps,
par
ts, o
verm
old
ing
s, a
nd s
mal
l mol
ds.
The
F S
erie
s m
ater
ials
als
o w
ork
wel
l in
vacu
um c
ast,
pot
ting
and
rot
ocas
t ap
plic
atio
ns.
FL
EX
IBL
E H
IGH
PE
RF
OR
MA
NC
E U
RE
TH
AN
ES
Thes
e ha
nd c
ast s
yste
ms
are
des
igne
d fo
r us
e in
ap
plic
atio
ns r
equi
ring
exc
eptio
nally
hig
h te
ar a
nd te
nsile
stre
ngth
s.
FL
EX
ICA
ST
®S
ER
IES
UR
ET
HA
NE
STh
e fle
xica
st r
ang
e ha
s b
een
spec
ifica
lly d
evel
oped
for
the
man
ufac
ture
of m
ould
s fo
r co
ncre
te a
nd p
last
er c
astin
gs.
It is
also
pop
ular
for
par
ts, p
rop
s an
d g
ener
al m
ould
ing
ap
plic
atio
ns.
25 A
42 A
60 A
70 A
80 A
90 A
12 12 6 4 6 6
1-3
1-3
1-2
1-2
1-2 1
1.03
1.07
1.06
1.05
1.08
1.08
345
735
685
940
1900
3000
45 65 57 87 131
300
1100
1080
300
315
377
440
0.00
9
0.00
5
0.00
3
0.00
2
0.00
5
0.00
7
1200
825
1050
620
1800
5000
60/1
00
100/
100
50/1
00
100/
100
45/1
00
100/
55
PR
OD
UC
T N
AM
ES
HO
RE
WO
RK
DE
MO
UL
DS
PE
CIF
ICT
EN
SIL
ET
EA
RE
LO
NG
AT
ION
SH
RIN
KA
GE
MIX
ED
VIS
CR
AT
IOH
AR
DN
ES
ST
IME
TIM
EG
RA
VIT
YS
TR
EN
GT
HS
TR
EN
GT
H[%
][i
nch
/inch
][c
ps]
BY
WE
IGH
T[m
in]
[Hrs
]g
/cc
[psi
][p
li]
F-25
F-42
F-60
F-70
F-80
F-90
50 A
60 A
75 A
85 A
25 25 60 20
6-8
6-8
8-14
4-6
1.06
1.05
1.05
1.10
730
900
1600
2125
110
120
190
255
935
590
550
600
0.00
8
0.00
6
0.00
8
0.00
8
2500
2500
3000
3600
100/
45
100/
55
100/
45
100/
55
PR
OD
UC
T N
AM
ES
HO
RE
WO
RK
DE
MO
UL
DS
PE
CIF
ICT
EN
SIL
ET
EA
RE
LO
NG
AT
ION
SH
RIN
KA
GE
MIX
ED
VIS
CR
AT
IOH
AR
DN
ES
ST
IME
TIM
EG
RA
VIT
YS
TR
EN
GT
HS
TR
EN
GT
H[%
][i
nch
/inch
][c
ps]
BY
WE
IGH
T[m
in]
[Hrs
]g
/cc
[psi
][p
li]
ST-
1050
ST-
1060
ST-
1075
ST-
1085
40 A
60 A
85 A
11 7 3
1-2
1-2
1-2
1.06
1.05
1.04
1135
1050
800
100/
18
100/
25
100/
46
PR
OD
UC
T N
AM
ES
HO
RE
WO
RK
DE
MO
UL
DS
PE
CIF
ICM
IXE
D V
ISC
RA
TIO
HA
RD
NE
SS
TIM
ET
IME
GR
AV
ITY
[cp
s]B
Y W
EIG
HT
[min
][H
rs]
g/c
c
FLE
XIC
AS
T®40
FLE
XIC
AS
T®60
FLE
XIC
AS
T®85
ww
w.b
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du
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26
FL
EX
IBL
E W
AT
ER
CL
EA
R U
RE
TH
AN
ETh
ese
flexi
ble
and
rig
id c
astin
g r
esin
s ha
ve b
een
des
igne
d fo
r us
e in
ap
plic
atio
ns r
equi
ring
toug
h, ti
ntab
le a
nd p
igm
enta
ble
mat
eria
ls th
at w
ill a
lso
mai
ntai
ncl
aity
in o
utd
oor
app
licat
ions
. With
an
arra
y of
har
den
esse
s an
d w
orki
ng ti
mes
, the
se m
ater
ials
are
exc
elle
nt fo
r fa
bric
atin
g p
arts
of a
ll ki
nds.
The
WC
pro
duc
ts w
ork
wel
l for
cas
ting
s of
all
size
s, e
ven
upw
ard
s of
400
0kg
.
EL
AS
TOM
ER
S F
OR
OU
TD
OO
R U
SE
This
alip
hatic
gro
up h
as b
een
des
igne
d to
with
stan
d o
utd
oor
cond
ition
s. T
hey
also
mai
ntai
n re
silie
nce
and
col
our
esp
ecia
lly w
hen
dar
ker
pig
men
ts a
re u
sed
.
RIG
ID W
AT
ER
CL
EA
R U
RE
TH
AN
E
1.08
1.04
1.05
1.05
1.05
1.05
1.05
1.05
1.10
2780
3200
6650
6650
6650
6650
6650
4000
8300
205
150
65 65 65 65 65 13 20
290
1100
0
1100
0
1100
0
1100
0
1100
0
4000
1120
0
8.6
3.4
1.0
1.0
1.0
1.0
1.0
1.1
70°C
70°C
70°C
70°C
70°C
63°C
79°C
0.00
4
0.00
4
0.00
4
0.00
4
0.00
3
0.00
5
0.00
4
0.00
5
0.00
6
700
650
650
650
650
650
650
600
650
65/1
00
75/1
00
100/
85
100/
85
100/
85
100/
90
100/
85
100/
96
100/
75
55 D
65 D
82 D
82 D
82 D
82 D
82 D
78 D
84 D
20 15 180
30 15 15 6 30 15
16-2
4
6-8
24 24 6-8
6-8
2-3
16-2
4
16-2
4
* A
vaila
ble
with
diff
eren
t wor
k tim
es. P
hysi
cal p
rop
ertie
s w
ill v
ary
per
sp
eed
of m
ater
ial.
PR
OD
UC
T N
AM
ES
HO
RE
WO
RK
DE
MO
UL
DS
PE
CIF
ICT
EN
SIL
EE
LO
NG
AT
ION
FL
EX
UR
AL
IZO
DH
EA
TS
HR
INK
AG
EM
IXE
D V
ISC
RA
TIO
HA
RD
NE
SS
TIM
ET
IME
GR
AV
ITY
ST
RE
NG
TH
[%]
ST
RE
NG
TH
IMPA
CT
DE
FL
EC
TIO
N[i
nch
/inch
][c
ps]
BY
WE
IGH
T[m
in]
[Hrs
]g
/cc
[psi
][p
si]
[ft.
/lbs.
/inch
]@
66 [
psi
]
WC
-755
WC
-765
WC
-780
*
WC
-781
WC
-782
WC
-783
*
WC
-784
WC
-786
*
WC
-788
1.00
1.00
1.05
1.04
1.04
1.04
1.04
300
300
300
950
1725
2200
2200
750
750
450
600
800
600
350
75 75 75 140
350
260
260
0.00
1
0.00
1
0.00
1
0.00
2
0.00
2
0.00
15
0.00
2
1100
3200
THIX
OTRO
PIC
3800
2500
THIX
OTRO
PIC
2000
90/1
00
100/
100
100/
100
100/
50
100/
50
100/
50
100/
45
30 A
40 A
40 A
60 A
80 A
80 A
90 A
45 45 25 25 20 15 12
16-2
4
16-2
4
16-2
4
4-6
4-6
4-6
4-6
PR
OD
UC
T N
AM
ES
HO
RE
WO
RK
DE
MO
UL
DS
PE
CIF
ICT
EN
SIL
EE
LO
NG
AT
ION
TE
AR
SH
RIN
KA
GE
MIX
ED
VIS
CR
AT
IOH
AR
DN
ES
ST
IME
TIM
EG
RA
VIT
YS
TR
EN
GT
H[%
]S
TR
EN
GT
H[i
nch
/inch
][c
ps]
BY
WE
IGH
T[m
in]
[Hrs
]g
/cc
[psi
][p
li]
TC63
0
TC64
0
TC64
1
TC66
0
TC68
0
TC68
0-10
TC69
0
1.02
1.06
1.03
425
1370
4000
150
300
180
65 66 375
0.00
4
0.00
6
0.00
5
1400
840
900
100/
100
100/
90
100/
90
65 A
70 A
90 A
15 15 15
6 6 6
PR
OD
UC
T N
AM
ES
HO
RE
WO
RK
DE
MO
UL
DS
PE
CIF
ICT
EN
SIL
EE
LO
NG
AT
ION
TE
AR
SH
RIN
KA
GE
MIX
ED
VIS
CR
AT
IOH
AR
DN
ES
ST
IME
TIM
EG
RA
VIT
YS
TR
EN
GT
H[%
]S
TR
EN
GT
H[i
nch
/inch
][c
ps]
BY
WE
IGH
T[m
in]
[Hrs
]g
/cc
[psi
][p
li]
WC
-565
WC
-575
WC
-595
Pro
du
ct
Cata
logu
e
27
BJB WATERCLEAR TIPSMOULDS
All BJB WC series products produce mostoptimum results when cast into platinumbased (addition cure) silicone moulds.Some clients have had success in castingthe 80 Shore D water clears (never any ofthe lower durometer products) by bakingout their tin based systems overnight at66°C or utilising a well aged mould. Thisallows the methanol that causes theinhibition to dissipate.
For best results from silicone moulds, werecommend allowing the mould to fullycure, rinsing the mould in a light solutionof dishwashing detergent and warm water,then rinsing well with warm water anddrying well before casting. Avoidscrubbing the mould as it could affect thesurface detail on your mould.
Other mould mediums may be utilised butkeep in mind that the surface of the mouldwill be duplicated. You cannot obtain aglossy part from a rough mould. It is alsoimportant to remember that keeping themould and WC temperatures close toeach other will help eliminate inhibitionand chill marks.
RELEASE
Most mould releases will cause fogging orclouding of the part surface with the WCseries. We have seen excellent surfaceclarity when using J-Wax. We recommendthat testing be done prior to anyapplication of a release agent.
VACUUM vs PRESSURE
While both of these processes work wellseparately for eliminating air bubbles inthe part, using both will often produce thebest results. Vacuum will generallyeliminate 97% of the air and low pressureof 40-60psi can diminish the remainingamount.
VACUUM
When using vacuum it is best to de-air thematerial after mixing parts A&B togetherbefore casting the part. In most instancesyou will see the material continue tobubble under vacuum. An easy rule ofthumb for pulling vacuum is to mix A&B,pull vacuum, break, wipe sides with a stirstick, and pull vacuum again. This shouldbreak the surface tension and eliminatecontinued bubbling. We offer AF4 forassisting in de-aeration during vacuum.
PRESSURE
Generally using 50-70psi works best whenusing pressure without utilising vacuumfirst. It is important to add pressuregradually when using silicone moulds.Putting the pressure on too fast will veryoften distort the mould. When usingpressure it is important to taketemperature into consideration. Thetemperature in most pressure tanks is lessthan 25°C and will often cause thematerial to cure slowly or to inhibit athrough cure, especially if cast in a thinsection. We try to recommend that theclient utilise a heater band on the pressurevessel when possible.
CURING
The flexible water clear products can becured with elevated heat for a fasterdemould times. However, heat curing hasproved to compromise the finishedphysical properties – mainly tear strengthand elongation. Slightly elevatedtemperatures (26-30°C) will assist ingiving thin section a “kick” for curing butany addition temperature would bedetrimental to the finished properties.
POLISHING
Everyone has their own method and whatworks for one person doesn’t always workfor another... This is what works for BJBEnterprises:
• Wet sand the part with 600, 1500, then2000 grit wet/dry paper.
• Buff the part with Schlegel #1 buffingpad and 3M Perfect-it rubbingcompound #05973
• Finish with Schlegel #2 pad and 3MPerfect-it foam polishing glaze #05996
TROUBLE SHOOTING TIPS
Surface is Tacky:
• Did the part see adequate amount oftime in the mould?
• Was a tin based silicone mould used?• Were thin walls (3mm or less) given a
“heat boost”?
Part is Foggy:
• Was it cast cold (under 25°C)?• Was a suspicious release agent utilised?• Was another material cast into the mould
before the WC?Shrinkage:• Was the part cast in a two-part mould
with risers?• Was part mass cast without risers?
Part Shatters from Mould:
• Was the mould cold when the part wascast?
• Was the material preconditioned(warmed)?
• Was the part left in for full-recommendedtime before demoulding?
> Optimal results occur when the materialis processed and postcured as statedon the technical data sheet, especiallywhen the cast is done in a thin wallsection.
> Casts done 3mm or less will requireslight temperature increase to promoteinternal exotherm.
> Clear casts that come from a mouldlooking “cloudy or hazy” have mostlikely been cast at a lower than ambienttemperature (25°C), have been cast in amould that has not finished curing, orhas been used with a release that wouldcause the cloudiness. Determinetemperature of materials with athermometer, not the thermostat for yourroom!
> Shrinkage will occur with large castparts, even when utilising the longerwork life materials in thicker masses.Closed moulds with feed gates arehighly recommended in theseapplications.
> The WC series of polyurethanes can allbe tinted to translucent colours orpigmented for opacity.
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To achieve the best finish possible onwater clear urethanes, a post-cure isrequired regardless of the part size.Follow the instructions provided on thedata sheets for post-curing operations.
The surface condition or your partwill dictate where you are to beginfinishing and will determine the grit ofsandpaper required.
To finish/polish a machined part (milled,saw cut or lathe turned finish), begin withthe finest grit sandpaper possible toproduce a flat surface free of tool lines orsteps. 800 grit wet/dry sandpaper willprovide a good place to start. Utilise ahard, flat acrylic or hardwood block.Rubber blocks or your hand may causeunevenness and will provide a wavysurface on the final polish. Take extra careto maintain an even surface if you areworking with a curved or rounded part,and are hand sanding.
Soak sandpaper in water for 1 to 2 hoursprior to sanding to soften. Add a smallamount of detergent to a spray bottle orbucket with water to lubricate whilesanding (keep the surface wet). Thismixture will avoid loading the sandpaper.
Begin sanding in one direction only untilsurface is flat and uniform in appearancewithout noticeable tooling step lines ordefects. If you find the defects are toodeep and are difficult to remove, youshould switch to a heavier grit sandpaperand proceed until they arecompletely removed.
Continue sanding with finer grits, i.e. 600,800, 1000, 1500, 2000. If you haveobtained a flaw-free surface early on,these steps will go quickly. Rotate 90degrees each time you change grits.Continue to sand across the lastcompleted grit area. This step will assistyou in perceiving the previous lines, and
when they are gone you may move to thenext grit. When you reach the 2000 gritpaper, you should be able to note aslight shine to the surface. This will helpyou determine whether you have removedall flaws. If so, proceed with thepolishing steps.
High-speed buffers tend to work well onmetals but will burn plastics quickly. Lowerspeeds perform better, and the heatbuild-up can be controlled. Finishing witha foam buff pad tends to provide betterresults than with the use of traditionalwool or cotton.
3M products have proven excellent forpolishing urethane. Start with ‘Finesse It’compound in a cup. Apply a light film ontothe part with a brush. Do not allow thesurface to dry out for long while buffing.Continue to re-apply the compound.Monitor the surface temperature – warm is good, hot is not. This step willprovide a high shine on the part. In someinstances, this may be enough of a finishfor your part.
For a higher sheen, utilise a new buffusing 3M’s ‘imperial Hand Glaze’ in thesame manner as the ‘Finesse It’. Thoughnot intended as a machine compound, onthe clear urethane product, it worksbeautifully. Then spray the part with‘Brillianize’ (an anti-static polish/sprayavailable where acrylic products are sold).Hand buff with a polishing cloth or a verysoft flannel towel. Avoid terry clothbecause it may scratch.
TIPS FOR POLISHING WATERCLEAR POLYURETHANE PARTS
Urethane WC780 (3hr potfile) cast from an M4642Addition Cured Silicone Mould. A single solid pour ofapproximately 68kg.Photos Courtesy of TERRANCE PLOWRIGHT FINE ARTS
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This amazing Water Clear Urethane cast,produced by Terrance Plowright Fine Arts,weighs in at an incredible 68kg.
The solid cast is the largest ever produced inAustralia from BJB’s Water Clear range ofurethanes. The grade chosen for this cast wasWC780 with a 3 hour work time.Photo Courtesy ofTERRANCE PLOWRIGHT
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MA
CH
INE
DIS
PE
NS
ED
UR
ET
HA
NE
STh
ese
mat
eria
ls a
re ty
pic
ally
des
igne
d to
be
used
in c
onju
nctio
n w
ith m
eter
mix
dis
pen
sing
eq
uip
men
t suc
h as
BJB
’s C
PE
300
& C
PE
500.
Som
e w
ill a
lso
pro
cess
wel
l with
han
dop
erat
ed d
isp
ense
eq
uip
men
t. Th
ese
mat
eria
ls a
re p
erfe
ct fo
r co
nstr
uctin
g s
hort
run
pro
duc
tion
and
pro
toty
pe
par
ts th
at r
equi
re h
igh
heat
def
lect
ion
pro
per
ties,
exc
elle
nt im
pac
tre
sist
ance
, and
are
sim
ilar
to A
BS
. MC
172
is g
reat
for
sim
ulat
ing
bum
per
s.
HIG
H P
ER
FO
RM
AN
CE
UR
ET
HA
NE
STh
e se
mi-r
igid
, tou
gh
mat
eria
ls e
xhib
it ex
celle
nt c
ured
phy
sica
l pro
per
ties
incl
udin
g h
igh
abra
sion
res
ista
nce
and
hig
h im
pac
t stre
ngth
. Id
eal f
or u
ses
such
as
mas
ter
pat
tern
s, c
ore
box
es, m
etal
form
ing
die
face
s, a
nd o
ther
ap
plic
atio
ns r
equi
ring
exc
eptio
nal w
ear
resi
stan
ce.
SP
RA
Y A
PP
LIE
D U
RE
TH
AN
ES
Thes
e m
ater
ials
are
typ
ical
ly d
esig
ned
to b
e us
ed in
con
junc
tion
with
two
com
pon
ent s
pra
y eq
uip
men
t suc
h as
BJB
’s C
PE
600.
1.32
1.25
1.12
1.12
1.29
1.16
1.15
6700
4800
5625
6800
3900
5500
3900
7.0
3.8
11.5
13.5
16.0
20.0
55.0
1042
0
9300
8200
8270
5800
5770
3500
0.51
0.48
1.40
1.05
0.57
0.90
2.00
104°
C
91°C
91°C
89°C
82°C
110°
C
71°C
0.00
4
0.00
3
0.00
5
0.00
4
0.00
8
0.01
2
0.00
3
800
800
450
900
4000
570
950
67/1
00
50/1
00
100/
100
100/
100
100/
100
100/
100
65/1
00
85 D
78 D
78 D
80 D
80 D
80 D
70 D
120
150
40 60 80 45 90
45 45
20-3
0
40 60 15
30-6
0
PR
OD
UC
T N
AM
ES
HO
RE
WO
RK
DE
MO
UL
DS
PE
CIF
ICT
EN
SIL
EE
LO
NG
AT
ION
FL
EX
UR
AL
IZO
DH
EA
TS
HR
INK
AG
EM
IXE
D V
ISC
RA
TIO
HA
RD
NE
SS
TIM
ET
IME
GR
AV
ITY
ST
RE
NG
TH
[%]
ST
RE
NG
TH
IMPA
CT
DE
FL
EC
TIO
N[i
nch
/inch
][c
ps]
BY
VO
LU
ME
[sec
][m
in]
g/c
c[p
si]
[psi
][f
t./lb
s./in
ch]
@66
[p
si]
Po
stcu
red
RC
-800
4-FR
RC
-800
6-FR
RC
-801
4
RC
-801
7
RC
-801
8
RC
-802
0
MC
-172
1.13
1.14
4400
5025
310
480
1430
2070
>10
>8.
8
0.00
9
0.00
5
1550
2425
100/
50
100/
40
60 D
70 D
12-1
5
8-10
2-3
2-3
PR
OD
UC
T N
AM
ES
HO
RE
WO
RK
DE
MO
UL
DS
PE
CIF
ICT
EN
SIL
EE
LO
NG
AT
ION
FL
EX
UR
AL
IZO
DS
HR
INK
AG
EM
IXE
D V
ISC
RA
TIO
HA
RD
NE
SS
TIM
ET
IME
GR
AV
ITY
ST
RE
NG
TH
[%]
ST
RE
NG
TH
IMPA
CT
[in
ch/in
ch]
[cp
s]B
Y W
EIG
HT
[min
][h
rs]
g/c
c[p
si]
[psi
][f
t./lb
s./in
ch]
TC-8
764
TC-8
772
1.13
1.06
1.15
375
5075
575
16.5 6
90 T
ear
9100
8200
0.91
89°C
100/
100
100/
100
100/
100
45 A
78 D
70 D
4 m
in
30 3-4
60-1
20
15-2
0
15-2
0
PR
OD
UC
T N
AM
ES
HO
RE
WO
RK
DE
MO
UL
DS
PE
CIF
ICT
EN
SIL
EE
LO
NG
AT
ION
FL
EX
UR
AL
IZO
DH
EA
TR
AT
IOH
AR
DN
ES
ST
IME
TIM
EG
RA
VIT
YS
TR
EN
GT
H[%
]S
TR
EN
GT
HIM
PAC
TD
EF
LE
CT
ION
BY
VO
LU
ME
[sec
][m
in]
g/c
c[p
si]
[psi
][f
t./lb
s./in
ch]
@66
[p
si]
SP
-45
SP
-200
70H
C1
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CP
E-6
00 S
pra
y S
yste
mC
PE
-300
Dis
pen
se S
yste
m
Lo
w M
ain
ten
ance
Dis
pen
sin
g G
un
Pro
toty
pe
to P
rod
uct
ion
Pla
stic
s
CENTERPOINTMETER-MIX
EQUIPMENT
The CPE-300 METER-MIX-DISPENSE SYSTEM & CPE-600METER-MIX-SPRAY SYSTEMcome furnished ready to run ona rollingcart.
Both systems utilise air-operated,positive displacement pumps fordual component airless materialsystems.
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FASTFLEX (A/B/C)
CASTABLE ANDBRUSHABLEThis system is a soft stretchablepolyurethane material that comes in threeparts. Fastflex has been designed forrapid demould of skin surfaces especiallywhen polyurethane foam is cast behind it.Depending on the application and theamount of the third component used,demoulds can often be made in two hoursor less.
Refer to SC-89 Paint System for selectionof compatible products.
1.9kg, 7.85kg
ELASTOMERICGELA fantastic new single component materialto simulate a very soft flesh like gel.Simply heat to the instructions and pourinto a variety of mould materials. Can beeasily tinted and is non-toxic and safe forskin contact. A percentage can beremelted with virgin material. Excellent foruse with an elastomeric coating. Availablein three grades:
Grade A – Extremely soft & mushyGrade H – Standard grade, closest to skin
or blubber feel. Grade L – Firmest, feels like a Jelly Baby.
400g, 800g, 4kg, 16kg
LOADS O'LURESThis kit contains all the materials requiredto produce either up to 150 small (3–5cm)or 50 medium (6–8cm) fishing lures. Thisfun and easy to use kit offers the flexibilityof designing your own plastic lures fortrolling and casting. Make enough copiesof your favourite design to last a lifetimewithout the expense of production lures!
KIT INCLUDES: Easycast Urethane Resin, Light weightBuoyancy Spheres, Silicone Moulding Rubber, Instructions &Safety Data, Release Agent, Modelling Clay, Measuring Cups,Stainless Wire, Bib Plastic, Styrofoam Sheet, Mould Bands,Mixing Sticks, Dust Mask & Gloves
TC265 FLEXIBLEPOLYFOAM3.0lb density water blown foam. Commonuses are make-up appliances, puppetsand prosthesis components.
TC276 FLEXIBLEPOLYFOAM5.0lb density water blown flexible foamwith an integral skin. Common usesinclude impact absorbing bumpers,special effects props and arm rests.
ISF100 FLEXIBLEPOLYFOAM100 Kg/m3 – Self skinning flexible foam.Ideal for any parts requiring a reasonablequality skin. Can also be used for backingup elastomeric products like FastFlex and‘F’ series. Must be mixed thoroughlybefore every pour as product separatesrapidly in the tin.
FF110 FLEXIBLEPOLYFOAM60 Kg/m3 – This soft foam is the nearestequivalent material to the old HR50. Idealfor puppets, backing up latex & fastflexand most SFX applications.
AU276 RIGIDPOLYFOAM38kg/m3 – Rigid foam used in applicationsrequiring either thermal insulation or goodbuoyancy properties. Commonly used asvoid fill in boats, surf skis and mouldedfibreglass building panels.
TF65 RIGIDPOLYFOAM70kg/m3 – Rigid foam used as an in-situcavity filling material. Suits constructionpanels and is widely used in taxidermyapplications. Displays excellent flowcharacteristics and has a long pot life forhand mixing.
AU760 RIGIDPOLYFOAM96kg/m3 – Rigid foam designed for self-skinned or structural components. Apartfrom the hard skin, the final mouldingshave a high softening temperaturecombined with high compressive andflexural strengths.
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RELEASE AGENTSELECTION CHARTThis chart will assist you to choose a releaseagent suitable for your application. The chart insome cases may only represent a starting pointwhere multiple releases would be required.
REMOVE-IT(20VOC)
A water based release agent that permitseasy removal of cast concrete and plasterparts from almost any mould material.
Fantastic to use as a release agent on theFlexicast range of elastomers. It is bio-degradable, odourless & non-staining.
1ltr, 5ltr, 20ltr & 200ltr
Ease Release 200 • • • • • •
Ease Release 2831 • • • •
Challenge 90 • • • • •
255 Release • • • • • • •
PVA Release • • • • •
J-Wax • • • • • • • •
Gensil 601 • • • • • •
Gensil 605 • • • • •
TR Wax • • • • • • •
PURE LUBEMOULD SOAPThis is a versatile lubricant for use asa mould separator. It can be used fullstrength or diluted with water. Mostpopular for plaster and gypsum moulds.
1ltr, 5ltr & 19ltr
For Use On Surface Finish Packaging
Pol
yUre
than
e
Ep
oxy
Pol
yest
er
Pol
yfoa
m
Sili
cone
RTV
Glo
ss
Shi
ny
Sat
in
Flat
Liq
uid
Aer
osol
Buf
f Wax
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PR-310LAMINATINGRESINLow styrene emission fast wet-out, fast curelaminating resin. Ideal for spray up andhand laminating and exhibits minimal heatdevelopment in resin rich areas. Requiresthe addition of 1-2% MEKP catalyst.
1kg, 4kg, 21kg, 230kg
PR-349MULTILAYERRESINThis LSE resin is great for continuouslaminating where it is not ideal to stopbetween layers. It can handle heavier layup without excess distortion. Requires theuse of up to 2% MEKP catalyst.
21kg, 230kg
PR-361INDUSTRIALRESINThis LSE laminating resin is budget pricedand can be used in almost any generalFRP application.
230kg
PR-9260 CLEARCASTING –RAPID CUREThis resin has a long gel time and lowexotherm and cures to a water whitecolour with excellent clarity. Suitable forlarge castings also. Requires the additionof 0.6-2.7% MEKP catalyst. Best clarityachieved by using 0.75-1.7% MEKP
1kg, 4kg, 21kg, 230kg
PR306 LXS GREYFLOKOTEThis product is commonly used as afinishing flokote or sanding gelcoat.25kg
PR-311 QUALITYCASTINGSuitable for use with a large range offillers. Ideal for large or thick walled items.Higher catalyst additions may be requiredwhen a filler content of up to 75% is used.
1kg, 4kg, 21kg, 230kg
PR-368 NEUTRALBRUSHINGGELCOATThis gelcoat has been formulated forgeneral industrial and mould making usewhere a combination of an excellent glossoff the mould, weather resistance andtoughness is required. General catalystaddition is 1.3-2.0% MEKP.
1kg, 4kg, 22kg
PR-368W WHITEBRUSHINGGELCOATThis gelcoat has been formulated forgeneral industrial and mouldmaking usewhere a combination of an excellent glossoff the mould, weather resistance andtoughness is required. General catalystaddition is 1.3-2.0% MEKP.
1kg, 4kg, 25kg
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PR-300 TOOLINGGELCOATThis red tooling gelcoat is formulated foruse in the production of fibreglassreinforced polyester moulds. Ideal ontools, moulds and masters where a highstrength film, resistant to cracking andcapable of holding a high gloss isdesired. High heat distortion. Requires1-2% MEKP catalyst addition.
1kg, 4kg, 25kg
PR-390 CLEARGELCOATThis product is fantastic for laying up aclear surface as a proof coat or to mixwith metal powders for cold cast effects.
1kg, 4kg, 21kg
PR-339CENTRIFUGALThis resin is a part rigid centrifugal castingresin developed for use in rotationalcasting equipment. Looks great when agelcoat is rotated in the mould first.
21kg, 230kg
MEKP CATALYSTMethyl Ethyl Ketone Peroxide catalyst foruse with all polyester resins & gelcoats.
50g, 100g, 500g, 1kg, 5kg
ACETONEClean up solvent for use with polyesterbased products.
1kg, 4kg, 16kg, 160kg
CHOPPEDSTRAND MATCSM available by the metre or full roll.
225g/m2, 300g/m2, 450g/m2, 600g/m2,900g/m2
Fibreglass Mould with an Ultracal 30 Gypsum Corefor running GM Foam Latex. Photo Courtesy of
SEAMLESS WORK
Catalyst Dispenser
WOVEN CLOTHAF251 cloth for use with polyester and epoxyresins available by the metre or the roll.
SURFACINGTISSUEFor use between gelcoat and CSM. Forintricate work with high detail. Can also beused for repair of plaster walls.
Sold per metre or full roll.
CHOPPEDSTRANDSUsed to fill polyester resin for strength.The strands are 6-8mm long.
2kg, 20kg
CATALYSTDISPENSERFor dispensing MEKP catalyst in a safeand controlled manner.
500ml, 1000ml
PIPETTESA cheap way of measuring anddispensing catalyst in small amounts. 3ml
CONSOLIDATIONROLLERSEconomical wire frame rollersROLL-WIRE1 – 50 x 12mmROLL-WIRE2 – 70 x 12mmROLL-WIRE3 – 70 x 10mmROLL-WIRE4 – 70 x 8mm
Steel frame rollersROLL-STFIN1 – 70 x 14mmROLL-RING1 – 50 x 10mmROLL-RING2 – 70 x 12mm
Moulded handled rollers (best quality)PROFIN1 – 80 x 20mmPROFIN2 – 135 x 20mmROLL-PAD1 – 80 x 23mmROLL-BRISTLE – 100 x 23mm
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BARNES EPOXY RESIN PRODUCTS
EPOXY PACK SIZESPRODUCT 100g 200g 500g 1kg 2kg 4kg 5kg 18kg 20kg 200kg
817 Tooling Gelcoat • •
813 Casting/Laminating • • • •
814 Aluminium Filled • •
945 Low Exotherm • • •
1414 Medium • • • • •
169 Fast • • • • • •
137 Extra Fast • • • • • •
TC8200TC8200 is a lightweight, two componentepoxy backfill system.It is ideally suitedfor foundry applications involving mouldand core construction and features thefollowing characteristics:
• Low Cost• Simple Mix Ratio 1:1• Long Work Time• Low Shrinkage• Colour change to ensure complete mix
TC8200 is ideal for use as a sandwichlayer between fibreglass materials to allowa fast build up of thickness and gives highstructural properties.
16.33kg kit
MODEL /TOOLING BOARDMachinable tooling board is an excellentmedium for making master mould patternsand for many types of NC proofingapplications. It machines well and is easyto surface finish.
Standard Size: 1500 x 500 x 50mm
817 ToolingGelocat
137–Extra Fast
137–Extra Fast
169–Fast
1414–Medium
945–Low Exotherm
945–Low Exotherm
169–Fast
1414–Medium
945–Low Exotherm
100/10
100/20
100/20
100/20
100/40
100/50
10 40-60
500
500
500
500
500
20
43
60
360
360
100/10
100/10
100/20
350
350
350
20
90
240
85000-120000
2000
1400
1700
2500
2800
1.70 85 D
1.09
1.10
1.10
1.05
1.05
75 D
75 D
78 D
65 D
65 D
21000
22000
36000
1.66
1.70
1.52
85 D
80 D
80 D
813 Casting &LaminatingResin
814 AluminiumFilled Resin
Cur
e tim
e is
dep
end
ant
on c
ast
mas
s
Grey, aluminium filled, viscousresin. Used as a backing material
behind tooling gelcoat or as agelcoat itself. Great choice for
vacuum form tools.
Clear, unfilled amber resin generallyused in conjunction with glass cloth
or filled with products such asaluminium powder/grain, talc,
omyacarb, slate, iron powder. Canbe mixed with any of our special
true metal powders.
Blue, medium viscosity toolingresin that when mixed offers high
mechanical strength and very hard,abrasion resistant surface.
Res
in
Har
den
er
Mix
Rat
io[w
eig
ht]
Sho
re H
ard
ness
Des
crip
tion
Mix
Vis
cosi
ty[c
ps]
Sp
ecifi
c G
ravi
ty[k
g/lt
r]
[g]
[min
]
Pot
life
LATEX SUPPLIES& MAKE-UP4
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LATEXLIGHTNINGPaint on coagulant solution to inducerapid build-up of latex when dipped for 15to 30 minutes.1ltr, 5ltr
LATEXTHICKENER Chemical to thicken latex up to brushgrade. Use @ 1.5% PBW.100g, 1kg, 5kg, 20kg
NATUROPLASTO WAXA soft, pliable sculpting material knownuniversally as ‘Mortician’s Wax’. Variousmake-up and effects uses. 8oz
TRANSLUCENTPOWDERA neutral set, colourless powder thatblends well with no colour alteration. Greatfor setting Pax, make-ups etc.
6.5oz
PROS-AIDE /PAX BASEThis very flexible and tenacious acrylicemulsion prosthetic adhesive has manyapplications. While liquid, it can bethinned with distilled water or thickenedwith cabosil into a paste. It can be mixedwith cosmetic grade pigments andacrylics to create a smudge-proofappliance paint (pax paint). It iswaterproof, hence difficult to remove fromthe skin. The official Pros-Aide remover isavailable in 8oz bottle.
50ml, 125ml, 250ml, 500ml, 1ltr, 5ltr, 20ltr
PROS-AIDE IIPros-Aide II was developed to eliminatethe difficulty of removing pros-aide fromthe skin. It is similar to the original in allcharacteristics except that manycleansers and adhesive solvents willbreak it down. Ideal for moresensitive skin.
125ml, 250ml, 500ml, 1ltr, 5ltr, 19ltr
PROS-AIDENO TACKBased on the original formula, No-Tackoffers the user a tack free surface oncethe product has dried, unlike Pros-Aide,that stays tacky after setting. Ideal for PAXbase and painting foam latex skins.
125ml, 250ml, 500ml, 1ltr, 5ltr, 19ltr
PROS AIDEREMOVERA Safe remover/cleaner for Pros-Aide andPAX Paint. Formulated from naturalingredients that allow for safe removal ofadhesives and other makeup.
8oz
PAX REMOVERContains orange oil to cut through pax,and aloe for gentleness. Also works toremove pros-aide adhesive. Fresh citrusaroma and smooth feeling to the skin.
4oz, Qt
AQUA CREAMThis product is ideal to apply to the skinboth before application and after removalof adhesives and makeup. Will allow foreasier removal of adhesives.
16oz
LIQUID LATEXLiquid Latex is still one of the most widelyused materials for flexiblemouldmaking.This natural latex materialhas been pre-vulcanised to give itmaximum elongation and excellent returnmemory without permanent distortion. Itcan be brush cast in all types of mouldmaterials or in porous moulds by slushcasting or absorption skinning. Superb forall types of mask making and especiallygood when used as a skin forpolyurethane foams. Can be easilypainted with most adhesive-based paints.
125ml, 250ml, 500ml, 1ltr, 5ltr, 20ltr, 200ltr
Pre-thickened latex is also availablefor a higher quality brushing latex(min qty 20ltr)
LATEX FILLER An additive for slip cast latex. Used as ahardener when casting into a negativemould. Hardness can be varied by theamount of filler added.Pint, Quart, Gallon
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GM FOAM LATEXGM Foam is a four part professional “hot”foam latex system sold by the kit. Thefoam is whipped in a mixer, filled intomoulds and cured in a low temperatureoven. Easy to follow instructions detail theuse of the product. Health and safetyprecautions are explained. The latex isideal for prosthetic make-up appliancesand animatronic creature skins. It can bemade into a variety of densities. GM Foamis a more consistent and dependablefoam than other systems.
Quart, Gallon, 5 Gallon
FLOWINCREASERThis product lets you whip the foam tohigh volumes and still flow well over finedetail without trapping air.
8oz, 16oz, gallon
CELL CHOKEAn additive that produces finer cells andmakes softer foam, even when notwhipping to high volumes.
4oz, 16oz, quart
STABILIZERBy adding a few grams in hot and humidconditions you can extend your workingtime. A must for hot climates and labs withno climate control.
4oz
GM FOAM LATEXPIGMENTSFoam latex pigments sold as a set of six1/2oz colours or available as single bottlesin three different sizes. Highlyconcentrated.
Pallette – 6 x 1/2oz
Bottles – 1oz, 2oz, 4oz Black, Blue, Red,Yellow, Tan, Tone, Ruddy (Flesh)
MICADThis additive allows whipping to greatervolume while still keeping the cells fine.Very soft foams can be achieved usingthis additive.
4oz, 16oz, quart
PROFESSIONALFOAM INJECTIONGUNHighest quality foam latex gun available.All parts are precision made to make thisgun perform time and time again.
BALLOONRUBBERNatural slip latex is thin, elastic andstrong. Good for making bald caps,bladders, membranes etc.
1ltr, 5ltr, 19ltr
LATEXSHEETINGPure 100% natural latex sheeting. It’s0.006 inch thick and is 46 inches wide by1 yard. Light natural amber in colour.
GAL FOAM KIT
ACCESSORIES
PROFESSIONAL FOAMINJECTION GUN
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ISO ALCOHOLProbably the most essential product tohave on hand at any time, especially inthe make-up kit. Used for a variety ofcleaning and thinning applications.
250ml, 1ltr, 5ltr, 20ltr, 200ltr
ISO MYRISTATEThis is an oil based remover that isincredibly gentle on the skin. Good forremoving regular make-up, grease paintand PAX or Pros-Aide.
250ml, 500ml, 1ltr, 3.75ltr
LATEX BALDCAPPROFESSIONALA high quality bald cap manufacturedby local FX artists, Connelly Makeup FXTeam. This bald cap is fast becomingmore popular than any of the capsimported from the US. Made up of thehighest quality compounds. Meticulouscare is taken to give flawless blendingedges and a better shape thanother caps.
KD151 BLOODSThis line features twelve of the mostcommonly asked for types of blood,meticulously colour matching thecharacteristics of actual human blood atit’s various stages. KD products are anindustry standard used by mostprofessional makeup and FX artistsworldwide.
Blood Jam Bright or Dark 1oz, 8oz
Blood Jelly Bright or Dark 1oz, 8oz
Drying Blood Jelly 1oz, 8oz
Flowing Blood Syrup Bright or Dark 1oz, 12oz
Drying Blood Syrup 1oz, 12oz
Mouth Blood Bright or Dark 1oz, 8oz, 32oz gall
Pumping Blood Bright or Dark 1oz, 32oz, gall
TINSLEYTRANSFERTEMPORARY TATTOO EFFECTS
Sheets available are Bruises, Scabs, Cuts& Scratches.
GELEFECTS 3COLOUR PACKIdeal for casualty simulation and zombiemake-ups. Create all kinds of cuts, scars,wounds and bullet hole effects. Washesoff with warm water. No adhesives orglues necessary for application.
Three colours in pack – Flesh, Clear,Blood. Available in 1oz and 2oz sizes.
TINSLEY TRANSFERS
KD151 BLOODS
GELEFECTS
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TELESIS 4ADHESIVEPressure sensitive, silicone based, non-flammable, clear, water like viscosity, verymild odour. Nearly indistinguishable fromthe popular Dow Corning 355 Adhesiveand has virtually all the same performancecharacteristics.
1/2oz, 2oz, 4oz, (To order only 16oz, 32oz)
TELESIS 5ADHESIVEPressure sensitive, silicone based, non-flammable, clear, water like viscosity andvery mild odour. The slowest drying of thethree Telesis adhesives.1/2oz, 2oz, 4oz, (To order only 16oz, 32oz)
TELESIS 6ADHESIVEPressure sensitive, silicone based, non-flammable, slightly cloudy appearance,water like viscosity and mild odour. Yetanother formulation that providesexceptional performance at even lowercost. This is the fastest drying of theTelesis Adhesive range.
1/2oz, 2oz, 4oz, 16oz, (To order only 32oz)
TELESIS 4, 5, 6THINNERThree separate thinners for diluting thecorresponding Telesis Silicone Adhesive.
2oz, 4oz, (To order only 16oz, 32oz)
SUPER SOLVNon-oily, hydrocarbon based, pleasantlyscented, extra strength adhesive andprosthetic remover. Allows rapid removalof adhesives and prosthetics withoutdamage to appliances and latex foams.
4oz, 8oz, 1/2 gall
SUPER SOLVGELAll the fantastic properties of super solv ina non-drip gel. Great for facial use andcritical areas.
TOP GUARDMethacrylate based, skin prep andsurface primer. Mild alcohol odour. Awater and perspiration resistant formulathat reduces skin irritation and increasesthe adhesion of prosthetic devices.
1.1oz, 3oz, 4oz
BRISKSkin cleanser with a peppermint oilfragrance. An excellent antiseptic blend ofanalgesics and astringents that containsTea Tree Oil, a natural germicide andfungicide. Brisk cleans and refreshes itchyirritated skin caused by oils, perspirationand extensive prosthetics wear.
2oz, 4oz, 8oz, 1/2 gall
TELESIS 4 ADHESIVE
SUPER SOLV
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LATONAS BODYART INKSLatonas Professional Make-up Supplieshave designed and created a truly originalrange of tattoo inks.
No more messy and difficult mixing ofcountless toners and neutralisers. Latona’sskin tattoo inks are a consistent colourmatch to shades of foundation for thefairest to the darkest complexions.Waterproof, fast and effortless colouring ofprosthetic pieces and airbrush creations.
Body Art Inks come in skin tones, a rangeof colours and a new range ofpearlescents.
BOTTLES:
14ml, 60ml. Larger sizes to order
BRUISE PALETTE:
Orange, Shade 6, Fuchsia, Aged Green,Green, Red, Red Neutralizer
COLOUR PALETTE:
Yellow, Lite Toner, Red, Blue, Deep Red,Black Toner, Brown Toner, Red Neutralizer
FLESH PALETTE:
Cream Beige, Almond, Shade 10, SandyBeige, Fawn, Shade 4, Pale Beige,Espresso
GM Foam is ideal for prosthetic make-up appliances andanimatronic creature skins. It can be made to feelextremely soft, or dense and tough like leather, dependingon the procedure and additives used. GM Foam is alsoused for costuming and stop motion animation figures.
DICK SMITH “I’ve used GM Foam for years because of it’s fine quality, reliability, and great FlowIncreaser. Another plus is knowing I can call on Gil’s expertise if I have a problem.”
KEVIN HANEY “GM Foam never lets me down. It’s the only foam I care to use.”
MATTHEW MUNGLE “GM Foam is one of the most reliable materials we as Makeup EffectsArtists use. It’s a consistent product that won’t let you down.”
MIKE WESTMORE “With great success, we have been using GM Latex Foam for over fifteenyears on Star Trek.”
T h e S T A N D A R D o f t h e I n d u s t r y
ALGINATEPLASTERS5
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No1 POTTERYPLASTERUSG Pottery plaster is highly uniform,noted for outstanding performance andlong life. Ideal for running slip latex,sanitaryware and dinnerware.
1kg, 5kg, 22.5kg
REGULARDENTALPLASTERA general purpose dental plaster with amoderately slow setting time. Similar tomoulding plaster.
1kg, 5kg, 22.5kg
HYDROCALWHITEA gypsum product used for slip latexmoulds and case moulds. Offers slightlybetter heat resistance than pottery plasterwith higher wet and dry strengths.
5kg, 22.5kg
HYDROCAL 105A good strong mould material. Commonlyknown as ‘buff stone’, an off colouredstone ideal for sculpting prosthetics. Fordental stones with controlled expansion.
1kg, 5kg, 22.5kg
HYDROCAL 106Same as Hydrocal 105 but not colouredyellow.
22.5kg
HYDROCALC-BASEA harder, denser base Hydrocal cementwhich can be formulated by the customer.
22.5kg
ULTRACAL 30The most widely used gypsum cementwith the lowest expansion rate available.The industry standard for casting of foamlatex. Highest strength with less tendencyto warp. Excellent for case moulds, closetolerance tooling and applicationsrequiring exceptional hardness.
5kg, 22.5kg
HYDROSTONE TBOne of the hardest and strongest gypsumcements. Slightly higher setting expansionthan hydrocal, but is ideal in case moulds,press and stretch dies. The most widelyused product for solid casts and statuary.
1kg, 5kg, 22.5kg
DRYSTONESimilar to Hydrostone, but with theadvantage of a rapid setting time. Allowsthe user to paint the cast parts within afew hours of de-moulding.
5kg, 22.5kg
CERAMICALA form of Hydrocal compounded toproduce a dense, smooth wearing diematerial for pressing clayware. Specificallyfor automatic clay-forming presses.
22.5kg
GARDENCASTFully outdoor, weatherproof product.Designed as a 30 minute set, whitegypsum that can be mixed with sand at a1:1 ratio. Ideal for outdoor statuary.
5kg, 22.5kg
RAYITE MDM-R& MDM-SA unique ‘mix with water’ product thatoffers a quick surface duplication. Twogrades available, MDM-S surface coatand MDM-R reinforcement media. Used inconjunction with each other or MDM-Ralone.
MDM-R: 5kg, 20kgMDM-S: 1kg, 5kg, 15kg
DENTALSEPARATORWater based dental separator. Used indental acrylic processes and for “floatingoff” multiple appliance sculptures whensculpting on plaster and white hydrocal.
125ml, 250ml, 500ml, 1ltr, 5ltr
ACRYL 60When added to stone or plaster, Acryl 60increases structural strength andhardness.
1ltr, 5ltr, 20ltr
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PRODUCT USE CONSISTENCY HAND MIX MINIMUM DRY SETTING DENSITY(parts water by VICAT SET COMPRESSIVE EXPANSIONweight per 100 STRENGTH (lb/ft3)
parts of powder) (minutes) (psi) (%) WET DRY
No 1 Pottery Plaster 70 27-37 2000 0.21 97.6 66.0
Regular Dental Plaster 70 19-22 2000 0.2 99.0 69.0
Hydrocal White 45 25-35 5000 0.39 110.6 90.0
Hydrocal 105 40-42 7-10 6000 0.2
Hydrocal 106 40-42 7-10 6000 0.2
Hydrocal C-Base 36 20-35 7000 0.35
Hydrostone TB 32 17-20 10000 0.24 119.4 108.7
Drystone 18-20 5-10 10000 0.275 130.0 128.0
Gardencast 26 25-35 8000 0.1 131.0 110.0
Ultracal 30 38 25-35 6000 0.08 115.0 99.0
Ceramical 40 18-23 6000 0.13 115.1 96.5
Creative possibilitieswith Industrial Plasters& HYDROCAL® brandgypsum cements
• Art & Casting Plasters• Moulding Plasters• Industrial Grade Gypsum• Tooling Grade Gypsum• Gypsums for Press Clayware• Exterior Gypsums
USG PLASTER & GYPSUM CEMENTS
www.usg.comwww.gypsumsolutions.com
UNITED STATES GYPSUM
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390-S2™
• Light yellow / buff in colour• 32°C recommended water temperature mix • Approximately 3 minute set using 32°C
water (cooler water will retard set) • Very smooth mix produces high detail• Smooth model surface • Can be mixed very thin and will set firm
and strong, with good tear strength • Ideal for small lifecasting projects like
hands in a mould
LS-680™
• Green in colour• 26°C recommended water temperature
mix• Approximately 6 minute set using 26°C
water (cooler water will retard set)• Lumpy mix (anti-slump formula)• Smooth model surface• When mixed, LS-680 has very
little slump• Ideal for medium-sized projects,
especially faces and heads
880™
• Light Blue in Colour• 26°C recommended water temperature
mix • Approximately 8 minute set using 26°C
water (cooler water will retard set)• Smooth mix• Smooth model surface• Medium mix is best for most projects.
Will set firm and strong, with good tearstrength
• Ideal for very large lifecasting projectslike large props and body parts. Alsoideal for use in hot environments whereother alginates set too quickly.
IMPERIALBODYGEL™
• Orange in colour• 32°C recommended water
temperature mix • Approximately 5 minute set using 32°C
water (cooler water will retard set)• Ultra smooth mix• Very smooth, hard cast surface• Medium mix is best for most projects.
Will set firm and strong, with goodtear strength
• Ideal for medium-sized lifecastingprojects like faces, heads, and torsos
Pack Sizes:1lbs – 453gm2.5lbs – 1.13kg25lbs – 11.34kg
LifeCastingImpressionMaterials
Accu-Cast™
We are proud to be the Australian distributor for Accu-Cast Prosthetic Grade AlginateImpression Materials. With over 31 years of dental alginate and 16 years of prostheticalginate experience, Accu-Cast we really know their subject. Currently there are fourAccu-Cast impression materials available, each with distinct properties. One of these issure to be “just right” for your next project.
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Benefits of using Accu-Cast• Low Shrinkage Rate – Resists “pull
away” from plaster bandage for over 60minutes.
• High Tear Strength – Easier to removemould from subject without tearing.
• Fine Grain – Good surface detail andhard smooth surface on stone cast.
• Calibrated Set – Different setting timesallow you to match your impressionmaterial to the job.
• Thikcer Mix – When mixed thicker, Accu-Cast will not drip like typical materials.
Accu-Cast Setting Chart
100°F
95°F
90°F
85°F
80°F
75°F
70°F
65°F
60°F
2:00 2:30 3:00 3:30 4:00 4:30 5:00 5:30 6:00 6:30 7:00 7:30 8:00 8:30 9:00 9:30 10:00
ACCU-CAST 390-S2
ACCU-CAST IBG
ACCU-CAST LS-680
ACCU-CAST 880
40°C
35°C
30°C
25°C
20°C
15°C
setting time (mm:ss)
Accu-Cast™
Shrinkage –(when covered with wet towelling)10 minutes <0.10%20 minutes 0.16%30 minutes 0.33%40 minutes 0.46%50 minutes 0.62%60 minutes 0.75%
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DENTALALGINATEBudget priced dental alginate, 3min settime.
453g bags.
ALGINATEBONDERAlginate will not adhere to itself once ithas set up. Using alginate bonderbetween coats will allow alginate to sticktogether. Great for those small areaswhere there just wasn’t enough build-up.
8oz, pint
PLASTERBANDAGEIdeal for a rigid case over alginatelifecasts or as a fast case mould overflexible moulding materials.
SCRIMOpen weave, mould-making scrim clothused in reinforcing plaster and stonemoulds.
Siezle also available. Scrim available in 3"& 36" wide rolls or by the metre.
SILICONE KEYSIt’s important that moulds lock in place toachieve the thinnest possible seam. Thesepre-made silicone rubber keys areexcellent for mould making. Just put theminto place and start mixing your stone orplaster. Saves plenty of time. Sold in sets.
Small – 6, Large – 4
3", 6" and 8" widths by 3.5m long.Budget Bandage is also available
by the box (12 rolls) in 6" only.
BURLAP Sold per metre or full roll
Small, Medium, Large, X-Large &Bi-Lateral
4", 6" and 9" single or box
3" (yellow), 4" (green),6" (orange) and 7" (red)
Small 4" diameter, Medium 5"diameter, Large 6" diameter
X-Large 6" height x 6" diameter
FLEXIBLEMIXING BOWLSRecommended for use with alginate andplaster.
Small – Dia. 105 x 70 high
Medium – Dia. 120 x 80 high
Large – Dia. 140 x 110 high
IMPRESSIONTRAYSPlastic, perforated trays speciallydesigned for holding alginate during theprocess of dental impressions.
RUBBER MOULDBANDSThese bands offer an inexpensive yetdurable means of holding sections ofmould together. Made of high qualityrubber, they can withstand heat up to120°C.
MOULD STRAPSMade of 100% nylon strapping withlocked metal fasteners. Used to bandmost sizes and shapes of moulds for atighter fit.
PIGMENTS &ADHESIVES6
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SC-89 SERIESFLEXIBLE PAINTSYSTEMSC-89 Series is a non-yellowing,elastomeric urethane coating which driesby solvent evaporation. SC-89 seriesoffers the following characteristics:
• Non-yellowing, Aliphatic material• High Tensile Strength• High Elongation• Excellent impact resistance• 700% Elongation• Outstanding abrasion resistance• Solvent resistant• Exceptional gloss and colour retention• Low temperature flexibility
Available in Clear Gloss and Clear Flat.Can be used as a stretch coating forfabrics, latex, foam, rubber andpolyurethane elastomers such as Skin Flexand Fast Flex.
1ltr, 5ltr, 19ltr
SC-89 THINNERThis thinner is recommended for use withBJB’s SC-89 series paints. It may be alsoused as a part cleaner prior to painting.
1ltr, 5ltr, 20ltr
TC-89 PRIMERThis two part primer was developed toapply against cured urethane substratesfor achieving good adhesion whenapplying another urethane product forpainting or bonding applications.
1.1ltr, 5.5ltr, 22ltr
SC-80 WATERBASED PRIMERSC-80 primer is a water-based productdesigned to enhance adhesion ofpolyurethane paints, PAX paint and someother paint systems to urethane foams andfoam latex. Not for use on urethaneelastomers such as F60 or Fastflex. Alsoused in conjunction with SC115.
125ml, 250ml, 500ml, 5ltr, 19ltr
SC115 WATERBASED COATINGSC115 is a water based, aliphaticpolyurethane coating. This product whenbrushed or sprayed will air dry quickly toform a soft, stretch elastomeric coating. It isnon-yellowing, 600% elongation, exceptionalgloss and has good water resistance.
500ml, 1ltr, 5ltr, 19ltr
URETHANEPIGMENTSFor use with BJB Urethanes, Elastomers,SC-89 Paint Series and selected silicones.50ml, 100ml, Pints, Quarts, Gallons#6618 – White#6614 – Thalo Blue#6607 – Black#6141 – Cherry Red#6666 – Grey#6611 – Thalo Green#6606 – Burnt Sienna#6687 – Thalo Red
PSTF DYESTransparent dyes suitable for clearurethanes, epoxies, polyester resins andselected silicones. Fluorescent YellowFluorescent LimeLemon YellowEmerald GreenRedTurquoiseScarlet RedRoyal BlueFluorescent OrangePoly Supra Blue
50ml, 100ml, 200ml, 950ml.Dilutor Available – 100ml
GM FOAM LATEXPIGMENTSFoam latex pigments sold as a set of six1⁄2 oz colours or available as single bottlesin three different sizes. Highlyconcentrated.Black, Blue, Red, Yellow, Tan Tone, Ruddy (Flesh), Green(Flesh & White available in 4oz)
Palette – 6 x 1⁄2 oz, Bottles – 1oz, 2oz, 4oz
SILICONEPIGMENTSThese predispersed silicone pigments aresuitable for use with both Addition andCondensation Cure RTV Silicone MouldingRubbers. Can also be mixed with KE45Twhen diluted with D’Limonene.Orange, Light Blue, Yellow, Green, Black, Dark Blue, White,Grey, Red Iron Oxide, Red Brown, Red
50g, 1kg
Bright OrangeBrilliant BlueShocking PinkAztec GoldVioletSmoke GreyMagentaAutumn BrownBright PurpleJet Black
#6874 – Pink Paste#6697 – BHP Flesh#6645 – Red Oxide#6694 – Violet#6613 – Burnt Umber#6678 – Moly Orange#6610 – Yellow Oxide#6665 – Medium Chrome Yellow#6603 – Primrose Yellow
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PEARL-EX MICAPIGMENTSA range of 24 coloured pigments. The first16 are pearlescent colours producingdifferent looks from a fine, smooth pearlylustre to a highly metallic sheen. The next5 colours are interference colours and thelast 3 in the line are duo colours whichdisplay two tone qualities depending onthe light angle. Pearl-Ex Pigments are non-toxic, inert powdered pigments that exhibitextreme colour fastness and stability. Idealfor interior, exterior and archivalapplications, they can be incorporatedinto any viscous medium, eg oil, acrylic,varnish, clay or they may be spread dryon any porous surface. 650 – Micropearl651 – Pearl White652 – Macropearl653 – Red Russet654 – Super Russet655 – Super Copper656 – Brilliant Gold657 – Sparkle Gold658 – Aztec Gold659 – Antique Gold660 – Antique Bronze661 – Antique Copper662 – Antique Silver663 – Silver664 – Super Bronze665 – Sunset Gold
21g jars
CRES-LITEMETALLICPIGMENTSAdd these to urethanes or silicones tocreate all types of effects. Ideally justbrush onto a silicone mould and castmaterial behind. Silverblue, Red, Silvertone, Blue, Brush Brass, Green,Aluminium Superfine Leaf
1oz, 2oz
FLOCKINGThis is an ideal material to simulate veinson foam latex, on/in Skinflex and Fastflexor most other translucent material. Alsogood when making your own eyeballs.Red, Blue, Brown, Green, Yellow, Black, White
2oz
670 – Interference Red671 – Interference Blue672 – Interference Green673 – Interference Violet674 – Interference Gold680 – Duo Red-Blue681 – Duo Blue-Green682 – Duo Green-Yellow683 – Bright Yellow684 – Flamingo Pink685 – Spring Green686 – Turquoise687 – True Blue688 – Misty Lavender689 – Blue Russet690 – Sparkling Copper
WATER BASEDURETHANEPAINTSArtist quality pigments mixed with a water-based urethane and acrylic polymer toproduce a flexible yet strong urethanefinish. This paint sticks well topolyurethane, vinyl base mediums,concrete, plastic, ceramics, wood andautomotive finishes. This product can bereduced with water (up to 25%), IsopropylAlcohol (up to 50%) or with the UrethaneMedium. The Urethane medium is anAcrylic polymer / Urethane clear glossmedium. It can be used as a final clearcoat over most Urethanes and Acrylics orused to dilute and strengthen the WaterBased Urethane Paints.Lemon*Violet*Wild-rose*Frost Green*Scarlet*Sky Blue*Black*White*Silver**Copper**Bronze**Dark Gold**
* Opaque Colours, ** Metallic Colours
STARTER SET: consists of 10 x 36mlcolours, 1 x 110ml Urethane medium
Colours available in 36ml & 110ml bottles,Urethane medium available in: 110ml &500ml
NEW GOLDPOWDERS3 new powdered colours in Pale Gold,Rich Gold & Rich Pale Gold. Mix with theresin for paint, or brush on to the mouldsurface.
10g, 250g
SILVER DUSTA stamped aluminium flake that gives asparkling silver effect to most resins andclear paints.
50g, 1kg, 10kg
ILLUMINOUSPOWDERGlow in the dark powder pigment.
50g & 500g
Pearl GrapeDragon Fire PearlPearl RoseLemon PearlPearl WhiteSilver PearlGold PearlPaynes GreyBurnt UmberCool RedCool YellowCobalt BlueWarm YellowYellow OchreBurnt Sienna
Lilac PearlAmberPurpleOrangeGreenBlueWarm RedRaw UmberGreen OxideJade PearlPearl MossMidnight PearlCaribbean PearlPearl Gold
PEARL-EX MICA PIGMENTS
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ZAP-A-GAPGAP FILLING FORMULA
Allow 7 to 10 seconds for positioning, 20seconds cure time - to accelerate use ZipKicker. Bonds anything to anything. Workson oily surfaces too.
ZPT-02 1ozZPT-01 2ozZPT-05 4oz
ZAP/CASUPER THIN PENETRATING FORMULA
Works great on most materials, especiallybalsa wood. Strengthens fibreglass cloth.Bonds in 1 to 5 seconds.
ZPT-08 1ozZPT-07 2ozZPT-06 4oz
Z-7 DEBONDERDEBONDING AGENT FOR ALL SUPERGLUES
Softens cured glued so it can be easilyremoved from fingers and other surfaces.Always test first.
ZPT-16 1oz
ZIP KICKERSUPER GLUE ACCELERATOR
The best working accelerator for zap andall other super glues you’ll ever find. Setsinstantly.
ZPT-15 2oz pump sprayZPT-29 8oz refillZPT-50 5oz aerosol spray
Z-ENDSEXTENDER TIPS
Allow smaller drops of glue to be placedin hard to reach areas. Ten tips and 12"length of micro dropper tube.
ZPT-18
RX RANGEThe RX, Range Extended group of instantadhesives are virtually non surfacesensitive and will bond in situations whereconventional cyanoacrylates fail. The RXchemistry allows instant, high strengthbonds on most contaminated surfaces,thus reducing preparation costs.
RX100
Medium cure, 100cps viscosity, 0.005"gap fill
20g
RX50M
Slow cure gel, 0.020" gap fill
20g
Z-POXY – 5 MINFORMULAClear, equal mix that cures in less than 5minutes. Fuel-proof, vibration resistantformula. Flexible and durable yet remainssandable too. Excellent for furniture repair.
ZPT-37 4ozZPT-38 8oz
Z-POXY – 30 MINFORMULAOur 30 minute system allows 15 minutesworking time and then cures in 30minutes. Great for installing firewalls andbulkheads in fibreglass fuselages andboat hulls. Ideal for skinning small foamparts. Equal mix formula readily acceptsballoon rubber for forming fillets.
ZPT-39 8oz
Z-POXY –FINISHING RESINEqual mix, odourless formula. Cures in 6-8hours at temperatures above 18°C. Easysanding, excellent for use with fibreglasscloth. Great for sheeting foam wingpanels. The only long cure finishing epoxycompatible with many polyester resins.
ZPT-40 12oz
ZAP-A-GAP
MIXING FILLERSSAFETYMISCELLANEOUS7
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MIXINGSPATULASPlastic spatulas are preferred for mixingurethane as they do not contaminate yourproducts with moisture, easy to clean offafter use.
1.5", 2", 3"
JEWELLERYALLOYSJA7Excellent low cost alloy when a relativelyhigh weight is not a problem. Suitable forlarger objects over 50mm wide and over5mm thick.
Casting range: 310–360°C
JA8Offers more ductility and can be bentwithout breaking.
Casting range: 270–320°C
JA12Called casting pewter, although not a truepewter. Excellent casting alloy giving finedefinition and polishes easily.
Casting range: 270–304°C
DRY AIRBLANKETAerosol spray for covering and protectingunused portions of urethanes and resinconcentrates from the detrimental effectsof moisture and air. Aerosol can.
MIXING CUPS &TUBSPlastic and wax paper mixing cups foralmost any material. Plastic mixing tubsare also available.Plastic Cups – 30ml, 200ml, 455ml.Wax Cups – 375ml, 500ml, 800ml.Plastic Tubs – 1.5ltr, 2ltr, 4ltr, 11ltr, 20ltr
MEASURINGCUPS30ml & 60ml plastic measuring cups forsmall amounts of urethane & catalysts.
HANSON MIXERSAll purpose mixing blades that attach to apower drill to mix quantities of liquid. Thisbrand mixes with less air entrainment thanmost and ensures thorough mixing. Theysave plenty of time and hard work whenmixing large amounts of material. Ideal formixing cold cast urethane foam quickly.
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AF4 ANTI-FOAMA surface tension relieving agentrecommended as an additive for urethanesystems. Eliminates cloudiness and hazein most transparent urethane systems andworks exceptionally well in the water clearaliphatic urethanes.
500ml
DUST MASKDust filter masks. Good for use whenhandling quantities of dry plaster, alginateetc. Not for use as protection fromvapours and solvents.
Box of 50 (also sold separately)
GLOVESPerfect for keeping your hands cleanwhile still allowing maximum dexterity andskin sensitivity. Guards against mostchemicals (except for some solvents) andis a must use when handling urethanesand epoxies.
Small, medium, large or X-large.Box of 100. Also sold in pairs.
EYE DROPPERSUseful for small amounts of pigment andMEKP.
SYRINGESFor injecting urethane or measuring largeamounts of pigment.
5ml, 20ml, 50ml
PIPETTES3ml pipettes for measuring anddispensing small amount of pigment andcatalyst.
PAINT BRUSHESIdeal for brushing latex, plaster, stone,paint, release agents etc. Sold individually.These are uncoated paint brushes whichare also suitable for applying polyesterresin.
1", 2", 3", 4"
TONGUEDEPRESSORSAs a mixing utensil or a good aid forcleaning out moulds. Cheap enough tothrow away after use.
Box of 100
HANSON MIXERS
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WAX SHEETGRADE 266 THERMO STABLEPRESSURE SENSITIVE ADHESIVEBACKED
Sheet waxes are most generally used tosimulate metal or part thickness. Thisgrade of wax has been developed toprevent wax deformation underexothermic heat conditions. The physicalproperties that contribute to this wax’spopularity are:
• Uniform thickness accuracy of 0.025mmthroughout
• Temperature resistance up to 139°C• Firm surface for durability and
depression resistance• Maximum flexibility for forming quickly
and accurately to any contoured surface• Natural draping characteristics at room
temperature and absence of memory(spring-back) eliminates need to warmor temper wax
Sheet size:305mm x 610mm
Sheet thickness:0.20mm (10 shts/box) 0.25mm (10shts/box)0.50mm (10 shts/box) 1.00mm (8 shts/box)1.50mm (8 shts/box) 2.00mm (8 shts/box)2.50mm (6 shts/box) 3.00mm (4 shts/box)4.00mm (4 shts/box) 5.00mm (3 shts/box)6.00mm (2 shts/box) 7.00mm (2 shts/box)Sold per sheet
TRUE-LINESTEEL DOWELSThese dowels are flange-slotted whichmeans that they can be inserted easily,accurately and quickly. Because of theslotted flange, the bushing and pin can beremoved with a wrench. Tapered shaftdesign of pin and square shoulderscontribute to accurate alignment.
#1, #2, #3, #4
Note: #3 long, #4 long and a full range ofwrenches, drills, taps, reamers andcounterbores are available to order foreach dowel size.
WAX FILLETMade of a performance proven, highmelting point wax formulation for meetinga wide variety of applications. Easilyapplied to straight or irregularly shapedsurfaces because of their flexibility. Nocutting is necessary. Not affected bylacquer solvents, alcohol or any coatingused throughout the patternmakingindustry. Produce and maintain accurateradii regardless of application conditions.Can be applied to bare wood or coatedsurfaces without the use of adhesives.
Box Size: 2lbs (24"/60cm lengths)Size Radius Length/Box#2 1⁄ 8" 1152' / 351m#3 3⁄ 16" 460' / 140m#4 1⁄ 4" 292' / 89m#5 5⁄ 16" 240' / 73m#6 3⁄ 8" 190' / 58m#8 1⁄ 2" 106' / 32m
#10 5⁄ 8" 72' / 22m#12 3⁄ 4" 44' / 13m
ANTI-SHIFTINSERTSSimply, this is the most effective means ofalignment between cope and drag mouldhalves. Can be used in moulding boxes orflaskless automated moulding. Full rangeof tools and cutters are available.
1.5A, 1.5B, 1.75B, 2.0A, 2.5A, 2.5AA,2.5B, 3.5A
Sold per pair
ALUMINIUMLETTERSGothic style, uppercase letters andnumbers. Sharp faced with pins or flatfaced with flat backs. Uppercase only.Reversed letters are also available to order.
With pins and Flat backs:1⁄8", 3⁄16" 1⁄4", 5⁄16", 3⁄8", 1⁄2", 5⁄8"
With pins only:3⁄4", 1", 11⁄4", 11⁄2", 2", 21⁄2", 3", 4"PLEASE NOTE: Dimension is taken along the point of the apex(top). These letters taper out larger to the base.
SUPERFINEFILLERA quick cure filler/bonding putty for fillingand repairing FRP articles or where multicomponent parts have to be held inposition prior to laminating. Superfine filleris formulated with special lightweightmicorspheres for easier applicationand sanding as well as minimisingcomponent weight.
SUPERFINE FILLER
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ALUMINIUMPOWDERVery fine aluminium powder for use withmost casting resins. Commonly used inapplications requiring higher thermalproperties. Great for reducing exothermand shrinkage in large casts while addingstrength. Also used for Cold CastAluminium effects.
500g, 1kg, 5kg, 25kg
ALUMINIUMGRAINCommonly used as a filler in resin mouldsfor vacuum forming and low pressureinjection. Imparts high strength andminimal distortion.
1kg, 5kg, 20kg
BRONZEPOWDERBRASS POWDERCOPPERPOWDERThese fillers are more commonly used inresins for producing Cold Cast Metaleffects. Generally, higher amounts of metalpowder are used to give a true metalliceffect. Can be buffed, polished and apatina applied if required.
500g, 1kg, 5kg, 10kg, 20kg, 50kg, 100kg
CABOSILUsed as a universal thickener. It isextremely light in weight. Caution shouldbe taken when using this material as itcan be hazardous to breathe.
100ml, 100g, 1kg, 10kg
SLATE POWDERA general filler for ‘bulking out’ resins toreduce price. Fantastic in clear polyesterresin to create black bases and busts.
1kg, 5kg, 25kg
OMYACARB 40Medium-ground calcium carbonate filler /extender suitable for most applicationswhere a relatively coarse product isrequired.
25kg
POOL DUSTA sugar crystal sized grade of calciumcarbonate. Imparts a glistening effect ontoresin when mixed. Can also be used inWinterstone and Gardencast.
8kg, 25kg
INDUSTRIALTALCA budget priced filler for reducing costand exotherm in resins. Also used as asurface tension release agent on siliconemoulds and as a surface protectant whenusing high temp silicones.
800g, 3kg, 25kg
MARBLE CHIPA coarse marble chip for use in almostany resin or products like Winterstone andGardencast. Popular as a filler in standardwhite cement.
8kg, 25kg
WINTERSTONEThis sculpting medium is designed fordirect sculpture. It works as easily as clayand sets as hard as stone. When mixedwith water it gradually stiffens allowing theuser to employ a variety of sculpting andcarving techniques. The product can bepigment and mixed with a variety of fillersincluding metal powders.
5kg, 15kg.
SHELLACA simple and convenient shellac ready touse in an aerosol can. Just point and spray.
400g
STEEL WOOLA variety of steel wool grades for polishingCold Cast Statues.Coarse Grade 1 500gFine Grade 000 100gX-Fine Grade 0000 100g
VACUUM UNITHigh quality vacuum unit comprising of:
• 21m3/hour vacuum pump• 55ltr vacuum degassing vessel• 63mm 0-100kPa vacuum gauge• 25mm clear acrylic lid• Necessary hoses & fittings
BOOKSVIDEOS8
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THE BEGINNERSGUIDE TOSPECIAL MAKE-UPEFFECTSVolume 1, No.1The first in a series of tapes by make-upeffects artist Rob Burman. This video isdesigned to show detailed step by stepinstructions for 3 basic make-upapplications:1. Wax build up2. Bald cap application3. Gelefects zombie / corpse make-up120 minutes
SCULPTING &MOULDING APROSTHETICVolume 1, No. 3
This tape contains the VIDEFX series withthe creation of an ultracal positive andthen follows Rob Burman through hissculpting techniques to a finishedsculpture of a prosthetic appliance andconcludes with moulding the finalprototype.
75 minutes
MULTI-PIECEMOULDSVolume 1, No. 5
In this video, Rob takes us through theworld of multi piece stone moulds. Everyphase of this complex procedure iscovered in minute detail, from making theouter four piece mould to its inner core.This basic method of mould making is onethat is regularly used in creating puppetand mechanical head skins.
90 minutes
FOAM LATEX &PROSTHETICAPPLICATIONVolume 1, No. 4
Rob Burman showing all the variousstages in running and casting foam latex.From these, the tape continues with theapplication and painting of the foamappliance with each step shown inminute detail.
67 minutes
SILICONE ANDCASE MOULDSVolume 1, No. 6
This tape shows us the intricacies ofworking with and making a silicone rubbermould. The subject in this case is a corefor making a puppet or mechanical head.Every step is shown in extreme detail frommaking your dividing walls to figuring outexactly how much silicone will be requiredto fill the cavity.
90 minutes
STAGE MAKE-UPRichard Corson
This 400 page hard bound book isdesigned as a practical reference guide.Shows all the basic techniques and newmaterials for all types of stage make-up.
Book-03 (available to order only)
TECHNIQUESOF THEPROFESSIONALMAKE-UP ARTISTVincent J R Kehoe
Hard bound with 285 pages. Anencyclopaedia resource textbook coveringthe methods used by leading make-upartists for the stage, television and film.
Book-02 (available to order only)
FOAM LATEXOVENSGary Boham
Soft bound with 80 pages. Everything youneed to know about building acustomised, temporary or permanent shopoven. Clear, easy to follow directions makeit possible for you to build exactly theoven you want. Industry experts DickSmith, Gil Mosko, Donna Drexler andothers describe how they bake foam andwhat they expect in an oven.
Book-05 (available to order only)
SPECIAL MAKE-UP EFFECTSVincent J R Kehoe
Soft bound with 134 pages. Centering onSFX make-up, Vincent Kehoe has takenthe best of “The Techniques of theProfessional Make-up Artist” and added itwith later make-up marvels such as VeNeil and Steve La Portes’ “Beetlejuice”.Rick Baker, Carl Fullerton, Dick Smith,Christopher Tucker and Stan Winston.
Book-06
THREEDIMENSIONALMAKEUPLee Baygan
Soft bound with 183 pages. The Directorof Make-up for NBC demonstrates thetechniques of prosthetic make-up for film,television and the theatre. Topics coveredinclude: making a mask, moulds, tools,foam latex and full head casts.
Book-01
FOAM LATEXSURVIVALMANUALDonna Drexler
If you're having trouble with foam latex orwould just like some help getting started,then this is the booklet for you. Foam canbe tricky, even to the seasoned pros, thispublication is packed full of helpful hintsto get you through those rough moments.Fully illustrated, soft bound.
Book-07
GRANDEILLUSIONSTom Savini Soft bound with 136 pages.The Art and Technique of Special Make-up Effects. This how-to-book covers manyareas of make-up effects with introductionnotes by Stephen King and GeorgeRomero. Loaded with pictures andillustrations from Tom’s films.
Book-14
MAKEUPMAGAZINEReleased in bi-monthly instalments, thismag has in depth coverage of all the latestevents, methods and materials world-wide.A must for anyone in the industry.
Book-Mag
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BEHIND THEMASKMark Salisbury and Alan Hedgcock
Soft bound with 127 pages. A celebrationof the monster make-up and specialeffects seen through the work ofHollywood artists: Dick Smith, Rick Baker,Stan Winston, Rob Bottin, Steve Johnsonand more.
Book-15
MONSTERMAKERS, MASKMAKERSHANDBOOKArnold Goldman
A how-to booklet shows you step by stepthe making of a latex monster mask,design, sculpting, moulding, casting andpainting. 42 pages, soft bound.
Book-16
SPECIAL FX INTELEVISIONBernard Wilke
Want to know how to get a cork to pop outperfectly every time? This book is chock-full of effects like cobwebs, movementcontrol, wind, rain, glass for bullet effects,knives, and a whole lot more. 262 pages,soft bound.
Book-17 (available to order only)
USING GM FOAMIn this video, you will gain a basicunderstanding of the chemistry of foamlatex, and how to use foam successfully tocreate your very own special make-upeffects. GM foam video features GilMosko, award winning make-up artist andcreator of the GM Foam Latex system.
FOAM LATEX 911Donna Drexler
Soft bound with 61 pages. Trouble-shooting for foam latex, this is Donna’ssecond book for beginners andexperienced foam latex users.
Book-21
MONSTER MAKE-UP H/BOOKDick Smith
Soft bound with 107 pages. A gettingstarted handbook, a must for beginner’sand quick reference still used byprofessionals. Fully illustrated and greatdescriptions of make-up and specialeffects techniques.
Book-20
GRANDEILLUSIONS IITom Savini
Soft bound with 100 pages. Back again,by popular demand. Grande Illusions IIoffers more pictures and techniques.
Book-19
WIGS &MAKE-UPPatsy Baker
A 238 page, soft bound book detailingevery detail of hair. Also covers someother aspects of make-up.
Book-18 (available to order only)
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SILICONE ARTTom McLaughlin
This new book covers the materials,methods and techniques for colouring,painting and finishing silicone rubber. Fullof information on rapid catalysts, thedifferent types of silicones (tin andplatinum), intrinsic and extrinsic colouring,seaming, bonding and plenty more.Soft bound with 81 pages.
Book-24
MEN, MAKEUP &MONSTERSAnthony Timpone
Soft bound with 220 pages, Profiles oftwelve masters of screen magic, the bestyou can find in Hollywood, including DickSmith, Stan Winston, Tom Savini and RickBaker. From foam latex to complicatedpuppetry, it’s all here in this essentialhandbook. Learn the craft of moviemakeup.
Book-22 (available to order only)
MOULDING &CASTINGHANDBOOKThurston James
A comprehensive guide to the use of morethan 30 moulding and casting materials inthe design and construction of theatreproperties and scenic elements. Includesa section on designing and building avacuum form machine. Soft bound with235 pages.
Book-23
THE FIGURE INMOTIONT. Easly
A visual reference for the artist, withphotographs by Mark Smith of the nudemale, female figures and groups. 176pages, 200 black and white photographs.Soft bound.
Book-27
MODELLING THEHEAD IN CLAYLucchesi & Malstrom
Master sculptor Lucchesi invites you on aguided tour of the human form. Follow himas he creates a figure in clay literally fromthe inside out starting with the skeleton,laying on the muscles, and finishing withevery detail down to the face and hair,carefully modelled to make a completefigure sculpture. 144 pages, soft bound.
Book-26
MODELLING THEFIGURE IN CLAYBruno Lucchesi
Lucchesi demonstrates in step-by-stepprocedures, how to work with terracotta onbust, torsos and small figures. The use ofLucchesi’s prong armature, which isremovable before firing, is illustrated.155 pages, soft bound.
Book-25
SCULPTURE:PRINCIPLES &PRACTICESLouis Slobodkin
This book shows step-by-step the processused for sculpting of most materialsincluding diagrams and instructions on theuse of tools and advice on the best typesof materials. Simple mould making andcasting explained and illustrated.255 pages.
Book-28
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MOLD MAKING,CASTING &PATINABruner Felton Barrie
This is an excellent beginners book forthose who wish to accomplish basicmoulds, casts in plaster and rubber, withno prior experience. It has 116 pages withover 200 photos and line drawings ofspecific methods and procedures.
Book-29
MODELLING INCLAYDorothy Arnold
A step by step guide to modelling heads,torsos and other figures. Discussesarmatures, moulding, casting, mountingand mock bronzing. A complete how-to-do-it book on modelling for the beginner.128 pages, soft bound.
Book-30
MODELLING &SCULPTINGANIMALSEdward Lanteri
Reprint of one of the three volume workoriginally published in 1911. Lanteri wasprofessor of sculpture at the RoyalCollege. The other two volumes areavailable as a single volume reprint underthe title Modelling & Sculpting the HumanFigure- Book 33. 233 pages, 203illustrations, soft bound.
Book-31
MATERIALS &METHODS OFSCULPTUREJ C Rich
A complete reference of materials andmethods that has become a standardreference book. 380 page, soft bound.
Book-32
CLAYMODELLING –AUTOMOTIVEYamadaBook-36
MODELLING &SCULPTING THEHUMAN FIGUREEdward Lanteri
This classic book by Rodin’s teachercovers modelling the human head andfigure. 159 pages, 309 illustrations,soft bound.
Book-33
GLASSFIBREHANDBOOKR H Warring
Soft bound with 160 pages, this bookshows practical descriptions on how-to-dohand lay-up methods producing glassfibrelaminates and mouldings and use incasting methods. The book is a practicalguide with each chapter providingcomplete detail on the subject in question.
Book-34
RTV2MOULDMAKINGGUIDERHODIA SILICONES
A practical guide detailing how siliconesare used in moulding applications. Itscontents are addressed both to thosealready moulding with other materials andthose wanting to learn these techniques.With this goal in mind, the documentprovides full, unabridged details of certainmoulding techniques.
Book-Rhodia
AUTOMOBILEDESIGNTECHNIQUESFrederick E Hoadley
This book present a comprehensive studyof design modelling techniques;beginning with the early years, advancingto the procedures of today, andforecasting the expectations of tomorrow.Hoadley is eminently qualified to presenthis views regarding the design process.
Book-35
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BARNES PRODUCTS PTY. LTD.6 Homedale Road, Bankstown NSW 2200
P.O. Box 393, Padstow NSW 2211Telephone (612) 9793 7555 Facsimile (612) 9793 7091
ORDER FORM
QTY PACK SIZE PRODUCT DESCRIPTION PAGE No.
IF OUT OF STOCK: Substitute Cancel Backorder
Please note that there will be adelivery charge on all orders.
Tick this box if you would likeus to contact you with thetotal value of this order.
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CONDITIONS OF SALE
Goods are sold only subject to theseconditions and upon the basis that theyare at the customer’s sole risk, and so faras they may lawfully do so themanufacturer, distributor and retailer (theirservants and agents) hereby excludethemselves from all liability in respect of allloss and damage and be bound by, orresponsible for, any other conditions ofsale, or any representations,specifications, promises, warranties orconditions of any kind or descriptionexpressed or implied statutory orotherwise.
Products may cause damage or loss ifused otherwise than strictly in accordancewith the directions for its use. Each usershould conduct his own tests to determinethe suitability of this material for hisparticular purpose.
Goods remain the property of the supplieruntil paid in full.
Prices are subject to change withoutfurther notice.
DISCLAIMER
We have attempted to provide suitableprecautionary statements on all hazardousor suspected hazardous chemicals. Inmany instances chemicals have not beenstudied for hazard or toxicological effect.The burden for safe use of all ourchemicals is the sole responsibility of thebuyer or user. Our products are intendedto be used by qualified individuals whoare familiar with there potential hazards.Individuals using these materials shouldrefer to the Material Safety Data Sheet(MSDS) and product labels for applicablewarnings and safe use. One shouldalways work in a well ventilated area whenhandling all chemicals.
RETURNS
Any item deemed defective by BarnesProducts will be replaced or anadjustment made. Notification of defectiveproducts must be made to BarnesProducts within 7 days of receipt. Anyproduct selections suggested by BarnesProducts employees are given to the bestof their knowledge. Returns will not beaccepted as a result of these selections.
GST
All prices quoted are ex our Sydney Worksand include GST. Goods and Services Taxis charged on all products.
Contents of this catalogue are offered as aguidance for selecting the correct productfor your application. Please notespecifications on most materials aredetermined at room temperature (25°C).
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DUROMETERA durometer is the device used formeasuring the hardness of plastics,synthetics and natural rubber materials.
The Shore A scale is most commonlyused as a measurement for the more“rubber-like” materials, including mostsilicone RTV materials. (Silicone rubbersgenerally run between 20 and 60 on theShore A scale.)
The Shore D scale will measure harderelastomeric products. Both scalesmeasure hardness on a table from0 to 100.
The higher the measured value, theharder the material. Ratings are alwaysqualified to plus or minus 5 points due tovariations of test results from operator tooperator.
VISCOSITYViscosity is the measurement of a fluid’sinternal resistance to flow. This is normallydesignated in units of centipoise or poise.
Approximate Viscosities ofCommon Materials at room temperature
Water 1cpsMachine Oil 100cps#30 Motor Oil 250cpsOlive Oil 500cpsCastor Oil 1,000cpsKaro Syrup 5,000cpsHoney 10,000cpsMolasses 100,000cpsPeanut Butter paste
THIXOTROPICMaterials reduce their viscosity asagitation or pressure is increased at aconstant rate. Ketchup and mayonnaiseare considered thixotropic materials. Theyappear thick or viscous but actually pumpquite easily.
SHORE A SCALE(soft rubber like materials effectivelymeasure from 10-90)
SHORE D SCALE(hard rubber like materials effectivelymeasure from 45-95)
Very soft rubber orskin-like materials
Art gum eraser
Vinyl toys
Auto radiator hose
Auto tyre tread
Vinyl feet for chairsand garden hose
0
10
20
30
40
50
60
70
80
90
100
45
55
65
75
85
95
Moulded plasticcable ends & plugs
Foundry patternsurfaces
Skate wheels
Computer casings
Formica table top
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INDEX
ACETONE 35
ACRYL 60 44
ALGINATES 46–48
ALGINATE BONDER 48
ALUMINIUM LETTERS 55
ANTI-FOAM 54
ANTI-SHIFT INSERTS 55
AQUA CREAM 38
ARMATURE WIRE 9
BALD CAP 40
BLOOD 40
BODY ART INKS 42
BODY FILLER 55
BOOKS 58–62
BRISK 41
BRUSHES 54
CATALYST DISPENSER 35
CLAY 6–9
CONSOLIDATION ROLLERS 35
CPE DISPENSING 31
DENTAL IMPRESSION TRAYS 48
DENTAL SEPARATOR 44
D’LIMONENE 22
DRY AIR BLANKET 54
E41 & E43 22
ELASTOMERIC GEL 32
EPOXY RESINS 36
EYE DROPPER 54
FASTFLEX 32
FIBREGLASS
CHOPPED STRAND MAT 35
SURFACE TISSUE 35
WOVEN CLOTH 35
FLEXIBLE MIXING BOWLS 48
FOAM LATEX 39
G790 22
GELEFFECTS 40
GYPSUM 44–45
ISO ALCOHOL 40
ISO MYRISTATE 40
JEWELLERY ALLOYS 54
KE45T 22
LATEX 38–39
LOADS O'LURES 32
MEKP 35
MIXING ITEMS 54
MOULD BANDS 48
MOULD STRAPS 48
NATURO PLASTO 38
PAX REMOVER 38
PC12 THIXO 22
PIGMENTS 50–51
PIPPETTES 35
PLASTER 44–45
PLASTER BANDAGE 48
PLASTICENE 6–9
POLYESTER RESINS 34–35
POLYURETHANE 24–32
POWDERS
ALUMINIUM 56
BRASS 56
BRONZE 56
COPPER 56
CABOSIL 56
SLATE 56
OMYACARB 56
POOL DUST 56
TALC 56
MARBLE CHIP 56
PROSAIDE 38
RELEASE AGENTS 33
SAFETY EQUIP. 54
SCRIM 48
SCULPTING TOOLS 11–15
SF18 22
SHELLAC 56
SILICONE 18–22
SILICONE DILUENT 22
SILICONE KEYS 48
STABILIZER 43 22
STEEL WOOL 56
STO 22
SUPER GLUES 52
SUPER SOLV 41
SYRINGES 54
TELESIS 41
TEXTURE STAMPS 9
THIXO M 22
TINSLEY TRANSFERS 40
TOP GUARD 41
TRANS POWDER 38
TRUELINE DOWELS 55
VACUUM UNIT 56
VIDEOS 58–62
WAX FILLET 55
WAX SHEET 55
WINTERSTONE 56
Barnes Products would liketo thank the followingcompanies for theircontributions to thiscatalogue.
Plowright Fine Arts Ctc: Terrance Plowright Telephone (612) 4757 4777Facsimile (612) 4757 4717
Seamless WorxCtc: Adam JohansenTelephone 0412 778 836 [email protected]
Brett BeachamTelephone 0416 062 [email protected]
MorphogenisisCtc: Martin RezzardTelephone 0404 844 097 [email protected]
TDL & STom LampropoulosTelephone 0416 188 352
www.barnesproducts.com.au
polyurethane
rtv silicone rubber
rubber
fiberglass supplies
resins
latex
plasters and gypsums
alginate
clays
sculpting tools
foam latex
pigments
release agents
super glues
paints
books and videos
prosthetic makeup
medical adhesive
low melt alloys
epoxy resin
wax sheet & fillet
safety gear
polyester
silicone grease
Head Office6 Homedale Road, BankstownNSW 2200, Australia
Telephone (612) 9793 7555Facsimile (612) 9793 7091email: [email protected]
Retail Showroom53 King Street, NewtownNSW 2042
Telephone (612) 9557 9056Facsimile (612) 9557 9246
Victorian Office &ShowroomUnit 1, 6 Elma Road, CheltenhamVIC 3189
Telephone (613) 9553 7040Facsimile (613) 9553 2407Email: [email protected]
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