Feed SyStemS

AP’s Bulk Feed tanks and Flex-Flo™ perfectly illustrate the atten-

tion to detail that quality demands. AP is a division of the GSi Group,

inc., the world’s largest manufacturer of corrugated, galvanized steel

storage tanks (from the smallest feed tanks to massive 100 feet/31

meters tall, 15,000+ ton capacity commercial giants).

every component is made from the finest raw materials available.

every stage of the forming process, from corrugation to die-cut shap-

ing to precision finishing, is done under one roof and under our

direct control and supervision.

2 bulk feed tanks

p 30˚ Bulk Feed Tanks

p 40˚ roofs provide additional strength and capacity. (Shown with optional pneumatic fill kit.)

p Reinforcing Rib

the Sure-Flo support bracket

bolts to the hopper collar of

new or existing feed bins and

is quick and simple to install.

Without Sure-FloWith Sure-Flo

Bin RooF APoffersyourchoiceofa30˚or40˚binrooftoadapttoanyappli-

cation. roof panels are precision manufactured using die-form tooling

toprovideconsistentquality.Both30˚and40˚roofsfeaturereinforcing

ribs at each roof seam for added strength and rigidity.

SURE-FLo Sure-Flo directs feed down the hop-

per of the bin rather than down the

center creating a first in, first out feed

flow. the gentle movement of the

heavy walled molded cone enhances

flow as feed passes over it.

Bulk feed tanks

FacToRy FoRmEd FiLL kiTS Another AP exclusive is the pre-punched, extruded lip roof panels

provided for the optional pneumatic fill-kit (eliminating the incon-

venience and difficulty of field-cutting the openings for the fill and

exhaust tubes, and insuring secure, moisture-proof seals).

aUTo-Lock AP's patented "Auto-Lock" lid sys-

tem allows the bin to be opened,

closed and locked from the ground.

Thelidswingsopenafull180˚elimi-

nating interference with fill augers.

*capacities are calculated at 40 lbs. per cubic foot with no compaction and to full cubic foot capacities. 6’, 7’ and 9’ (1.83m, 2.13m and 2.7m) diameter tanks are designed for the storage of free-flowing material having a density of no more than 40 lbs. per cubic foot. 12’ and 15’ (3.66m and 4.57m) diameter tanks are designed for the storage of free-flowing material having a density of no more than 45 lbs. per cubic foot. experience has proven that many bulk feed materials have unpredictable storage characteristics. it is absolutely necessary to install an appropriate agitator in feed tanks storing soybean meal, cotton seed meal, hot feeds and other products not considered as free-flowing materials.

bulk feed tanks 3

Bulk feed tanks

SidE LaddERS A unique, non-

interfering safety rail

and sectional, fully

die-formed side ladder

with dimpled, non-skid

rungs provide solid,

comfortable access.

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6' 1.88m 1 60˚ 10'7" 10'11" 3.23 3.31 111 120 137.99 149.12 2.50 2.71 2.76 2.98

6' 1.83m 2 60˚ 13'3" 13'7" 4.04 4.31 171 180 212.60 223.75 3.86 4.06 4.25 4.48

6' 1.83m 3 60˚ 15'11" 16'3" 4.85 4.94 231 240 287.20 298.32 5.21 5.41 5.74 5.97

6' 1.83m 4 60˚ 18'7" 18'11" 5.66 5.75 291 300 361.80 372.93 6.56 6.77 7.24 7.46

7' 2.13m 1 67˚ 13'6" 13'11" 4.12 4.23 185 198 230.09 246.76 4.17 4.48 4.60 4.94

7' 2.13m 2 67˚ 16'2" 16'7" 4.93 5.05 266 280 331.63 348.30 3.02 6.32 6.63 6.97

7' 2.13m 3 67˚ 18'10" 19'3" 5.75 5.86 348 361 433.17 449.85 7.86 8.16 8.66 9.00

7' 2.13m 4 67˚ 21'6" 21'11" 6.56 6.67 430 443 534.72 551.39 9.70 10.00 10.69 11.03

7' 2.13m 5 67˚ 24'2" 24'7" 7.37 7.48 511 525 636.26 652.94 11.54 11.84 12.73 13.06

7' 2.13m 6 67˚ 26'10" 27'3" 8.18 8.30 593 606 737.81 754.48 13.39 13.69 14.76 15.09

9' 2.74m 1 60˚ 14' 14'9" 4.30 4.49 308 335 383.88 416.68 6.96 7.56 7.69 8.33

9' 2.74m 2 60˚ 16'9" 17'5" 5.11 5.30 443 470 551.75 584.54 10.01 10.60 11.04 11.69

9' 2.74m 3 60˚ 19'5" 20'1" 5.92 6.12 578 605 719.62 752.39 13.06 13.65 14.39 15.05

9' 2.74m 4 60˚ 22'1" 22'9" 6.74 6.93 713 739 887.48 920.25 16.10 16.69 17.75 18.41

9' 2.74m 5 60˚ 24'9" 25'5" 7.55 7.74 848 874 1055.34 1088.11 19.15 19.74 21.11 21.76

9' 2.74m 6 60˚ 27'5" 28'1" 8.36 8.55 983 1009 1223.21 1255.97 22.19 22.78 24.46 25.12

12' 3.66m 2 60˚ 20'6" 21'7" 6.25 6.57 887 946 1109.27 1182.69 20.1 21.5 22.2 23.7

12' 3.66m 3 60˚ 23'2" 24'3" 7.06 7.38 1126 1185 1407.69 1481.11 25.5 26.8 28.2 29.6

12' 3.66m 4 60˚ 25'10" 26'11" 7.87 8.19 1365 1424 1706.12 1779.53 31.0 32.3 34.1 35.6

12' 3.66m 5 60˚ 28'6" 29'7" 8.69 9.00 1604 1662 2004.54 2077.94 36.4 37.7 40.1 41.6

12' 3.66m 6 60˚ 31'2" 32'3" 9.50 9.82 1842 1901 2302.96 2376.36 41.8 43.1 46.1 47.5

12' 3.66m 7 60˚ 33'9" 34'11" 10.31 10.63 2082 2140 2602.24 2674.77 47.2 48.5 52.0 53.5

15' 4.57m 2 60˚ 23'11" nA 7.29 nA 1548 nA 1934.95 nA 35.1 nA 38.7 nA

15' 4.57m 3 60˚ 26'7" nA 8.10 nA 1921 nA 2401.22 nA 43.6 nA 48.0 nA

15' 4.57m 4 60˚ 29'3" nA 8.92 nA 2294 nA 2867.50 nA 52.0 nA 57.4 nA

15' 4.57m 5 60˚ 31'11" nA 9.73 nA 2667 nA 3333.77 nA 60.5 nA 66.7 nA

15' 4.57m 6 60˚ 34'7" nA 10.54 nA 3040 nA 3800.40 nA 69.0 nA 76.0 nA

HoppER BoTTomS tank hoppers are available in three slopes: 45° for

dry, free flowing grains and 60° or 67° for harder flow-

ing feed.

Like the roof panels, hopper panels are die-formed

with rounded corners and down-turned sealing edges

for safety and a weather-tight fit. in addition, assembly

with rounded, truss-head bolts reduces "bridging" of

contents on inner surfaces.

By fitting snugly into the offset outward throat of the

hopper, the heavy gauge galvanized steel collar pro-

vides a perfectly smooth internal transition for optimum

flow, as well as a sure-fit adapter for all 16" (406mm)

unloading accessories. Hoppers are available at no

additional cost with an optional 22" (559mm) opening

which adapts to our rotary unloader. . . or the larger,

heavy duty 22" (559mm) metal boot.

exclusive to AP hoppers, the "eave", the upper edge

where the hopper is joined to the sidewall, is specially

die-formed to conform to the shape of the sidewall

corrugation (See A.). most other manufacturers depend

on crimping and bolt pressure to force the connection

(See B.) . . . which produces corrosion-prone distortion

and “dimpling” of the

sidewall. AP's die-

formed eave provides

a much tighter seal

and smoother flow

of material.

THE BEST BooT poSSiBLE AP's 16" (406mm)

parabolic boot (available in

straight drop or 30° mod-

els) is made from the very

latest in ultra high impact

polypropylene for greater

flexibility, dependability

and durability. most of our

competitors still use the

older ABS plastic, which

is stiff, brittle and prone

to fracture, cracking and

tear-out, especially where

it's attached to steel. it is

impossible for ABS to be

uV stabilized, thus creat-

ing a built in deterioration

factor over time.

in addition, AP's poly-

propylene resin blend

contains special chemical

ultraviolet light inhibitors

and impact modifiers to

further enhance durability

and resilience.

HEavy dUTy mETaL BooT multiple outlet requirements

can be easily handled by our

22" (559mm) all metal boot.

this boot, which can be fitted to any AP feed bin, will

allow installation of up to four feed lines in several direc-

tions at once.

dRip Lip AP’s drip lip water deflec-

tion system is a one-of-a-

kind, roll-formed bottom

sheet edge. it forces water

away from the hopper and

lower boot area, giving com-

plete weather protection

without a loss in capacity.

4 bulk feed tanks

B.A.

AP’s cLEaR BooT AP’s clear boot allows producers to verify at a glance

while driving by that feed is present in the bin. this

heavy walled boot is injected molded from a specially

formulated ultravio-

let stabilized clear

polycarbonate blend

to provide years of

trouble

free service.

Straight drop Boot

30° drop Boot

Bulk feed tanks

SpEciaL BLEnd AP's polyvinyl chloride (PVc) tubing is extruded and

formed in our own facility, to exacting standards and

under our own quality control.

Blended PVc allows us to formulate the optimum

compound for uV stabilization, strength and

wear resistance.

UnLoadERS designed to

fit below the 16"

(406mm) plastic and

22” (559 mm) metal

boots, AP's standard

unloaders are available

for 2.2" (55mm), 3"

(75mm), 3.5" (90mm)

and 5" (125mm) Flex-

Flo™or 4" and 6" rigid

auger systems.

All AP unload-

ers have a slide-gate

above the auger to

meter feed or serve

as a complete shut

off . . . and a con-

venient, inspection/

clean out plate on

the side which is eas-

ily removed with two

wing nuts. AP unload-

ers feature a heavy

duty ball bearing for

increased service life

and reduced mainte-

nance.

distributing feed to the feeders controllably, cleanly and efficiently is the specific

function of AP's Flex-Flo™ Auger System. Flexibility applies to the entire system and its

adaptability to your specific needs — in feeds, in house layout, and in installation

and maintenance.

using PVc tubing as the carrier of feed not only provides flexibility in facility design,

but reduces dust, provides protection against insect and rodent contamination, reduc-

es noise, therefore reducing stress and offering longer life.

flex-flo™ systems 5

aRoUnd THE BEnd For moving feed up in the air and around corners,

Flex-Flo™ tubing is available in specially formed

elbows with increased wall thickness on the inside of

the elbow for strength and wear resistance.

p Single Unloader

p Rigid auger System

p double-Through Unloader

most unloaders are available

in single or double outlet mod-

els, as well as “through” & “twin

through” models which can

be used in tandem where two

tanks are used in line.

flex-flo™ systems

UnivERSaL SEnSoR AP's universal Sensor is truly universal, it adapts to control voltages from 24 to

240 volts and can operate either normally open or normally closed. this switch

utilizes technology that is not sensitive to changes in temperature or humidity elimi-

nating the need for a sensitivity adjustment. the convenient push button interface

allows you to quickly and precisely program an on delay from one second to three

hours to prevent short cycling of the feed system. Leds indicate the status of the

switch at all times.

the universal Sensor is available pre-mounted and

pre-wired in the Flex-Flo control unit. this control unit

features an oversized outlet to prevent feed bridging.

FLEx-FLo™ modELS Both tubing and augers are available in a variety

of models to fit your specific requirements. Whether

its ground feed, crumble feed, mash, high moisture

corn, shelled corn or pellets, AP has the combina-

tions to handle it.

For corn up to 27% moisture and other

hard to flow materials, the Flex-Flo™ High

roughage system incorporates a special

combination of a model 300 (75mm)

auger in a model 350 (90mm)

tube. For pelleted feeds, a special

auger is available for model

300 Flex-Flo, which increas-

es the tolerance between

the tube wall and

auger. this increased

tolerance prevents

auger plugging

and damage

to expensive

pelleted feeds.

6 flex-flo™ systems

pREciSE conTRoLS AP offers

both drop tube

and hopper

level switches

as automatic

shut-off options.

Both units are

located at the

last feeder in the line. drop tube switches and hopper

level controls are also available with an optional prox-

imity style switch with time delay.

model 220(2.20”/55mm)

model 300(2.95”/75mm)

model 350(3.5”/90mm)

model 500(5”/125mm)

maximUm RUn TimER AP's maximum run timer prevents costly feed spills

and auger wear by shutting down the feed line if the

system operates longer than the programmed run time.

An indicator light alerts you to why the system was

shut down. the reset button allows the auger to be

restarted after the problem has been corrected. this

run timer

can be

easily

adapted

to any

flexible

auger

system.

kwik-aTTacH dRop kiT the Kwik-Attach drop kit installs quick and easy and

attaches securely to avoid feed spills. the Kwik-Attach

drop kit allows for complete

clean out of feed and can

be adapted with actuators

for remote operation.

flex-flo™ systems

EFFiciEnT powER the Flex-Flo™ auger is driven

by a 1/3 to 1 1/2 horsepower,

totally enclosed, fan cooled

motor at a standard 358 rPm

(other speeds are available for

special applications).

Whether direct or belt driven,

the drive system includes an eas-

ily accessible maintenance port .

. . a safety back-up switch which

automatically stops and restarts

the motor if for any reason feed

backs up in the line (a readily visible warning light

comes on to notify you that this is occurring) . . .

and an automatic thermal shut-off switch which

will stop the motor if it overheats (a manual ther-

mal reset switch allows you to restart the system

when the motor has cooled off). All electrical

connections are made in a plastic, water resistant

control box.

ExTEnSion HoppER For applications requiring distances greater than

the standard length of any given system, extension

hoppers are available that can expand the delivery

range to practically any distance and can provide

access at

90° from

the main

line.

direct-drive Unit

90° angle capability

Belt-drive Unit

flex-flo™ systems 7

qUaLiTy aUGER AP augers are coiled

in-house from high tensile

steel . . . and AP uses wire

which is flattened prior to

hardening, providing for a

more consistent, high qual-

ity product.

SmaRTFLEx this innovative new product incorporates

the proximity sensor and all the timers

required to efficiently operate a Flex-Flo

delivery system in one pre-wired control unit assembly. the

SmArtflex includes a Maximum Run Timer to prevent excessive

feed systems wear and costly feed spills, an On Delay Timer to

prevent short cycling of the feed system motor and a Cumulative

Run Timer to track feed intake. the SmArtflex is programmed

using a digital display and a simple push button interface. the

unit also features an alarm contact and audible alarm that sounds

if the system is plugged or has exceeded the maximum run time.

flex-flo™ systems

mod

el

Tube

dia

met

er o

.d.

Tube

cor

ner

Radi

us

max

. Sin

gle

Syst

em L

engt

h

mot

or S

izes

at

max

. Len

gth

(Hor

sepo

wer

)

cap

acity

(lbs

./min

ute

at 4

0 lb

s. p

er c

u. ft

.)

max

imum

Ext

ensi

on L

engt

h (a

t mot

or e

nd o

f fir

st s

yste

m)

220 2 1/4" 5' /10' 250' 1/2 15 300

300 3" 5' 200' 1 50 240

Hr 3 1/2" 5' 150' 1 50 180

350 3 1/2" 5' 150' 1 100 180

500 5" 6' *150' 1 1/2 220 *180

*For high moisture corn, reduce system length by 50%.

apcd-500 control for automated feeding

chain disk is the ideal feed system for auto-mated farrowing feed-ing.

8 chain disk feed delivery system

conTRoL every chain disk feed delivery system is

equipped with a control panel to insure proper

operation of the system. An adjustable maxi-

mum run timer is incorporated into the control-

ler that will shut down the chain-disk system

if it runs continuously for an excessive amount

of time indicating that a bin has run empty or that a costly feed spill is occurring. A

current sensor constantly monitors the amp draw of the chain-disk drive motor to

prevent overloading of the system. if excessive amp draw is detected, the control will

temporarily shut down the fill line allowing the chain-disk to continue to operate dis-

charging the feed and lowering the amp draw to an acceptable level. the control will

then restart the fill line allowing the system to continue to operate.

the APcd-500 chain-disk controller is specifically designed for automated drop

feeding in farrowing barns. this control has the same features as the standard chain-

disk controller but also features a timer and outputs for drop feeding actuators. this

control can also be linked with your Airstream ventilation controllers allowing the

control to be monitored and settings to be adjusted from a remote Pc.

today’s complex multi-ration feeding programs demand complete flexibility in

feed delivery. twisting and turning through multiple farrowing rooms while delivering

feed to AP’s Farrowing drop Feeders present no challenge to the AP chain disk Feed

delivery System. High capacities at long distances with multiple turns is what it was

designed for.

the needs of today’s multi-ration nursery and finishing units are also met with AP’s

chain disk Feed delivery System, the ultimate in dependable recirculating systems.

this system gives maximum flexibility in servicing multiple feed lines with a variety

of rations.

Power actuated drop kits are available that can facilitate dropping more than one

ration into different feeders within the same room.

our goal is to work hand and hand with today’s producer to provide feeding

equipment needed to adapt to our rapidly changing technologies for years to come.

chain disk feed delivery

system

dRop kiTS drop kits are specially

designed for total cleanout.

Shut-offs can be adapted

with actuators for auto-

mated multi-ration feeding

systems. the system can

also adapt to volumetric

drop feeders for farrowing

and gestation.

dELivERy TUBES clear PVc feed line

tubes allow feed to be

easily viewed as it is

delivered. economical

white tubes, or a combi-

nation of both, are also

available. Heavy gauge

lock formed steel tubing can be used in chain disk applications with longer run

times to prevent tube wear. Steel tubing is available with pre-punched holes for

drop feeders to speed installation.

coRnERS corners have a tight

radius allowing the sys-

temtoturn180˚ina24”

space. corners can be

installed horizontally or

vertically for maximum

versatility. A cast metal

wheel gently guides the

chain through the corner. A sealed ball bearing will provide years of trouble

free service.

chain disk feed delivery system 9

chain disk feed delivery

system

HEavy-dUTy cHain Polypropylene plastic disks are injection molded

around heavy-duty welded chain. connection links

are simple and secure.

effective Length of chain disk System, Feet(meters)

maximum Fill rate, lbs/min(kg/min)

up to 700' (213m) 50 (23)

700' to 1000' (213m - 305m) 35 (14)

1000' - 1200' (305m - 458m) 35 (14)

1200' - 1600' (366m - 488m) 25 (11)

*effective Length = total chain Length + 25' for each corner in the system

dRivE UniT the drive unit housing is constructed of 304 stain-

less steel to provide years of durable service. correct

chain tension is automatically adjusted by a spring

loaded tensioning wheel.

cHain diSk the chain disk Feed delivery System delivers feed “en masse” decreasing feed

particle separation and damage to expensive pelleted feeds. this versatile system

adapts to any installation and is specially designed to meet the needs of today’s

complex multi-ration feeding programs.

u Stainless steel cup has built in stop and torsion return spring.

10 drop feeders

Econo-dRop FEEd diSpEnSER Get reliable performance at an affordable price

with AP’s econo-drop Feed dispenser. the front

mounted, adjustment slide allows precise one hand-

ed adjustment from 1.5 to 12 lbs. providing accurate

control of feed delivery to gestating or lactating sows.

the feeder is molded from uV stabilized, clarified

polypropylene plastic providing a semi-transparent

feeder body that allows visual confirmation of the

feed level. each econo-drop feeder is equipped with

a slide shut off valve to be used when the feeder

is not in use. A simple weighted ball valve securely

closes the feeder and when emptying provides agita-

tion as it is raised through the feed. in addition, the

steep hopper slopes insure complete clean out.

econo-drop feeders can be tripped manually by a

lever or winch or can be fully automated to provide

multiple unattended feedings.

ULTRa-dRop FEEd diSpEnSER the ultra-drop feeder is specifically

designed to meet the requirements of

automated feeding of both lactating and

gestating sows. A half turn of the convenient

adjustment knob adjusts the feeder from

1 to 8 pounds, low enough for multiple

feedings in lactation and high enough for

once a day feedings in gestation. the semi-

transparent feeder body allows for visual

confirmation of the feed level and proper

operation of the feeder at a glance. A

weighted ball valve securely closes off the

feeder and provides agitation as it is lifted

through the feed insuring complete clean

out. ultra-drop feeders can be dumped

manually using either a lever or winch or

can be equipped with electric or pneumatic

actuators for timed automated feedings.

p Simple one-hand adjustment (shown with optional water shield)

p Removable cap for top dressing

p individual shut-off

drop feeders

FaRRowinG dRop FEEdER Save time, feed and money with AP’s Farrowing drop Feeder. Feed farrowing

sows individually according to condition, without the hassle of labor intensive feed

carts and scoops. A flexible sock allows movement in any direction. A swing gate at

the bottom of each feeder is manually operated to quickly and accurately measure

1 to 12 pounds of feed, eliminating costly overfeeding. An adjustable band around

the feeder is used to pro-

vide a record of the previ-

ous feeding. it is available

in 8 1/2 or 12 lb. capacities

with model 220 or 300

drop kits.

drop feeders 11

dRop TUBEAP’s adjustable drop tube can be

moved from 8 1/2” to 22” to adapt to

any installation. it is designed to slide

over a 2” (2 3/8” od) gestation feed

pipe. this product provides a low cost

alternative to using PVc pipe, couplers

and adapters.

accU-dRop FEEd diSpEnSER the difference is “clear”.

designed to fill the highly

precise requirements of

today’s diverse production

systems, AP’s Accu-drop

Feed dispenser is adjust-

able from 1.5 - 12 pounds.

the pre-assembled feeder

installs quickly and is con-

structed of stainless steel,

durable clear PVc and

injection molded polypro-

pylene for consistent qual-

ity. Feeders feature simple

eye level adjustment by

raising or lowering the internal volume adjustment cup which

is held securely in place by a convenient set knob. Feeders are

dumped simultaneously by raising the ball valves. the system

can be dumped manually by levers or winches or with a fully

automated actuator system operated by a programmable timer

which also controls the feed systems and watering valves.TRickLE FEEdinG trickle Feeding Systems

from AP are ideally suited to

provide automated feeding

of gestating sows in group

housing. the low rPm trick-

le feed auger can be adjust-

ed to the consumption rate

of the slowest sows elimi-

nating aggressive behavior

caused by competition for

feed. trickle feed adapters

can be used to convert new

or existing feed systems to trickle feeding allowing for the cost-effective

conversion of existing facilities to group housing with

trickle feeding.

combine AP’s chain-disk feed delivery system, ultra-drop

feeder and intak feed dispenser for maximum feed intake,

precision ration control and minimum labor cost. the ultra-

drop feeder provides accurate control for limit feeding and

doubles as a holding hopper when sows are fed ad-lib. the

translucent feeder and feed tube provide confirmation at a

glance that sows are eating.

drop feeders

AutomAted Production SyStemS1004 e. illinois St. Assumption, iL 62510 uSA217-226-4449 Fax 217-226-3540international tel 217-226-4401 Fax 217-226-4420

5/08 AP-1