centrifugal casting - ortadoğu mineral · advantages out of two casting processes can be combined....
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CENTRIFUGAL CASTING
Machines and Process Technology
High Material Efficiency
Superior Metallurgy
Excellent Mold Filling
High Output
GOOD REASONS FORCENTRIFUGAL CASTING
Free Shaping
Centrifugal castings are not limited tocylindrical parts. Centrifugal Sand Casting usessand packages inside a centrifugal castingmachine.
Advantages out of two casting processes canbe combined. The good molding properties ofsand combined with the high G-force moldfilling and feeding of the centrifugal castingprocess.
Suitable Process to many alloysSteel, Iron & Non-Ferrous
less porosity
Very good mold filling
Close to net shape parts
No risers and feeders
Metallurgical improvements
higher yield
lower machine allowancesless and faster machining
less cleaning timelower return rateslower melting costs
fine, dense structures (g-force)increased strengthbi-metallic castings possible
Spiny Lock /
Rough Surface
Cylinder liners readyto cast in aluminumblocks
SPUNCAST,
USA
Highlyautomatedsingle stationmachine for theproduction ofsteel pipes
Automatic
transport ladle
pouring
system/module
SAMSUN,TR
HorizontalSingle StationMachine,manualpouring andcastingextraction
Hot Mold Process
Suitable process for most centrifugal castings. Metalis poured into a preheated, spinning mold.Basic machine provides a reliable spinning stationand a semi-automated coating/spraying equipment.Pouring and extracting is conducted manually.The machines are available in light and heavy dutyversions, for numerous dimensions.
Outer diameter: from 80 mm to 800 mm
Casting length: from 500 mm to 6,000 mmInner diameter: from 50 mm to 750 mm
Modular Machine Design
The modular machine design allows you to addautomated modules like extracting or pouring.A wide choice of options and accessories converta basic machine to a highly automated machine,which ensures a reliable casting process.Regardless the use of standardized modules,KÜTTNER also designs tailor-made solutions foryour application.
Horizontal Single Station Machine
The horizontal single station machine ischaracterized by its high flexibility and variability.In the high end version, the machine is capable ofcasting up to 25 castings per hour of consistentquality, due to automated process steps like:
automatic mold brushing�
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automatic end plate handling and treatment
automatic mold coating / sprayingautomatic pouringautomatic cooling control and adjustmentautomatic extraction
Horizontal Single Station Machines- from Simple to Complex
Ductile Iron Pipe Productionin DeLavaud process
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DN80 - DN1200 / 3" - 47" pipe diametersLiquid iron treatment & logisticsIn-line integrationProcess control and monitoring ofthe latest generation.Turnkey plant engineering andproject management
Large Volume Production
Fully automated hot mold centrifugal casting machine.All process steps are conducted simultaneously.The molds are revolved clockwiseinside the machine to eachprocess step.
Examples:
cylinder liners up to90 pipes/h, comes up toappr. 1,000 liners
soil / drain pipes up to280 pcs/hof DN100/3.000,acc. to DIN EN 877
TAILOR-MADE Solutionsfor Serial Production
FEDERAL
MOGUL, TR
B50-200050 pipes perhour capacity
Production ofcylinder liners
Tiroler
Röhrenwerke,
AT
DeLavaudcasting machineDN80 - 200
Production ofductile ironpressure pipes
Flange Drives- Short in Length, High in Output
Vertical Flange Drive Machine
Ideal solution for heavy parts with a largediameter / length ratio.Diameters up to 3,000 mm and casting weightsup to 16 t are possible.Parabolic inside shape is obtainable for specific castings.Parts like rolling mills, gear rims, or bushings are cast withdifferent alloys, from aluminum, copper-alloys,iron, and steel.
Turn Table Casting Machine
Continuous large scale production.Metal is poured via a dosing furnacein the exact quantity into the mold.Up to the casting extraction, eachprocess step runs automatically.Industrial robot solutions for sandpackage setting into the mold orcasting handling, could be alsoimplemented. Twin-Turn-Tablemachines with shared dosingfurnaces are also available todouble the productivity.
MINSK
MOTOR
PLANT, BY
10 HeadTurn TableMachine
Production ofheavy dutycylinder linerswith flange
Hundt&Weber
GER
VerticalCentrifugalCastingMachine
Mold diameter3,000 mm
Production ofgear rims forwind powerplants
KÜTTNER GMBH & CO. KG
Originally an engineering company,founded in 1949 by Dr. Carl Küttner,KÜTTNER has evolved into a worldwidegroup of companies working in plantengineering and construction.
The company supplies and erectsturnkey installations for a wide range ofprocess technologies; including meltingand material handling in the iron, steel,and foundry industries.
In 2014 KÜTTNER incorporated KüttnerCentrifugal Casting GmbH & Co. KG,which was a joint venture with DÜKER.
Centrifugal casting machines withDÜKER Technology have been inoperation all over the world for morethan 60 years.
The services provided include develop-ment of new technologies, engineeringand design, supply, installation, andstart-up of plants complete with controlsand data processing systems.
The KÜTTNER-Group works worldwideand is represented in the internationalmarkets through a network of agentsand affiliated companies.
Küttner GmbH & Co. [email protected]
Würzburger Str. 16, 97753 Karlstadt Phone +49 (0)9353 94823 0 [email protected]
www.kuettner.comAlfredstr. 28, 45130 Essen Phone +49 (0)201 7293 0
6334 e
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