attachment no. c · with cadbury management. the determination of the significance of an...
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1
. Attachment No. C.1
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EHS Policy
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Q
SECTION No. ENVIRONMENTAL MANAGEMENT
4 SYSTEM REQUIREMENTS
Cadbury Ireland Ltd. 1 ENVIRONMENTAL MANUAL
REVISION No. DATE PAGE 1.2
19-Apr-2006 3 of25
Environmental Policy
Cadburv Ireland Ltd (Coolick) is fullv committed to reducing the environmental impact of its
Operations and its activities. Cadbury Ireland Ltd (Coolock) will take steps to actively reduce any
threat to the environment through the operation of the EMS. Cadbury Ireland will incorporate the
Cadbury Schweppes GEM guidelines and the CS Environmental Health and Safety Policy.
Cadbury Ireland Ltd will implement and ensure the effective operation of the IS014001 system.
1.
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I!,
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Ten Key Commitments.
Conduct our business in compliance with environmental health and safety laws and with our Global Standards, and regularly assess the compliance of our operations against these requirements. Maintain and continually improve systems to manage our EHS responsibilities, establishing and ensuring employee.
Set clear targets for continuous improvement in our EHS performance and monitor these targets to ensure that they are met.
Strive to prevent pollution and to minimize the environmental costs and impacts of our global operations.
Provide a safe and healthy environment for our employees, contractors and other visitors to our site.
Assess and eliminate or control the EHS risks of new and existing operations, and continually assess the environmental performance of our products, seeking ways to contribute positively to their performance.
Train and motivate our employees to understand their EHS responsibilities and to participate actively in our EHS programme.
Work with our supply chain and business partners to improve our collective EHS performance, to protect the ecosystems that provide our raw materials and to minimise the impacts of transportation. Communicate openly with our shareoweners, employees, customers and other interested parties by regularly reporting on our commitments and our EHS performance and maintaining an open dialogue.
Review and update this policy regularly. Originated By: Thomas Byrne.
Signature:
Approved By:
Signature:
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Register of Environmental Aspects
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Cadbury Ireland Ltd. Significant Aspects Register 2006
Revision Number .5
Title
Register of Significant Environmental Aspects.
Dublin Factory
Cadbury Ireland Ltd.
2006.
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Register of Significant Aspects in Order of Ranking.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 1 lb. 12. 13. 14. 15.
Factory Energy Usage. Aqueous Discharges. Total Packaging / Solid Waste. Hazardous Materials. Occupational Exposure to Noise & Chemicals. Site Water Usage. No-Mould Water Usage. Use of Contractors. Cooling Towers & Legionella. Domestic Water Systems & Legionella. Emissions to Atmosphere. Supply Chain Activities Product / Packaging Design. Visual Impact of Site Hazardous Waste Environmental Noise.
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Cadbury Ireland Ltd. Significant Aspects Register 2006
Tom Byrne Signed by Environmental Manager ._______________________________ Revision Number 5
Identification of Aspects and Ranking system.
The decision as to whether an aspect is significant or not lies solely with the Environmental Manager in consultation
with Cadbury management. The determination of the significance of an environmental aspect is based on simple risk
assessment methodology or failure mode and effect analysis
The Frequency of Occurrence of the aspect is denoted by the letter F and a numerical value between one (i.e. rare)
and ten (i.e. regularlconsistent, e.g. discharges) is assigned.
The Likelihood of Loss of Control is denoted by the letter L. A numerical value between one and ten is assigned, where a value of one indicates control loss is highly unlikely and a value of ten indicates control loss is highly likely.
The Severity of Consequences of each environmental aspect is denoted by the letter C and is assessed using the following decision making criteria: (1 .) to (vl): Legislative and Regulatory compliance Community/Employee sensitivity Impact on air, land or water Cost benefit reasons, e.g. insurance liability, strategic concern Potential for resource depletion Potential for an Accident to occur.
A score for Severity of Consequences (C) is calculated for each Aspect by assigning a score under each criterion in the following manner:
Legislative and Regulatory compliance: Not regulated I no legislative requirement Moderately regulated and compliant Strictly regulated / legislated and compliant Strictly regulated I legislated and occasionally non-compliant Strictly regulated I legislated and consistently non-compliant
Community I Employee Sensitivity: No observed reaction Sporadic complaints Widespread complaints Vigorous community I employee action Permanent injury or death caused
Impact on Air, Land and Water: No measurable impact on environmental media Local nuisance, e.g. odour, dust Short term adverse impact on environmental media e.g. fish kill Long term adverse impact on environmental media, Permanent damage to environmental media or ecosystem, e.g. irrevocable damage to potable groundwater sources.
Cost Benefit Reasons: Major financial saving to the company Minor financial saving to the company No financial cost to the company Minor financial cost to the company Major financial cost to the company
= 1 point = 2 points = 3 points = 4 points = 5 points
= 1 point = 2 points
= 4 points = 5 points
= 3 points
= 1 point
= 3 points = 4 points = 5 points
= 2 points
= 1 point = 2 points = 3 points = 4 points = 5 points
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. . Cadbury Ireland Ltd. Significant Aspects Register 2006
Revision Number 5
I I
Potential for Resource Depletion: No depletion of natural resources Some depletion of renewable natural resources, e.g. papedwater usage Some depletion of non-renewable natural resources e.g. gas, oil usage Large scale depletion of renewable natural resources Large scale depletion of non-renewable natural resources,
Potential for Accidents to take place: Very slight risk of having an accident. There is a chance of having a minor accident as a result of activity Risk of having an accident is real but will not result in a major incident The potential for having an accident which will require a full investigation and possibly lead to a claim or prosecution being made. Will result in emergency response with strong implications for the firm.
= 1 point = 2 points = 3 points = 4 points = 5 points
= 1 point = 2 points
= 4 points
= 5 points
= 3 points
The sum of the decision making criteria scores for each environmental aspect is deemed to be the numerical value for the C factor which represents the potential Severity of Consequences.
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Impact Number And Rank.
Cadbury Ireland Ltd. Significant Aspects Register 2006
Environmental Impact Frequency Liklihood 1 Severity of I Of I Of Consequences
Revision Number 5
6
7
8
9
10
11
1 lb
12
13 14
15
Calculation of Significant Rating.
to noise and chemicals
Site Water Usage 10 9 4 3 4 4 4 1
No - Mould Water 10 7 4 5 4 5 4 1 Usage Use of Contractors 10 7 4 2 4 5 4 3
Cooling Towers & 10 5 2 5 4 5 3 5 Legionella Domestic Water Systems 10 5 4 2 3 5 4 4 and Legionella
Emissions to 10 6 5 1 1 5 5 1 Atmosphere
Supply Chain Activities 10 6 4 4 4 3 2 1
Product - packaging 7 5 3 3 3 5 5 1
Visual Impact of Site 10 3 2 3 4 4 3 2 Hazardous Waste 7 3 3 2 4 5 3 3
Environmental Noise 4 3 2 2 1 2 1 1
Design
Occurance Control Loss. C = Sum of Criteria.
Significance
2070
1960
1800
1610
1260
1200
1100
1080
1080
--1
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Cadbury Ireland Ltd. Significant Aspects Register 2006 I
1 Revision Number 5
I I
Environmental Aspect No. 1 Activity:
Energy 1 .O The main energy sources used by Cadbury Ireland are Electricity, Gas, Oil and
water. The total energy consumed by Cadbury Ireland Ltd in 2005 was 57.8 Gwh based on the total consumption of Gas and Electricity. Energy and water is measured weekly and reported by the environmental manager in the environmental files records every four weeks. There is now an automatic update file for electricity and gas, the records are kept on a computer database for each area such as “A”,”B”, “C” and K Block and site services. The figures are compared to the previous years in terms of total Kwh per ton output and charts are updated accordingly. These charts and data are made available to the appropriate stakeholders as deemed necessary by the environmental manager. All of these records are kept on lotus123 and Excel files. Actions to reduce power wastage and water conservation are identified in the management objectives manual, which is based on the aspects as identified in this register. There was an energy audit carried out in 2002 the first since the Niffes report of 1997 and the breakdown of energy consumption as identified in that report has been completed. However the new energy audit conducted in 2002 has outlined a new strategy to save 1 % per annum. A new Carbon Tax was introduced in Ireland at the end of 2004 which will add extra cost to our energy bill. We will continue to engage with S.E.I. through in 2006 to find ways to reduce the impact of this tax.
1.1 Oil Supply. Oil is supplied to site as required and it is delivered directly to the main storage tank located beside the boiler house. Both boilers are now running on Natural Gas and there is still a facility to run the boilers on oil if the need arises. The boilers will be fired on oil every month to ensure their availability when the need arises and a record will be kept in the boiler-house log. Little oil was used or consumed in 2003 and this will be repeated in 2005.
1.2 Water Supply. Mains water is supplied to Cadbury Ireland by Dublin City Council and it is charged at € 0.789 per M3. Water is used in some of our processes such as
Caramel Making, Crkme making and washings of moulds and floors etc. It is also used for heating systems and for cooling towers make-up. DCC carried out a mass balance use of water on the Cadbury site during 2002 and the results show areas where savings can be made. The report is kept by the environmental manager and its findings will be included in the management programme for 2003 to 2006.
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-. .
Cadbury Ireland Ltd. Significant Aspects Register 2006
Revision Number 5
IEvaluation Of Impacts. Energy and water is considered the first most significant impact under the following headings.
Aspect :
Energy usage relates directly to the burning of fossil fuels and the depletion of natural resources
Associated Impacts
Air pollution, land and water pollution as a result of spent fossil fuels and leaking condensate lines.
Frequency, F
Energy is used daily, 365 days of the year in the factory.
Likelihood of Loss of Control, L
There is the possibility of loss of control of energy usage especially at weekends when plant and machinery is left running when there is no production. This is evident from the amount of energy consumed in the plant, there are often two or more air compressors running to keep up with leakage demand.
Severity of Consequences, C ~
Legislative and Regulatory Control
There is currently no legislation governing the us of energy within the European Union. Save 11, is the most recent EU non technical program aimed at promoting the rational use of :nergy within the community. Implications for Cadbury Ireland is that it is a voluntary program !n which companies may participate in if they wish. A summary of the SAVE program is included n the Legal register, section 7 pages 2 to 4. A C02 tax will be introduced in 2004.
Community/Employee Sensitivity
411 of the energy sources being used by Cadbury Ireland Ltd are being used throughout the :ommunity and would not generate any great concern amongst employees or the local community. lowever under commitment 3 in the Cadburv Schwemes GEM we are to “adapt programs to :nsure efficient use of raw materials and natural resources across all segments of our business and o minimize the quantify of waste pollutants associated with our activities. In 2001 John Brock issued in instruction to all CS business units to save 1% energy per annum over a 10 year period.
F = 10
L = 10
5
3
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Cadbury Ireland Ltd. Significant Aspects Register 2006
Tom Byrne
The use of electricity, oil and gas results in the generation of smoke, C02, CO, Nox, and S02. which cause the following negative impacts on air. 0 Smoke Visibility Impairment.
CO Air Quality. Nox & SO2 - Acid Rain
0 CO2 -Greenhouse Gas. For steam generation Cadbury Ireland Ltd is using natural gas which is a clean and convenient fuel. Both Boilers are now hlly automated and are controlled by Hamworthy controls for better efficiency.
Cost Benefits
Excessive usage and waste of these resources will result in increased costs to Cadbury Ireland Ltd. Electricity usage in 2002 cost the company €16 102 18, and gas usage cost €8053 18- A one percent saving in each of these fuels would save the company E24 155- per annum based on current costs.
Potential for Resource Depletion
.There is a substantial usage of oil, natural gas and other natural resources used in the generation of power and heat. Therefore it is important that these be used efficiently and only as required.
Accidents and Emergency.
Not a major issue with this aspect.
Sum (i) + (ii) + (iii) + (iv) + (v) + (vi) = Severity of Consequences Score, C
Significance Ratings S = F x L x C
5
5
5
3
C = 26
S = 2600
Management of this activity by:
Objective
Procedure(s):
Monitoring &
Measurement:
To reduce energy usage by 1% in 2003
EP 17.01 & EP 09.01, EP.07.01
In accordance with procedure EP09.01
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.~ ..... ... .
'1 . ,.,
Cadbury Ireland Ltd. Significant Aspects Register 2006 I Revision Number 5
I
Environmental Aspect No. 2 Aqueous Discharges Activity
The factory uses a lot of water for washing & cleaning plant on an ongoing basis, we have been issued with a
licence from Dublin City Council and we must remain within the set parameters.
Aspect
Process and washdown water from various parts of the factory enters the foul waste drains and is routed through the
monitoring stations located at the Cocoa Blocks. The only treatment carried out on the effluent is within the various
grease traps. Bacteria is fed into the traps on a daily basis and air is pumped to help the bugs to live and to operate at
optimal efficiency. This treatment helps with Ph correction and the reduction of the loads within the traps. Two of the
plants which place most of the load on the traps are Eclairs and Boost which cook caramel.
Associated Impacts
DCC are particularly sensitive with regards to Ph being below 6 and above 10 our licence limits and have instructed us
to correct the levels. Large amounts of water lead to higher effluent treatment charges and wastage associated with it.
Frequency, F
Water is used on an ongoing basis and the frequency is awarded a factor of ten.
Likelihood of Loss of Control, L
Untreated effluent leaves the plants especially when there are wash-downs and during CIPs. The effluent
will pass through a grease trap on the line of discharge and then through one of the two monitors. The
ikely-hood of loss of control; can be quite high as there is a high dependence upon the operators not to
lump product in tanks etc. Since operators have not had any training yet there is a hgher likelihood of
kgitive emissions.
Severity of Consequences, C
Legislative and Regulatory Control
Discharges must comply with the parameters as laid down ing the eMuent discharge licence.
Dublin City Council (Water Pollution) Acts 1997 and 1990.
L = 9
5
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Cadbury Ireland Ltd. Significant Aspects Register 2006
Procedure(s):
Community/Employee Sensitivity
Records are kept by the Environmental Manager and are returned to the DCC offices where they are kept
on file. The public office files are open to the public and can be viewed on request, adverse publicity
could result if we exceed our licence levels.
EP.27.01
Impact on Air, Land and Water
Excessive levels of effluent will result in fines or prosecution.
Cost Benefits
Prevention of loss to the drains will save significant levels of money.
Potential for Resource Depletion
There is the potential for losses of water, ingredients, energy and detergents during wash-downs.
Accidents and Emergency
No significant danger of accidents.
Sum (i) + (ii) + (iii) + (iv) + (v) + (vi) = Severity of Consequences Score, C
Significance Ratings S = F x L x C
Management of this activity by:
4
5
5
5
2
C =26
3= 2340
I
Monitoring &
Measurement: I
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I 1 Cadbury Ireland Ltd. Significant Aspects Register 2006
Revision Number 5
Environmental Aspect No. 3 Total Packaging Waste / Solid Waste. Activity
Total Packaging Waste.
Description : Packaging and Solid waste arises as a result of the activities in the Coolock Factory.
Seven hundred and eighty tons are generated which have to be handled and dealt with.
Aspect Packaging waste is a particularly sensitive issue in Ireland at present and landfill sites are being
reduced in number which is resulting in increased costs. The Waste management act 1996 is rigorously
implemented and pursued by the authorities. The main packaging generated on site are, Cardboard, Plastic,
Timber, Metal, Glass etc.
Associated Impacts
Litter nuisance has a high visual impact on the public and can result in complaints from the local authorities etc.
~~ ~ ~
Frequency, F
Waste is generated at about 55 tons per week including packaging waste, canteen waste, shell waste
md animal feed. Packaging waste is segregated in the new recycle centre etc.
Likelihood of Loss of Control, L
Solid waste is collected by a number of licensed contractors and transported to the various waste
outlets. There is always the possibility of spillage which could result in a non compliance complain1
etc.
Severity of Consequences, C
Legislative and Regulatory Control
The waste management act 1996, the litter act 1997 and all of the instruments place the onus on the
producer to comply fully with laws. To reduce the likelihood of a prosecution in this regard,
Cadbury Ireland carry out an audit of the various contractors annually
Community/Employee Sensitivity
b y litter spills associated with the handling, removal and transport of packaging waste from site
md during all of the process stages, segregation etc could generate a nuisance for all of our
;takeholders.
Impact on Air, Land and Water
,caking landfills could lead to leaching of toxins and other pollutants etc. Most of the
Jadbury waste being sent to landfill consists of Oven Dross, and canteen waste, everything
L = 9
4
4
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I .
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Revision Number 5 I -
elselis being recycled.
Cost Benefits
The handling, segregation and processing of waste is expensive business but landfilling is no longer
an option as costs are increasing at an alarming rate.
By segregating at source there are large savings to be made in hture against these rising costs.
Potential for Resource Depletion
With packaging waste there is a high likelihood of depleting resources due to the composition of the
materials and the use of special inks.
Accidents and Emergency
There is little chance of accidents in the use of packaging materials.
Sum (i) + (ii) + (iii) + (iv) + (v) + (vi) = Severity of Consequences Score, C
Management of this activity by:
5
5
2
C = 24
S = 2160
Objective No.: 1 2 I
Procedure(s): I EP.28.01
Monitoring &
Measurement:
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Cadbury Ireland Ltd. Significant Aspects Register 2006
Revision Number 5
I I
Environmental Aspect No. 4 Hazardous Materials. Activity
Hazardous materials are stored on site some of which are used during the production process, a full list of materials are kept by the laboratory manager and an MSDS register is also kept. A variety of laboratory chemicals are stored on site in small quantities, pesticides by the gardeners and some refrigeration gases are kept and used for product cooling purposes etc. .
Many of the chemicals used in the plant are classified as hazardous materials, and due care is required in handling these materials. Adequate facilities for the storage of these materials is in place and all hazardous materials are kept within the compound. Chem-store units were specifically purchased for the storage of hazardous materials and the keys for the units are located in the engineering stores, with security and the site services manager.
Associated Impacts
The proper storage of these materials is essential to ensure against accidents and fugitive emissions of these materials
which could pollute the river.
Hazardous materials are handled on a daily basis by stores staff and other operators across the factory. On this basis a score of nine has been awarded to this aspect
Likelihood of Loss of Control, L
Without the proper bunded storage facility there is a strong likelihood that an accidental spillage can happen either by something being knocked over, or during emptying or filling containers Etc.
L = 9
Severity of Consequences, C Sub-Totals
Legislative and Regulatory 5
The dangerous substances act which relates to the storage on site and use by activities of dangerous
substances. Cadbury Ireland must take all practical steps to prevent risk of injury to persons or
property from such substances being stored, handled or transported on site. A comprehensive
summary of the relevant act and amendments is contained in the legal register.
Community/Employee Sensitivity 5
The incorrect handling, storage or treatment of hazardous materials could constitute an occupational Iealth and safety risk to employees. This could be manifested in inhalation, skin irritation, eye :ontact or as a carcinogen etc.
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Cadbury Ireland Ltd. Significant Aspects Register 2006
Cost Benefits
An accident on site could result in an insurance liability and or prosecution by the Local Authority.
Impact on Air, Land and Water
5
Any spillage of such materials would mainly arise under emergency conditions. Better storage and tighter control procedures are required to ensure against pollution to land, air & water.
Potential for Resource Depletion
4
3
Accidents and Emergency 3
Management of this activity by:
Wective No.: 4 To ensure that all hazardous materials are stored safely in the Hazmat -
Procedure(s):
flonitoring &L
VIeasuremen t:
compound.
EP 15.01 & EP 16.01, EP.26.01
Weekly inspections.
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Environmental Aspect No. 5 Occupational Exposure to Noise and Chemicals. Activity
The main occupational exposure issues identified by the company in the safety statement as follows,
(1) Occupational Exposure to noise.
(1 1) Occupational Exposure to chemicals.
Aspect
Noise.
Areas within the factory have been identified with noise levels above 9OdE3, notices for the compulsory wearing of ear
protection have been posted.
Chemicals.
There are a number of areas within the factory where chemicals being used have an associated risk for example in the
Hazardous materials store.
Associated Impacts
Noise levels within the factory are being reduced systematically and on an ongoing basis, the introduction of head sets
with built in radios is one such example. Where chemicals are being used personal protective clothing is provided,
however training in the handling of these chemicals could be improved.
Score ~
Frequency, F I F = l O I Some staff are either exposed to constant noise or the handling of chemicals or detergents on a regular
basis.
Likelihood of Loss of Control, L
Noise exposure is a greater risk than exposure to chemicals as chemicals are used in-frequently but the
background noise effect is continuous. Likelihood of loss of control is not a major concern due to the
procedures which are in place. Hearing tests are being carried out on all staff in 2006.
L = 7
Severity of Consequences, C Sub-Totals
Legislative and Regulatory Control 5
There is lots of legislation in place to cover the occupational hazard of being exposed to both noise and
chemicals.
CornrnunityEmployee Sensitivity
High noise levels are irritating to staff having to work in such areas and require regular monitoring to 5
ensure compliance with regulations. Any accidents concerning chemicals would also attract a wide
audience especially if there was a serious accident.
Impact on Air, Land and Water
4ny chemical spills would give cause for concern, but chemicals are covered by procedures. 3
[nternal noise pollution does not attract any notice from the community at present.
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a i
Cost Benefits
Good applied procedures could help offset costly litigation from persons affected in hearing or chemical
burns.
.~ Cadbury Ireland Ltd. Significant Aspects Register 2006
5
Revision Number 5
Accidents and Emergency
Any accidents arising out of chemical handling will result in at least an internal inquiry or if serious
enough from an external body such as the HSA.
Sum (i) + (ii) + (iii) + (iv) + (v) + (vi) = Severity of Consequences Score, C
5
C = 26
I
Potential for Resource Depletion
Significance Ratings S = F x L x C
Chemical usage necessitates the use of valuable resources.
S = 690
1 3
Objective No.:
Procedure(s):
Monitoring &
Measurement:
EP.07.01, EP.lO.O1, EP.14.01, EP.15.01, EP.18.01, EP.19.01 EP.22.01 EP.26.01
Noise monitoring on an annual basis.
Q !
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~ ......... - -
i if '
Environmental Aspect No. 6 Site Water Usage. Activity : Water is used across the factory for domestic use cleaning in place, toilets, washing, Cooling towers make-up
and for the hot-well make up at the boiler house.
Aspect : The use of water whether hot or cold adds to the loading on the effluent discharges as well as adding cost to the
Utilities site-wide.
Associated Impacts
Hot water usage contributes to C02 emissions and will in fkture represent higher costs etc.
Frequency, F
Water is used every day on plants across the factory
Likelihood of loss of control, L
Water hoses are left knning frequently and sometimes there are fkgitive emissions from the plants.
Severity of Consequences, C Score I to 5 Legislative and Regulatory Control.
EMuent discharges are subject to the conditions attached to our effluent trade licence.
Community/Ernployee Sensitivity
All of our effluent results are sent to the offices of the Dublin City Council and can be inspected bj
members of the public if requested.
Impact on Air, Land and Water
Polluted water has to be treated at the new facility at Ringsend Dublin by DCC at a cost to us, hot watei
uses energy and contributes to C02 pollution.
Cost Benefits :
All energy sources are expensive and this adds cost to the supply chain for the business.
Potential for Resource Depletion
Clean water is a precious resource and the effluent leads to waste of resources in the treatment chemicals
etc.
Accidents and Emergency
Hot water can bum peopfk or unlagged pipe associated with hot water can lead to an accident.
Sum (i) + (ii) + (iii) + (iv) + (v) + (vi) = Severity of Consequences Score, C
Significance Ratings S = F x L x C
Score
1 to 10
F = 10
L = 9
Sub-Totals
4
3
4
4
4
1
c = 2 0 -
s = 1800
Management of this activity by:
Objective No.: 1 5
Procedure(s): EP 17.0 1 Monitoring &
Measurement: As stated in procedure EP 17.01
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Cadbury Ireland Ltd. Significant Aspects Register 2006
-
fironmental Aspect No. 7. No - Mould Water Usage rity
Water consumption within the No - Mould Plant is excessive and most of it goes to waste whilst it used to
maintain vacuum on the cooker.
Aspect
Water wastage on the scale of the eighty cubic meters per day is costly to the tune of €20000 per annum to buy
and another € 11200 per annum for treatment costs. The loading of this on the drains puts strain on the
interceptor to which we add bacteria for the correction of Ph.
Associated Impacts
Precious resource depletion and added cost to the facility.
Score
Frequency, F F = 10
Water is used each day the plant is run
Likelihood of Loss of Control, L
If water being left running when the plant is stopped then this plant suffers from loss of control.
L = 7
I
(1) Severity of Consequences, C Sub-Totals
Legislative and Regulatory Control
Little legislative control over this water as it runs to drain clear. 1 4 1 Community/Employee Sensitivity
Community is becoming more sensitive to waste water as it is expensive to prepare by the 5
authorities.
Impact on Air, Land and Water
When the water is contaminated by the process then it can add to water pollution and treatment.
Waste water is expensive we pay for the water and we pay DCC for treating the waste water.
4
Cost Benefits
5
Potential for Resource Depletion
The potential for resource depletion is high even though it is a renewable resource. 4
Accidents and Emergency
There is little opportunity for accidents with the water as it is at supply temperature.
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! <
Significance Ratings S = F x L x C
Cadbury Ireland Ltd. Significant Aspects Register 2006 1
S = 1610
I I I 1
Sum (i) + (ii) + (iii) + (iv) + (v) + (vi) = Severity of Consequences Score, C I C = 2 3
Objective No.:
Procedure(s):
7
EP.27.01
Monitoring &
Measurement: Indications via the monitors on site.
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Cadbury Ireland Ltd. Significant Aspects Register 2006
Tom Byrne
Activity
Use of Contractors.
Cadbury Ireland uses contractors on some of the new large projects and for general installations.
Aspect
There is a likelihood that any contractor can through accident or otherwise cause an environmental incident. There is
also the possibility that a contractor could introduce a prohibited material that could cause a pollution incident through
fugitive emissions etc.
Associated Impacts
Any fugitive emission could lead to an incident which could draw the company into a pollution incident etc.
Contractors attend the factory on a daily basis, they are frequently used in different functions.
Likelihood of Loss of Control, L L = 7
There is an average chance of the likelihood of the loss of control while using contractors.
Severity of Consequences, C Sub-Totals
Legislative and Regulatory Control 4
Little chance of regulatory control as all contractors are briefed and indoctrinated on site conditions. I
Community/Employee Sensitivity 2
Impact on Air, Land and Water
Little or no impact here.
4
Any dumping of materials down drains could lead to water pollution.
Cost Benefits 5
Pollution could prove very costly.
Potential for Resource Depletion 4
Materials are frequently being used by contractors which does lead to the depletion of resources.
Accidents and Emergency 3
There is seldom accidents with contractors but there is always the possibility of one
Sum (i) + (ii) + (iii) + (iv) + (v) + (vi) = Severity of Consequences Score, C I c = 2 2 I
Significance Ratings S = F x L x C s = 1200
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Cadbury Ireland Ltd. Significant Aspects Register 2006
Tom Byrne Signed by Environmental Manager .___-___________________________ Revision Number 5
Management of this activity by:
Objective No.: 1 9
Procedure(s):
Monitoring &
Measurement:
EP. 13.01
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Cadbury Ireland Ltd. Significant Aspects Register 2006
I
Environmental Aspect No. 9 Cooling Towers & Legionella. Activity
There are nine Cooling towers installed in the factory for supplying cooled water to refrigerant plants which
cool the product. Within each tower there is the potential for the growth of bacteria and other water based
bugs etc, these can grow out of control if they are not effectively maintained and treated.
Aspect : The possibility of Legionella outbreaks from the towers exist which could prove detrimental to stafi
and public health. This could result in the closure of the factory and lead to a major investigation by the
health authority in conjunction with the National Disease Surveillance Centre.
Associated Impacts
Bad publicity and possible close - down of the business could result from a outbreak of legionnaires disease.
Frequency, F
Cooling Towers are used all of the time processes are running, so the potential for problems exist at all
times.
Likelihood of Loss of Control, L
There is a rigorous treatment and maintenance regime in place which reduces the chance of any
Legionella within the towers.
Severity of Consequences, C
Legislative and Regulatory Control
There is a new guide line which has only been put in place by the N.D. S.I. this guideline places the onus
on the operators and owners of such equipment to protect it against Legionaires Disease.
Community/Employee Sensitivity Community awareness of Legionella is low at present, but this will increase in time with the increased
reporting of such outbreaks.
Impact on Air, Land and Water
Chemical dosing can cause pollution through spillage etc.
Cost Benefits
Treatment and maintenance of towers is expensive, but an outbreak would be disastrous and extremely
:ostly.
Potential for Resource Depletion
Both chemicals and water are used in cooling towers which are natural resources.
L = 5
2
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I
A
” -* Cadbury Ireland Ltd. Significant Aspects Register 2006
Tom Byrne Signed by Environmental Manager ._____-------------------------- Revision Number 5
xidents and Emergency
At present there is little potential for accidents from the towers or the chemicals being used.
Sum (i) + (ii) + (iii) + (iv) + (v) + (vi) = Severity of Consequences Score, C
5
C = 2 4
Significance Ratings S = F x L x C s =1200
Objective No.:
Procedure(s):
Monitoring &
Measurement:
6
EP 29.01, EP.26.01
Monthly testing for Bug count & four times per annum for Legionella.
Weekly testing by Lab for TVCs.
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Q I
The N.D.S.1 guide lines place the obligation on Cadbury to ensure that all risks are minimised or
eliminated.
Community/Employee Sensitivity
Community awareness of Legionella in Ireland is low at present, but with the recent case in Waterford
resulting in a death it is likely to change.
Impact on Air, Land and Water
He treatment of water to eliminate the risk of Legionella must be carried out under control;
t
Cadbury Ireland Ltd. Significant Aspects Register 2006
4
2
3
Revision Number 5
rironmental Aspect No. 10 Domestic Water systems & Legionella Activity
Water systems are installed in almost every building and pre-fabs, systems which are fed by storage tanks
are particularly a t risk of harbouring Legionella in any of its forms. The systems feed shower heads are of
particular concern as it is these systems which contribute to a large proportion of outbreaks of Legionella
among the public.
Aspect.
Stagnant water covers a number of risk factors such as the build up of solids in the water as sludge. Legionella can
grow in sludge and can be harboured against disaffection unless it is conducted correctly. At risk are shower heads
which aerate the water into aerosol sprays etc. In this form unsuspecting persons especially the weak, very young or
old persons can catch Legionella. Almost 50% of all cases of Legionella are related to persons catching it whilst on
holidays, it is therefore essential to have a proper documented system in place to prove you have taken every
precaution to protect your staff and the public at large.
Associated Impacts
With the establishment of the National Disease Surveillance Centre in Ireland any outbreak within a 2 Mile radius of
the factory would tend to focus the attention of the national response team. It is a distinct possibility that they would
focus on factories firs and put the onus on the site to prove that they are not responsible for the outbreak.
Hot and cold water systems are used on a continuous basis, there is the potential for a problem at any time.
Likelihood of Loss of Control, L
A contract exists between GE Betz and Cadbury for the sterilization and monitoring of these systems.
In-house maintenance of shower heads and showers is also being set up on a formal basis to help reduce
L = 5
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I Cost Benefits 5
A single death resulting from a Legionella outbreak would extinguish any treatment cost concerns.
Potential for Resource Depletion
Chemicals used for treatment and water usage are both valuable resources. 4
Accidents and Emergency I While good control and treatment of the towers is in progress there is little risk fir accidents. l 4 Sum (i) + (ii) + (iii) + (iv) + (v) + (vi) = Severity of Consequences Score, C c = 22
Significance Ratings S = F x L x C s= 1100
Management of this activity by:
Objective No.:
Procedure(s): EP.29.01 Monitoring &
Measurement: Annual checks in place and annual sterilization.
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U
The boilers are used most of the year and burn fuel for malung steam, hot water or for keeping
jacketed lines warm. The main steam boilers run at 82% efficiency which is excellent based on their
age and size.
I
Environmental Aspect No. 1 1 Emissions to Athmosphere
F = 10
Activity
The principle emissions to atmosphere are combustion gases from boilers. These consist of:
@ I
1. The main boiler plant which houses two gas fired steam boilers which can be converted to run on oil,
should the need arise. Space Heaters for the factory, office block HWS boilers and a range of gas boilers
used to heat the various processes and jacketed pipe-work.
Likelihood of Loss of Control, L
A close eye is kept on the energy usage at the Dublin Site. L = 6
Aspect
Both main boilers used for steam generation are within emission limit values as set out in T.A. Luft, the German Air
Quality Standard based on the last test carried out sa part of the Niffe audit.Both of our Steam Boilers are
fully automatic and are run on natural gas. Both of the steam generating boilers are within the TA Luft
standard and are running automatically. All of the gas boilers are run continuously and use natural gas.
Severity of Consequences, C
Legislative and Regulatory Control
Associated Impacts
The boilers emit flue gases such as Sox, Nox, CO2 etc. from the first of Jan 2005 Carbon tax will be applied to the
running of the Cadbury sites in Europe. Cadbury Ireland has obtained a permit but not the final emission level of CO2
This will not be finalised until mid Summer 2004.
~
Sub-Totals
5
Score
Frequency, F
The T.A. Luft quality air standard remains the standard for air monitoring from flue stacks.
New permits pursuant to the Directive 2003/87/EC applies in the pilot phase from Jan 2005.
Community/Employee Sensitivity 1
Impact on Air, Land and Water
To comply with the Kyoto agreement Cadbury Ireland will continue to reduce energy consumption .
" I I I
1
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Cosb Benefits I I ~~
Energy is continually rising in cost whether in Natural gas supply or electricity costs, any savings will
help our competitiveness. Once the new permit system is put in place any exceedences will result in
the purchase of Carbon Credits at the market price.
5
Potential for Resource Depletion
The use of natural gas and fossil fuels for the generation of energy results in the depletion of natural
resources. Energy conservation is essential to help in the reduction of this loss.
Accidents and Emergency
There is little risk associated with this aspect provided all safety procedures are adhered to at all times.
Sum (i) + (ii) + (iii) + (iv) + (v) + (vi) = Severity of Consequences Score, C
5
1
C = 18
Significance Ratings S = F x L x C . S = 1080
Objective No.:
Procedure(s):
Uonitoring &
Measurement:
1.
EP 17.01, EP.26.01
As per the procedure above.
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Cadbury Ireland Ltd. Significant Aspects Register 2006
Revision Number 5
Suppliers are those companies, which supply goods or services to the company. The goods supplied include
processed foods, chemicals, fuels, packaging, lubricants etc.
Aspect : Services rendered include the means by which these companies execute their responsibilities including the
disposal of waste, transportation of goods and other aspects of the business.
Associated Impacts
The environmental impacts of companies engaged in the manufacture of raw materials which they supply to us are indirect impacts for Cadbury Ireland. Ongoing impacts can only _ _ _ be partially asskssed through regular (every 3 years) environmental questionnaires being sent to suppliers for completion.
The supply of materials to Cadbury Ireland is a daily event.
~ ~
Likelihood of Loss of Control, L
Most of our suppliers have had initial approaches made regarding their environmental policies. On at
least two occasions we have been approached by local authorities concerning illegal dumping by these
suppliers.
L = 6
Severity of Consequences, C . Sub-Total:
Legislative and Regulatory Control
This is now at a level of high priority with enforcement agencies and local authorities.
4
Community/Empioyee Sensitivity ' 4
At an all time high where litter pollution is concerned, heightened sensitivity due to fines and waste I charges being implemented. I
Impact on Air, Land and Water 4
Badly maintained transport, illegal dumping on land or in water could have a detrimental effect on
land air or water or a combination of these.
Cost Benefits 3
The cost of a pollution incident could be high, the associated adverse publicity could be higher.
I
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Q
Potential for Resource Depletion
All materials used have an effect on resource depletion.
2
Accidents and Emergency
Slight risk associated with the delivery and transport streams
Significance Ratings S = F x L x C
1
s = 1080
I Sum (i) + (ii) + (iii) + (iv) + (v) + (vi) = Severity of Consequences Score, C I C = l 8
Objective No.:
Procedure(s):
Monitoring &
Measurement:
8
EP 15.01, EP 16.01
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Cadbury Ireland Ltd. Significant Aspects Register 2006
Community/Employee Sensitivity
Impact on Air, Land and Water
Zommunity and employee sensitivities are high where waste is concerned and the transport of waste.
Waste has a big impact on the environment as mentioned in aspet 2 earlier in this manual.
I I
3
3
Environmental Aspect No. 12. Product Design. Activity: Product/ Packaging Design & Disposal.
New products and especially packaging are designed to enhance the sale of product from the factory. Th
selection of materials for these products can have an impact on the environment especially when it comes t
disposing of them.
Aspect
Food produce is normally manufactured for consumption and any waste is disposed through the animal feed chain.
Packaging and canteen waste is different and must be segregated for recycling or for land-filling.
Metal and machinery waste must be dealt with in a different way and must be channelled through the right stream fo
disposal. All new projects are reviewed under the GEM RAM review method for environmental impacts. (Guidelin
16, RAM Signoff)
Associated Impacts
Air, Water, Noise and Land pollution are all possible consequences of irresponsible handling of waste and indeed thi
running of new processes. Vigilance is required when designing a new product, process or packaging material, and th~
end of life of the materials must be taken into account at the design stages.
Score
Frequency, F I F = 7
New designs are reasonably frequent in Ireland and very frequent in Ireland.
Likelihood of Loss of Control, L L = 5
Loss of control is less likely than instances in the past due to the checks which are in place under the
guidelines of the GEM Manual.
I Severity of Consequences, C Sub-Totals
Legislative and Regulatory Control 3
All aspects of new process design, waste materials, hazardous materials and their disposal are
legislated for and the controls are rigorous.
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Cadbury Ireland Ltd. Significant Aspects Register 2006
Tom Byrne Signed by Environmental Manager ._______________________________ Revision Number 5
I
Cost Benefits
The better thought out the design the more cost effective the finished product, haste makes waste and
there is no waste only raw materials misplaced.
Potential for Resource Depletion
There is always a great potential for resource waste if the design of a process, product or packaging is
done in haste, or if it is not thought through fully.
Accidents and Emergency
There is no excuse these days for a hazardous process, or plant without all of the safety implications
being taken into account.
Sum (i) + (ii) + (iii) + (iv) + (v) + (vi) = Severity of Consequences Score, C
Management of this activity by:
5
5
1
c = 20
Objective No.: 10
Procedure(s): EP 11.01
Monitoring &
Measurement:
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Cadbury Ireland Ltd. Significant Aspects Register 2006
Revision Number 5
ironmental Aspect No. 13 Visual Impact.
The Cadburys plant at Coolock is maintained to a very high standard and blends into the surrounding area. It i!
company policy to incorporate all Cadbury plants in a garden type environment and the importance of this i:
imparted to new employees on induction. During construction extreme care was taken in both the selection of the
site and the colour schemes for the buildings so that facilities would fit as naturally as possible into its
environment. Extensive landscaping has been completed and the buildings and grounds are maintained to the
highest standards. Extensive planting on the perimeter of the site has helped to screen the developments. Muck
effort has been made to provide stable habitats for a variety of flora and fauna. The visual impact of the plan
enhances the environmental performance of Cadburys. Cadburys Dublin have received many awards ir
recognition of the excellent visual impact of the plant. The land surrounding the plant is zoned for industriai
development and is occupied by other industries.
Any spillages, paper litter or untidiness would draw the attention of the Dublin City Council which would result in an
inspection being carried out.
Associated Impacts
We could be prosecuted for litter nuisance or pollution to the Santry River either events could result from the site
being untidy and from spillages.
Score
Frequency, F
Materials are handled across the yard hourly and on a daily basis, there are opportunities for spillage F = 10
3r for accidents to happen.
Likelihood of Loss of Control, L
Toss of control could happen if operators were not trained in environmental matters, 65% of all
3perators are still not trained.
L = 3
I
severity of Consequences, C Sub-Totals
Legislative and Regulatory Control
Spillages, pollution to Rivers and litter nuisances are all comprehensively covered by legislation.
-c
2
Community/Employee Sensitivity
Ater and river pollution draw the attention from both the employees and the public at large. 3
Impact on Air, Land and Water 4
rhere is a high impact associated with pollution, water pollution is prosecutable in the courts, litter
bollution is also high on the regulators agenda.
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Q
Cadbury Ireland Ltd. Significant Aspects Register 2006
Tom Byrne Signed by Environmental Managef.2 .............................. Revision Number 5
C 1st Benefits
Clean ups and fines can run very expensive 4
Potential for Resource Depletion
Resource depletion from this aspect is generally low, unless you have a major disaster on your hands. 3
I I Accidents and Emergency
Low risk generally. I 2 l Sum (i) + (ii) + (iii) + (iv) + (v) + (vi) = Severity of Consequences Score, C c = 18
Management of this activity by:
Objective No.:
Procedure(s): EP. 26.0 1
Monitoring & Weekly inspections. Measurement:
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1
Cadbury Ireland Ltd. Significant Aspects Register 2006
Tom Byrne Revision Number 5
Activity
Sources
The main sources of hazardous waste are spent laboratory chemicals, fluorescent light
tubes and waste oil and deodoriser fats from the Cocoa Block.
Register of Impacts
Wastes are generally stored in controlled areas prior to movement off-site. Only licensed and approved
hazardous waste contractors are used to remove hazardous waste off site for recovery, reuse, recycling or
disposal. Waste chemicals from the laboratory mainly arise from the chemical oxygen demand test materials
which contains chromic, mercuric, chloride, silver, sulphate. A consignment note or C1 form for the
consignment of toxic and dangerous waste must be used when disposing of the material off site. Deodoriser
fats are collected in UN approved containers and stored safely prior to disposal. Shannon Environmental
Services or another licensed contractor takes this material once sufficient quantities have built up. Waste oil
from plant machinery, etc. is taken off-site by licensed waste disposal contractors for recycling Copies of
permits for the contractor are retained on file. Atlas Oil is the waste oil contractor used by Cadbury Ireland Ltd.
Detailed examination of all waste streams generated on site is necessary to confirm correct disposal methods
are being used in all cases.
Aspect
Hazardous Waste is a direct environmental impact of Cadburys and the environmental impact of waste is considered
under the following headings:
Waste Oils.
Deodoriser fats I contain impurities.
0 Chemical I toxic waste.
Spent containers.
f any of these were to be disposed of incorrectly there could be major implications, political as well as financial. There
ould also be adverse publicity as a result of improper disposal.
Lssociated Impacts
'ublic awareness of illegal dumping by waste contractors have added to the whole paradigm surrounding hazardous
vaste.
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Cadbury Ireland Ltd. Significant Aspects Register 2006
Revision Number 5
Frequency, F
Hazardous waste materials are handled on a regular basis by trained operatives engineering stores staff such as waste oil, waste oil cloths, flourescent tubes, chemicals and waste detergents etc.
Likelihood of Loss of Control, L
There is always the odd chance of a mishap when handling waste materials, especially oil based products.
Severity of Consequences, C
Legislative and Regulatory Control
Hazardous waste is generated from wastes due to the production activities in the factory and must be disposed of in accordance with the waste management act of 1996 translated into law in 1998. A summary of the relevant acts and instruments is shown on page 7 section 3, in the register of environmental legislation and a full outline of the various acts in pages 1 to 62 of the register. The register is in agreement with the Cadbury Gem Manual section, 1 1.1-5 to 1.1-9. Both of these registers are located with the environmental manager.
Community/Employee Sensitivity
[ncorrect handling, treatment or storage of hazardous waste could lead to an occupational health md safety risk to employees such as inhalation of fumes or skin contact. This could lead to an zccident which could involve the H S A and possible litigation.
Impact on Air, Land and Water
9n accidental discharge of hazardous waste at the site could have consequences for the quality of surface water discharged from site. This would be considered a pollution incident and would then :ome under the Water Pollution Act 1977. The implications for Cadbury Ireland Ltd is to ensure hat all pollutant matter is contained on site, including that arising from emergency situations, iccidents or spillage’s.
Cost Benefits
b accident involving the transportation of hazardous waste might involve an insurance liability, n addition the onus is on Cadbury Ireland Ltd to ensure that the waste contractor is operating in an ippropriate manner.
Score
F = 7
L = 3
Sub-Totals
3
2
4
5
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Potential for Resource Depletion. Where possible Cadbury lreland Ltd will recycle all recyclable hazardous in accordance wth the BATNEEC EU directive and in line with commitments 4&5 Cadbury Schweppes corporate environmental policy. Failure to so would result in a resource depletion and unnecessary use of raw materials such as solvents etc.
Accidents and Emergency
I Tight control in accordance with the relevant legislation is required to ensure against accidents.
Sum (i) + (ii) + (iii) + (iv) + (v) + (vi) = Severity of Consequences Score, C I c = 2 0
3
3
Significance Ratings S = F x L x C S = 420
' !
Objective No.:
Procedure(s):
Monitoring &
Measurement:
EP 19.01, EP.03.01,EP.07.01,EP.26.01
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- Act
Cadbury Ireland Ltd. Significant Aspects Register 2006
-
ironmental Aspect No. 16 Environmental Noise. ity
Sources:
There are no external noise sources audible at the Plant boundary.
Register of Impacts:
Boundary noise levels were measured in Aug 2002 in accordance with IS0 1996. The
results are presented in the TMS report ref 001 16A Rev 0. Which is held by the
environmental manager.
Aspect
Sources:
There are no external noise sources audible at the Plant boundary.
Register of Impacts:
Boundary noise levels were measured on the gth Aug 2002 in accordance with IS0 1996
The results are presented in the TMS report ref 00116A Rev 0. Which is held by thc
environmental manager. Associated Impacts
A noise is liable to disturb people and provoke complaints when its level exceeds the pre-
existing ambient level by a certain margin or when it attains a particular absolute value.
People's reactions to noise may be influenced by factors such as:
(a) Noise level;
(b) Noise character;
(c) Habituation;
(d) Degree of control over the noise;
(e) Personal sensitivity to noise;
(0 Attitude to the source;
(g) State of personal health;
(h) Activity engaged in;
(i) Time of day or night;
0') Character of area;
(k) Visibility or otherwise of the noise source; and Seasonality of the operation.
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Cadbury Ireland Ltd. Significant Aspects Register 2006
Revision Number 5
The area around the plant is an area with heavy road traffic and much local industry, both of whicl
would contribute to the ambient noise level, a further audit will be carried out in 2004.
Frequency, F
There is little background noise associated with the plant at the perimeter of the factory.
Likelihood of Loss of Control, L
There is little likelihood of loss of control at present, vigilance with regard to the installation of new
plant must be maintained.
Severity of Consequences, C
Legislative and Regulatory Control
EU Directive 2004/49/EC the Assessment and Management of Environmental Noise.
EPA Act 11992(Noise) Regulations, 1994 (SI No.179 of 1994).
Community/Employee Sensitivity
Community sensitivity can be acute especially were there a noise keeping them awake at night.
Impact on Air, Land and Water
Not significant
Cost Benefits
Not significant
Potential for Resource Depletion
Not significant 1
Score
F = 4
L = 3
Sub-Total!
2
2
1
2
I
Accidents and Emergency
Deafness calaims could be significant
Sum (i) + (ii) + (iii) + (iv) + (v) + (vi) = Severity of Consequences Score, C
1
c=9
Significance Ratings S = F x L x% S= 108
Management of this activity by: Objective No.:
Procedure(s): I EP.06.01 Monitoring & 1 Every two to three years by an independent consultant, or in response to an Measurement: 1 enquiry fiom the EPA.
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Attachment No. C.3
EHS Manual
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Cadbury Ireland Ltd. ENVIRONMENTAL MANUAL
Originated By: Thomas Byrne. Approved By:
SECTION No.
4
I
MANAGEMENT
ENVIRONMENTAL REVISION DATE I PAGE I No. 1.2
1 19-Apr-2006 1 1 of25 1 I SYSTEM REQUIREMENTS
4.1 GENERAL REOUIREMENTS
I
management system in order to improve environmental performance. Improvements in this
environmental management system are intended to translate into improved environmental
performance. The requirements of the environmental management system are described
throughout this document. The environmental management system is to ensure that there is
continuous improvement and there will be close monitoring and reporting of the progress.
a
’ , i
Signature: Signature:
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1 Cadbury Ireland Ltd. 1 ENVIRONMENTAL MANUAL
I No* lm2
4.2 ENVIRONMENTAL POLICY
4.2.1 The management of Cadbury Ireland Ltd (Coolock). has adopted a policy of operating an
Environmental Management System which complies in every respect with the requirements
of I S 0 14001. It is corporate policy to continuously operate to this standard.
4.2.2 It is also corporate policy to use the management system to quality for certification to the
Q IS0 1400 1 standard.
4.2.3 Cadbury Ireland Ltd. will ensure that this policy statement is clearly understood,
implemented and maintained at all levels of the company, is not publicly available and is
applicable to all its activities and products and their associated environmental impacts.
4.2.4 Cadbury Ireland Ltd is committed to a policy of continual assessment and improvement of
it's environmental performance as measured by the quantified objectives and aims to reduce
impacts on the environment to levels corresponding to those which would arise fiom the
economically viable application for the best technology available.
@ 4.2.5 The management of the company will do all in its power to ensure adequate equipment,
personnel, training and facilities are available for creating, sustaining and improving quality
in the company's working environment.
4.2.6 The environmental policy statement is reproduced in the following page of this section. All
employees have been familiarised with the contents of the statement during training
sessions.
4.2:7 The Company is committed to the prevention of pollution.
Originated By: Thomas Byrne. Approved By:
Signature: , Signature:
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I Cadbury Ireland Ltd. J ENVIRONMENTAL MANUAL
I No. 1.2 I SECTION No. I ENVIRONMENTAL I REVISION DATE PAGE
Environmental Policv
Cadburv Ireland Ltd (Coolick) is fullv committed to reducing the environmental impact of its
Operations and its activities. Cadbury Ireland Ltd (Coolock) will take steps to actively reduce any
threat to the environment through the operation of the EMS. Cadbury Ireland will incorporate the
Cadbury Schweppes GEM guidelines and the CS Environmental Health and Safety Policy.
Cadbury Ireland Ltd will implement and ensure the effective operation of the IS014001 system.
Ten Key Commitments.
1. Conduct our business in compliance with environmental health and safety laws and with our Global Standards, and regularly assess the compliance of our operations against these requirements. Maintain and continually improve systems to manage our EHS responsibilities, establishing and ensuring employee.
2.
3. Set clear targets for continuous improvement in our EHS performance and monitor these targets to ensure that they are met.
4. Strive to prevent pollution and to minimize the environmental costs and impacts of our global operations.
5. Provide a safe and healthy environment for our employees, contractors and other visitors to our site.
6. Assess and eliminate or control the EHS risks of new and existing operations, and continually assess the environmental Performance of our products, seeking ways to contribute positively to their performance.
7. Train and motivate our employees to understand their EHS responsibilities and to participate actively in our EHS programme.
8. Work with our supply chain and business partners to improve our collective EHS performance, to protect the ecosystems that provide our raw materials and to minimise the impacts of transportation. Communicate openly with our shareoweners, employees, customers and other interested parties by regularly reporting on our commitments and our EHS performance and maintaining an open dialogue.
9.
Originated By: Thomas Byrne. Approved By:
Signature: Signature:
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Cadbury Ireland Ltd. SECTIONNO. I ENVIRONMENTAL 1 REVISION DATE
I ENVIRONMENTAL MANUAL
PAGE
10. Review and update this policy regularly.
4.3 PLANNING
4.3.1 ENVIRONMENTAL ASPECTS
4.3.1 Initially, a Review was carried out which examined the following areas:
(i) Legislative and regulatory requirements.
(ii)
@ I
The evaluation and registration of significant environmental aspects.
(iii) The examination of all existing environmental management practices and
procedures .
4.3.1.2 The evaluation of aspects was carried out by a combination of document survey, and by
direct inspection and measurement.
4.3.1.3 On the basis of this evaluation, a Register of Environmental Impacts has been prepared
and is an individually controlled document within the Environmental Management
System. It is updated by means of Procedure Number EP 12.01 "Identification and
Evaluation of Impacts".
The Register of Environmental Impacts details all significant environmental impacts, both
direct and indirect of it's activities and products.
Consideration of impacts likely to arise as a result of abnormal operating activities and
incidents, accidents and potential emergency situations is also included.
Cadbury Ireland also evaluates all new materials, processes and projects and all significant
modifications to existing processes via its procedure # EP 1 1 .O 1 "Evaluation of New
Processes/Materials". Any actual or potential impacts identified at this stage are evaluated
Originated By: Thomas Byrne. Approved By:
I Signature: Signature: I
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1 Cadbury Ireland Ltd. 1 ENVIRONMENTAL MANUAL
I SECT1oNNo.
4
ENVIRONMENTAL I REVISION
MANAGEMENT I No. 1.2 DATE I PAGE + 19-Apr-2006 5 of 25
for significance and managed by operational control or by setting an objective. They are
also logged in the Register of Impacts.
Signature :
Originated By: Thomas Byrne. Approved By:
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. . . .. .. - . . . . - . . . . . . .
Cadbury Ireland Ltd. SECTIONNO. 1 ENVIRONMENTAL
ENVIRONMENTAL MANUAL
REVISION . DATE PAGE
4 I SYSTEM REQUIREMENTS
MANAGEMENT
19-Apr-2006 6 of 25
I No. 1.2 I
4.3.2
Q
LEGAL AND OTHER REQUIREMENTS:
A Register of Health, Safety and Environmental Legislation is separately maintained by
Cadbury Ireland Consultants TMS Ltd as an online live register which is updated as new
information is made available. Corporate requirements will also be included in the register
where there is a specific requirement to do so. This new style register is being used from
2006 onwards and is available via the web.
/ I
Originated By: Thomas Byre . Approved By:
I Signature: Signature:
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Cadbury Ireland Ltd. ENVIRONMENTAL MANUAL
4.3.3 OBJECTIVES AND TARGETS:
SECTION No.
4
Cadbury Ireland is committed to comply with all relevant legislative and regulatory
requirements. In addition, other objectives and targets, which are consistent with the
environmental policy, are also identified.
REVISION No. 1.2
ENVIRONMENTAL
MANAGEMENT
SYSTEM REQUIREMENTS
The objectives and targets are set out in the numbered foms identifies specific objectives
and targets under a number of sub headings. Managers in each area of the factory are
required to review and identi@ objectives as set out. The company is committed to
improving on these as part of its drive towards continuous improvement in environmental
performance. The targets are location or issue specific.
@
Key environmental objectives and targets are identified, managed and controlled by means
of the procedure on the setting and monitoring of objectives. (ref. Setting and Monitoring
of Objectives EP 09.01). They will also form a constituent part of management's goals.
Originated By: Thomas Byrne. Approved By:
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1 Cadbury Ireland Ltd. 1 ENVIRONMENTAL MANUAL
SECTION No. ENVIRONMENTAL
MANAGEMENT
SYSTEM REQUIREMENTS 4
REVISION DATE PAGE No. 1.2
19-Apr-2006 8 of 25
4.3.4 ENVIRONMENTAL MANAGEMENT PROGRAMME:
Cadbury Ireland has established a programme for implementing the environmental policy
and achieving the environmental objective and targets. This is achieved by defining the
duties and responsibilities of all personnel whose work can have a significant actual or
potential impact on the environment.
The programme specifies the objective to be achieved, the person responsible for attaining
the objective, the efficacy date and the method of monitoring successful achievement of
the objective. These objectives are hrther translated into practical targets with associated
steps towards their achievement. Definitions for objectives and targets are included in
section 3 of this manual.
Procedure number EP 1 1.01 addresses the environmental management of projects relating
to new developments, products or processes or modified products or processes where the
modification introduces significantly different environmental impacts.
Originated By: Thomas Byrne.
Signature :
Approved By:
Signature :
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REVISION No. 1.2
DATE PAGE SECTION No.
4
ENVIRONMENTAL
MANAGEMENT
SYSTEM REQUIREMENTS
Quality Services
Manager
Margaret Conologue
Site HSE Site Engineer
Manager Utilities
T Byme Aodhan Breen
ENVIRONMENTAL MANUAL
I 19-Apr-2006 1 9 of 25
4.4 IMPLEMENTATION AND OPERATION
4.4.1 STR UCTURE AND RESPONSIBILITY:
Head of Manufacturing
Ireland
CSMS
Manager
IPM Manager A Manufacturing
Managers
* 3
Manufacturing
Teams
Physical Logistics
Manager
QEHS Manager
Michael Doran
Projects Manager
Ireland
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SECTION No. I ENVIRONMENTAL
MANAGEMENT
Management Environmental Responsibilities. 4.4.1.1 Head of Manufacturing.
REVISION DATE PAGE No. 1.2
I
19-Apr-2006 I 10 of 25
The Head of Manufacturing is the Manufacturing Director for Cadbury Ireland. The head of Manufacturing has responsibility for all site and factory matters including quality and environmental issues. The factory managers along with the HSE manager ensure that the company environmental policy is understood, implemented and maintained. It is the responsibility of the QHSE manager the HSE Manager and the Factory Managers to ensure that trained personnel are available for verification activities. The Factory managers have responsibilities for the factory resources and the sections of the environmental documented system as listed below.
4.4.1.2 QEHS Manager
Is responsible for the Environmental Management System which is in operation at the Coolock Factory. In particular the environmental manual, the system described therein, and the HSE Manager who reports directly to the QEHS Manager.
4.4.1.3 Health Safety & Environmental Manager.
The HSE Manager reports directly to the QEHS Manager, and has the responsibility of ensuring that all aspects of the environmental system are implemented in accordance with the C.S. GEM Guidelines. The HSE manager has the responsibility of maintaining records for a period of five years for all documented environmental control parameters and correspondence. The responsibilities of the HSE manager are listed below.
The HSE Manager is designated as the management representative with responsibility for ensuring
that the requirements of IS0 14001 are implemented and maintained.
The main duties and responsibilities of the HSE Manager are as follows:
(i) Establishing and documenting the environmental standards and criteria to be applied for each product and process. These will be clearly documented in the system and will include details of primary inspection points and control processes in the plant.
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Cadbury Ireland Ltd. 1 ENVIRONMENTAL MANUAL
REVISION I PAGE No. 1.2 t 19-Apr-2006 11 of 25
SECTIONNO. I ENVIRONMENTAL
MANAGEMENT
(ii) Ensuring that each departments' responsibility for environmental probity is suitably documented.
(iii) Ensuring that adequate records are maintained for demonstration of conformance to environmental requirements.
Conducting internal audits of the Environmental Management System to ensure continued adherence to documented requirements.
(iv)
(v) Monitoring non-conformances within the environmental management system.
(vi) Ensuring that adequate resources are available to maintain the environmental system at its required level.
(vii) Dealing with external relations in matters relating to the environment.
(viii) Assisting in internal dissemination of environmental information.
(1 x). Site safety responsibility for all aspects.
4.4.1.4 Manufacturing Managers Report directly to the Head of Manufacturing and have the responsibility for all manufacturing aspects of their plants. They also have the responsibility to ensure that all environmental aspects associated with their plants are managed within the permitted parameters. That there is an active policy to reduce waste of resources materials, energy and water. They have the added responsibility to ensure that all written environmental instruction associated with their plant and procedures are communicated to the relevant personnel through the team leaders who report to the manufacturing manager.
4.4.1.5 Team leader / Line Manager.
Is on the Factory Premises while production is taking place, has the responsibility for day to day matters relating to production and operational decisions. The team leader is responsible for the efficient and effective use of all raw materials, water and energy. He/she is also responsible for
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Q 'I I I
0 I
SECTION No. ENVIRONMENTAL I REVISION
Cadbury Ireland Ltd. DATE PAGE
ENVIRONMENTAL MANUAL
4 I SYSTEM REQUIREMENTS
MANAGEMENT I I I 19-Apr-2006 I 12 of 25
I No* 1-2
the personnel under their control and the actions of their personnel. Environmental matters are part of the manager's responsibility and they are written into their job description.
4.4.1.6 Project Engineering Managers.
These managers report directly to the Site Senior Project Engineer and have the responsibility of designing and installing factory projects within fixed budgets. Project Managers initiate RAM Forms and have the responsibility to ensure that the HSE Manager is made fully aware of the environmental implications of their projects. A new section is to be made available on all RAM/CE Forms in 2006, to be signed off by the Environmental Manager.
4.4.1.7 Process Engineers.
These managers report directly to the Manufacturing Manager and have on line process / manufacturing and quality responsibilities. The process managers have environmental responsibilities to ensure that rework is minimized (thus reducing energy and material / resource usage) and that the wash- down levels from the manufacturing plants is kept at a minimum.
4.4.1.8 IPM Manager.
Is responsible for issuing specifications for packaging materials used in the manufacture of product in the Dublin Factory. Reduce, Re-use and recycle packaging materials are the basis for the packaging department on the hierarchy of packaging material usage. User friendly materials must be used where possible for recycling, minimal amounts of packaging must be used on all products. The packaging department must record all specifications of packaging materials for inclusion in the data base for REPAK Statistics.
4.4.1.9 Engineering Support Managers.
Responsible for the day to day maintenance of the plant at Dublin, for ensuring that leaks are fixed when detected, The support manager is responsible for the up keep of buildings, plant and breakdown maintenance. The support manager is also responsible for the environmental aspects associated with their work, to reduce energy usage, water usage and to ensure the safe and correct disposal of hazardous waste.
4.4.1.9.1 Site Engineer.
Has a wide range of responsibilities, which covers the entire premises and is responsible for the environmental aspects associated with her/ his job. In particular the environmental monitoring equipment must be kept running at all times and the Boiler House must be kept in a good
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1 Cadbury Ireland Ltd. SECTIONNO. I ENVIRONMENTAL I REVISION DATE
1 ENVIRONMENTAL MANUAL
PAGE
1 4
MANAGEMENT I No* lm2 I operating and efficient mode. The site engineer works closely with the HSE manager to ensure that the grounds are kept clean, neat and free from pollutants.
4.4.1.9.2 Quality Services Manager.
To provide resources to carry out water analysis. The laboratory manager has the responsibility of
ensuring that water samples from Cooling Towers are tested and analysed weekly, the results are to
be kept on record in the main laboratory.
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I Cadbury Ireland Ltd. SECTIONNO. I ENVIRONMENTAL
1 ENVIRONMENTAL MANUAL
REVISION DATE PAGE
MANAGEMENT I No. 1*2 I 4.4.2 TMINING, A WARENESS AND COMPETENCE:
4.4.2.1 All relevant management personnel apart from the HSE Manager shall have their duties
and responsibilities relating to environmental matters defined in the organisational chart
Section 4.4.1 and the various procedures in the Environmental Procedures Manual.
In addition the Personnel Department maintains detailed training records of all personnel
which includes environmental training records. Typical of the environmental training
undertaken by Cadbury Ireland personnel includes the following:
e
a
e
e emergency responsiveness e
e environmental auditing
Environmental awareness training for all operators & Management.
chemical handling and spillage control segregation of solid waste streams ?
hazardous chemicals handling and disposal
Extensive awareness training has been carried out at senior management, middle
management, and operator levels. The senior management and the environmental
committee awareness training was carried out by an external consultant and included an
understanding of the key elements of IS014001 and an appreciation of the impacts which
the company 's having on the environment. All awareness training is logged in the
relevant training records kept by personnel.
Awareness of the environment is also encouraged in company personnel by means of a
notice board and environmental posters.
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I Cadbury Ireland Ltd. SECTION No. ENVIRONMENTAL
MANAGEMENT
4 SYSTEM REQUIREMENTS
I ENVIRONMENTAL MANUAL
REVISION DATE PAGE No. 1.2
19-Apr-2006 15 of 25
4.4.3
4.4.3.1
@ ('
4.4.3.2 I
COMMUNICA TION:
Procedure Number EP 02.01 on Communication specifies the method by which
environmentally related matters are disseminated both within and outside of Cadbury
Ireland. The procedure specifies the person responsible for all internal and external
communications relating to the environment.
Procedure Number EP 04.0 1 'I Environmental Complaints" and Procedure Number EP
10.0 1 "Environmental Incident Release Investigation and Reporting" detail the
responsibilities and mechanisms by which communication from external interested
parties regarding the company's environmental aspects is received, documented and
responded to.
In the event of an environmental incident, EP 10.0 1 specifies the procedure to be
followed by Cadbury Ireland in reporting the incident to the relevant regulatory
authority. In addition to this procedure a Coolock Emergency Procedures Manual is
available which covers a number of possible major incidents which can occur on site.
The manual is available from the QEHS Managers, security, the HSE, Reception and the
factory Managers.
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Cadbury Ireland Ltd.
SECTION No. ENVIRONMENTAL
MANAGEMENT
4 SYSTEM REQUIREMENTS
4.4.4
4.4.4.1
0
1 4.4.4.2 I
I
I i I I
i 4.4.4.3
e l
I
4.4.4.4
ENVIRONMENTAL MANUAL
REVISION DATE PAGE No. 1.2
19-Apr-2006 16 of 25
ENVIRONMENTAL MANAGEMENT SYSTEM DOCUMENTA TION:
The Environmental Management System is adequately and systematically documented
by means of:
The Environmental Manual
The Operating procedures Manual
e The Register of Environmental Impacts
The Register of Health Safety and Environmental Legislation. (WEB Based)
Circulation List:
The HSE Manager maintains a circulation list of controlled copies of each of the
aforementioned documents. Shehe is responsible for distributing and updating all
recipients of controlled documentation on the circulation lists.
Document Register:
A Register of all environmental system documentation is maintained by the HSE
Manager. The Register identifies the current revision of all documents.
Document Amendment:
All changes and amendments to documents must be approved by the HSE Manager and
must be recorded on the appropriate amendment sheet. This sheet and all amended
pageshections are circulated io the holders of the documents.
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rCadbury Ireland Ltd. SECTION No. I ENVIRONMENTAL
MANAGEMENT
I ENVIRONMENTAL MANUAL
REVISION DATE PAGE I No. 1.2
I
19-Apr-2006 17 of 25
4.4.5
4.4.5.1
4.4.5.2 @
1
I \ 4.4.5.3
4.4.5.4
@ 4.4.5.5
1 1
4.4.5.6
DOCUMENT CONTROL
This manual is an integral part of Cadbury's overall management system at Coolock.
This manual describes the procedures for operating and maintaining the company's
Environmental Management System.
The manual is strictly controlled by circulation and amendment. Only the latest issue
number is valid. The Quality Document ControlIer controls all revisions, issues and
circulation.
All copies of the manual are numbered and all pages and copies are subject to control by
the HSE Manager.
All of the procedures referenced in this manual has been approved by management and
express the environmental policy laid down by management.
The latest revision numbers of the Environmental Manual, Register of Environmental
Impacts and Register of Environmental Legislation are displayed/available in the HSE
Manager's office as well as in the amendment sheet attached to each document. The
only valid copy of any environmental system document is that shown with the latest
revision numbers.
Changes and additions can be suggested by all staff members and co-ordinated through
the relevant manager. All final changes must be carried out with the authority of the
HSE Manager.
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I Cadbury Ireland Ltd. SECTION No.
4
I ENVIRONMENTAL MANUAL
REVISION No. 1.2
ENVIRONMENTAL
MANAGEMENT
SYSTEM REQUIREMENTS
4.4.5.7 All changes and amendments are recorded on the amendment sheet. This sheet and all
amended pages are then circulated to the holders of each environmental manual.
Holders must insert new,pages and destroy the old.
4.4.5.8
@ Where appropriate, elements of the Environmental Manual are cross referenced with
elements of the Quality Manual, and Occupational Health and Safety Statement. This
cross referencing will be noted where appropriate.
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Cadbury Ireland Ltd. I ENVIRONMENTAL MANUAL
SECTION No. I ENVIRONMENTAL
MANAGEMENT
REVISION DATE PAGE No. 1.2
I
19-Apr-2006 19 of 25
I
, I I !
I
i
4.4.6
4.4.6.1
4.4.6.2
4.4.6.3
Q 1 ,’
OPERATIONAL CONTROL
The company shall identi@ operations and activities associated with the identified
significant impacts and write and maintain procedures governing them. All significant
impacts should be managed by means of operational control, i.e. documented in a
procedure or by the setting of an environmental objective.
Documented procedures are in existence which encompass all Cadbury Ireland activities
and processes which significantly affect or have the potential to significantly affect the
environment.
The following procedures are relevant:
Operational procedures
EP 14.01
EP 15.01
EP 16.01
EP 17.0 1
EP 18.01 Minor Chemical Spillages
EP 22.01 Empty Drum Management
EP 19-01
EP 20.01
Segregation and Storage of Drummed Materialmaste Procedure
Control of Chemicals entering premises
Guidelines for the arrival and Unloading of Bulk Tankers
Monitoring and Recording Environmental Information.
Hazardous Waste Contractor Selection and Control
Obsolete Equipment Disposal Procedure
EP 2 1 .O 1 Boiler Maintenance
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1 Cadbury Ireland Ltd. SECTION No. ENVIRONMENTAL
MANAGEMENT
4 SYSTEM REQUIREMENTS
I ENVIRONMENTAL MANUAL
REVISION DATE PAGE No. 1.2
19-Apr-2006 20 of 25
4.4.7
4.4.7.1
4.4.7.2
4.4.7.3 @ 1 11
I
4.4.7.4
e 0
EMERGENCY PREPAREDNESS AND RESPONSE
Procedure Number EP26.01 details the steps to be followed in the event of an accident
or emergency.
In addition, Procedure Number EP 18.01 Minor Chemical Spill Procedure details the
steps to be followed in the event of a chemical spillage.
A Coolock Emergency Procedures Manual outlining procedures for major emergencies,
local emergencies and accident inquiries is available at security, from the QHSE
manager, the HSE manager, reception and senior management.
Where an incident or accident occurs, procedure EP 10.01 outlines the responsibility for
and the mechanism by which regulatory authorities are informed (ref. Environmental
IncidenURelease Investigation & Reporting).
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Cadbury Ireland Ltd. SECTION No. ENVIRONMENTAL
MANAGEMENT
4 SYSTEM REQUIREMENTS
4.5
4.5.1
4.5.1.1
4.5.1.2
ENVIRONMENTAL MANUAL
REVISION DATE PAGE No. 1.2
19-Apr-2006 21 of 25
CHECKING AND CORRECTIVE ACTION
MONITORING AND MEASUREMENT
General:
Management responsibilities shall be defined to ensure that control, verification,
measurement and testing within individual parts of the company are adequately co-
ordinated and effectively performed.
Control:
Documented procedures are in existence which encompass all Cadbury Ireland
monitoring and measurement activities and processes which significantly affect or have
the potential to significantly affect the environment.
The following procedures are relevant:
Monitoring and Control Procedures
EP 01.01
EP 05.01
EP 06.01
EP 07.01
EP 10.01
EP 11.01
EP 13.01
EP 15.01
EP 19.01
EP 21.01
EP 23.01
EP 24.01
Environmental Management Review
Internal Environmental Audit Procedure
Environmental Non-Compliance
Corrective Action Procedure
Environmental IncidenVRelease Investigation and Reporting
Evaluation of New ProcessedMaterials
Environmental Control of SubcontractorsNendors
Control of Chemicals Entering Premises
Hazardous Waste Contractor Selection and Control
Boiler Maintenance
Transport
Control of M.S.D.S. Register -.
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. . . . . . - . . . . . . . .. . . . . . .. . . . - . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . -
Cadbury Ireland Ltd. SECTION No. I ENVIRONMENTAL
ENVIRONMENTAL MANUAL
REVISION DATE PAGE
I MANAGEMENT I No* lS2 I 4 I SYSTEM REQUIREMENTS I 19-Apr-2006 I 22 of 25 I I I
4.5.2 NON-CONFORMANCE AND CORRECTIVE AND PREVENTIVE ACTION:
It is the responsibility of the HSE Manager to initiate an investigation and corrective
action in the event of a non-compliance relating to the Environmental Management
System.
This will be done in accordance with Procedure Number EP 10.01 "Environmental
IncidenURelease Investigation and Reporting" and EP 07.0 1 "Corrective Action
Procedure".
Actions will include:
8 Determine the cause
8 Draw up action plan
8 Initiate corrective action
8 Apply controls
8 Record changes
Actual and potential non-conformances are reviewed at the Management Review
meeting.
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1 Cadbury Ireland Ltd. SECTION No.
4
I ENVIRONMENTAL MANUAL
REVISION No. 1.2
ENVIRONMENTAL
MANAGEMENT
SYSTEM REQUIREMENTS
4.5.3 RECORDS
4.5.3.1
@ 4.5.3.2
4.5.3.3
It is the responsibility of the HSE Manager to maintain all relevant records to
demonstrate compliance with the requirements of the Environmental Management
System.
Identification, collection, indexing, filing, storage, maintenance and disposition of
environmental management records shall be carried out in accordance with the
requirements of Quality Procedures.
The following environmental management records shall be maintained:
8 Internal audit reports
0 External audit reports
8 Integrity testing reports
0 Complaints reports
0 Management review minutes
0 MSDS control sheets
8 Incident release reports
0 Waste audit reports
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a
SECTION No. ENVIRONMENTAL
MANAGEMENT
4 SYSTEM REQUIREMENTS
I Cadbury Ireland Ltd. 1 ENVIRONMENTAL MANUAL
REVISION DATE PAGE No. 1.2
19-Apr-2006 24 of 25
4.5.4
4.5.4.1
4.5.4.2
4.5.4.3
4.5.4.4
ENVIRONMENTAL MANAGEMENT SYSTEM AUDIT
The Audit shall be carried out in accordance with Procedure EP 05.01 "Internal
Environmental Audit Procedure".
The HSE Manager is responsible for arranging, scheduling and directing the internal
environmental audits.
Audits shall be carried out by personnel having no direct responsibility in the area being
audited.
Audit Plans
The audit plan shall specifl:
0 Activities/areas to be audited 0
0
Frequency of auditing of each area Responsibility for auditing each area
Audit Protocol
The audit protocol shall specify:
0
The audit methodologies The nature of the audit reports
Audit Personnel
The HSE Manager shall be responsible for initiating corrective actions which result in
solutions to audit findings.
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Cadbury Ireland Ltd. ENVIRONMENTAL MANUAL
I No. lS2
SECTIONNO. I ENVIRONMENTAL I REVISION DATE I PAGE
4.6
4 SYSTEM REQUIREMENTS 19-Apr-2006
MANAGEMENT REVIEW
25 of 25
4.6.1 Cadbury Ireland management shall, at appropriate intervals, review the Environmental
Management System to ensure it's continued suitability and effectiveness.
This review shall be documented and carried out in accordance with Procedure Number
EP 0 1.01 "Environmental Management Review".
4.6.2 The environmental management review shall address the possible need for change to the
plant policy and objectives, in the light of changing circumstances, environmental audit
results and the commitment to continual improvement and prevention of pollution.
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. . .. .
1 Cadbury Ireland Ltd. ENVIRONMENTAL MANUAL
REVISION DATE No. 1.2 SECTION No. TITLE
18" Apr 2006
CADBURY IRELAND LTD.
PAGE
1 o f 5
COOLOCK
DUBLIN 5
ENVIRONMENTAL MANUAL
COPY NO.
Originated By: Approved By:
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Cadbury Ireland Ltd. 1 ENVIRONMENTAL MANUAL
REVISION DATE No. 1.2
SECTION No. TITLE . 18" Apr 2006
PAGE
1 o f 5
SECTION CONTENTS
Foreword
Company Profile
1 Scope of Environmental Manual
2
3
4
4.1
4.2
4.3 4.3.1 4.3.2 4.3.3 4.3.4
4.4 4.4.1 4.4.2 4.4.3 4.4.4 4.4.5 4.4.6 4.4.7
4.5 4.5.1 4.5.2 4.5.3 4.5.4 4.6
Circulation List
Definitions
Environmental Management System Requirements
General Requirements
Environmental Policy
Planning Environmental Aspects Legal and Other Requirements Objectives and Targets Environmental Management Programme
Implementation and Operation Structure and Responsibility Training, Awareness, and Competence Communication Environmental Management System Document Control Operational Control Emergency Preparedness and Response
Checking and Corrective Action Monitoring and Measurement Non Conformance and Corrective and Preventive Action Records Environmental Management System Audit Management Review
Originated By: Approved By:
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1 Cadbury Ireland Ltd. REVISION DATE No. 1.2
TITLE SECTION No.
18" Apr 2006
I ENVIRONMENTAL MANUAL
PAGE
1 o f 5
This Environmental Manual describes the environmental system in operation at
Cadbury Ireland Ltd., Coolock, Dublin 5.
This Environmental Manual meets the requirements of IS014001 : 1996
"Environmental Management Systems - Specification with Guidance for use".
It is proposed that this manual and associated management system would enable the
company to comply with the requirements of the EC Eco Management and Audit Scheme.
The procedures are referenced in the appropriate sections of the manual.
The manual is under documentation control. The management representative maintains the
original copy which is approved by the QHSE. Manager. A restricted number of copies of
this manual (identifiable by being stamped with "controlled copy" in red ink) are issued.
This circulation list is outlined in Section 2.
The manual is reviewed yearly, prior to the management review. Amendments are
circulated to controlled holders.
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Approved By:
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I Cadbury Ireland Ltd. REVISION No. 1.2
TITLE SECTION No.
ENVIRONMENTAL MANUAL
DATE PAGE
Apr 2006 1 of5
1 . 1 This environmental system covers all aspects of the environmental management system
And incorporates the Cadbury Schweppes Environmental Health and Safety Policy.
1.2 It also covers the management, monitoring and disposal of all solid, liquid and gaseous
waste streams.
@ 1.3 The manual complies with the requirements of I S 0 14001.
1.4 The system consists of:
0 The Environmental Manual
0 Operating Procedures Manual
0 Register of Environmental Impacts
0
. Environmental Management Programme
On Line Health Safety and Environmental Legislation Register.
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1 Cadbury Ireland Ltd. &VISION No. 1.2
TITLE SECTION No.
1 ENVIRONMENTAL MANUAL
DATE PAGE
18" Apr 2006 1 of5
2.1
Q 2.2
2.3
Q i '
2.4
ADMINISTRATION OF ENVIRONMENTAL MANUAL
The Health Safety and Environmental Manager shall be responsible for the compilation,
distribution, amendment and maintenance of the environmental manual.
CONTROLLED MANUAL DISTRIBUTION
The manual shall be issued to each person identified on the circulation list.
A "controlled copy" is a copy which after distribution is updated with all manual changes.
UNCONTROLLED MANUAL DISTRIBUTION
Distribution of uncontrolled copies of the environmental manual should be avoided.
However, where they occur, they should be clearly stamped with an "uncontrolled copy"
stamp.
CIRCULATION LIST
The circulation list is as follows:
Copy No. Holder Title 1 Tom Byrne Health Safety and Environmental Manager.
Originated By: Approved By:
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I Cadbury Ireland Ltd. SECTION No.
ENVIRONMENTAL MANUAL
REVISION DATE PAGE No. 1.2
3.
I 19 APR 2006. 1 1 of 3
Continual Improvement:
Process of enhancing the environmental management system to achieve improvements in
overall environmental performance in line with the organisation's environmental policy.
NOTE: The process need not take place in all areas of activity simultaneously.
3.2 Environment: Q Surroundings in which an organisation operates, including air, water, land, natural
resources, flora, fauna, humans, and their interrelation.
NOTE: Surroundings in this context extend from within an organisation to the global
system.
3.3 Environmental Aspect:
Element of an organisation's activities, products or services that can interact with the
environment.
NOTE: A significant environmental aspect is an environmental aspect that has or can have a
significant environmental impact.
i , 3.4 Environmental Impact: \A
1.1
Any change to the environment, whether adverse or beneficial, wholly or partially resulting
from an organisation's activities, products or services.
3.5 Environmental Management System:
The part of the overall management system that includes organisational structure, planning
activities, responsibilities, practices, procedures, processes and resources for developing,
implementing, achieving, reviewing and maintaining the environmental policy.
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Cadbury Ireland Ltd. SECTION No.
3
ENVIRONMENTAL MANUAL
DEFINITIONS No. 1.2
19 APR 2006.
I REVISION I DATE 1 PAGE I 2 o f 3
3.6 Environmental Management System Audit:
A systematic and documented verification process of objectively obtaining and evaluating
evidence to determine whether an organisation's environmental management system
conforms to the environmental management system audit criteria set by the organisation,
and for communication of the results of this process to management.
3.7 Environmental Objective:
Overall environmental goal, arising from the environmental policy, that an organisation sets
itself to achieve, and which is quantified where practicable.
3.8 Environmental Performance:
Measurable results of the environmental management system, related to an organisation's
control of its environmental aspects, based on its environmental policy, objectives and
targets.
3.9 Environmental Policy:
Statement by the organisation of its intentions and principles in relation to its overall
environmental performance which provides a framework for action and for the setting of its
environmental objectives and targets.
3.10 Environmental Target:
Detailed performance requirement, quantified where practicable, applicable to the
organisation or partathereof, that arises from the environmental objectives and that needs to
be set and met in order to achieve those objectives.
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Cadbury Ireland Ltd. ENVIRONMENTAL MANUAL
3.1 1
SECTION No.
3 DEFINITIONS
3.12
REVISION DATE PAGE No. 1.2
19 APR 2006. 3 o f 3
3.13
Interested Party:
Individual or group concerned with or affected by the environmental performance o f an
organisation.
Organisation:
Company, corporation, firm, enterprise, authority or institution, or part or combination
thereof, whether incorporated or not, public or private, that has its own functions and
administration.
NOTE: For organisations with more than one operating unit, a single operating unit may be
defined as an organisation.
Prevention of Pollution:
Use of processes, practices, materials or products that avoid, reduce or control pollution,
which may include recycling, treatment, process changes, control mechanisms, efficient use
of resources and material substitution.
NOTE: The potential benefits of prevention of pollution include the reduction of adverse
environmental impacts, improved efficiency and reduced costs.
- . .
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