ap precision metals brochure

16

Upload: apprecision

Post on 18-Apr-2015

65 views

Category:

Documents


5 download

DESCRIPTION

AP Precision Metals - http://www.apprecision.com

TRANSCRIPT

Page 1: AP Precision Metals Brochure
Page 2: AP Precision Metals Brochure

Capabilities • Experienced, knowledgeable staff

• Customerfocuseddesignassistanceandservice

• Qualityprecisionsheetmetalfabrication

• Rapidandaffordableprototypes

• Large-quantityproductioncapability

Equipment • AmadaVipros358Kingwithsheetloader/

unloaderforhighvolumeproduction

• AmadaVipros357Queen

• AmadaRG50pressbrake

• AmadaFBD-3512pressbrake

• Amada4’powershear

• PneumaticPemserter

Sheet Metal Manufacturing Amada EquipmentComputer Aided Design SolidWorksComplete Welding Capabilities TIG and MIGPowder Coating and Screen Printing Artwork creation available Phosphate pretreatment

24' Fremont Phosphating Station 8' x 8'x 12' IPE Precision Batch Oven

12'' x 12' Nordson Powder Booth

Page 3: AP Precision Metals Brochure

AP Precision uses the latest technologies to offer our customers these metal fabrication services:

• Thicknesses up to: ~ 10 gauge (.135) Steel (ie. CRS, HRS) ~ 13 gauge (.090) Stainless steel ~ .250” Aluminum, copper, brass, and bronze

• Special materials available upon request

• 4’ x 0.125” plate

• Plasma cutting

• Laser and water-jet cutting subcontracted ~ Laser: Up to 1” thick ~ Water-jet: Up to 8” thick

• Up to 6 feet in length

• 50-ton capacity

• CNC back gauging

• Radial bump forming, coining, conventional air bending

• Dimension accuracy ± .005”

• Maximum parts size 50” x 120”

• Extruding, and embossing

• Six auto-index stations ~ Four 1.250“ stations ~ Two 4” stations

• Dimensional accuracy ± .003”

• TIG

• MIG

• Brazing

• Spot welding

• Grinding and polishing

• Pemserter

• Powder coating

• Phosphate coating

• Chrome, gold, zinc, chem film, and anodizing subcontracted

• Screenprinting subcontracted

MATERIALS SHEARING / CUTTING FORMING

CNC TURRET PUNCHING WELDING FINISHING

Amada Vipros 358 King

Amada Vipros 357 Queen

Amada 4' Power Shear

Welding Station

Amada RG50 & FBD-3512 Press Brakes

Page 4: AP Precision Metals Brochure
Page 5: AP Precision Metals Brochure

AP Precision Metals utilizes your electronic files to eliminate

errors and reduce production time. Our professionals can

render any idea into a three-dimensional model. We can take

your designs (CAD file or print) and use our CAD/CAM software

to translate your requirements directly to our machines.

Files can be emailed to [email protected].

We offer:

n Designandengineeringassistance

n Latestsolidmodelingsoftware

•SolidWorks®–3DCAD

•AmadaAP100CAM

n 2D,3DandNativeIGES,DXFandDWG

E-mailordisc

AP Precision Metals specializes in

the development of proto-types and

pre-production runs. We offer professional

assistance regarding the design, materials, and

production process best suited for your project.

Page 6: AP Precision Metals Brochure
Page 7: AP Precision Metals Brochure

The Amada 358 King CNC (Computer Numerical Control)

turret punch press utilizes a sheet loader/unloader for

high volume production and features a brush table design

to protect the surface finish of parts while in production.

The Amada 358 King and 357 Queen handle sheets up to

50" x 144" with a material thickness up to .250". Both tur-

ret presses perform these precise sheet metal fabrication

processes:

The CNC panel on both presses allow

us to upload an electronic design file

and immediately run the job.

•Piercing •Nibbling •Embossing •Extruding •Slottingandrecessing •Louvering

•Coining •Countersinks •Formingtabs •Creatingribs

Page 8: AP Precision Metals Brochure
Page 9: AP Precision Metals Brochure

AP Precision Metals' in-house

welding saves money and time.

We can use welding to incorporate

several parts into a single assembly –

reducing your overall project cost.

Our complete welding services include:

nTIG(TungstenInertGas) nMIG(MetalInertGas) nSpotwelding nBrazing

Our Amada press brakes are some of the most accurate

forming presses in the world. Our presses utilize CNC

(Computer Numerical Control) technology with depth

and angle mode programming for speed, consistency,

and accurate repeatability. Quick Change tooling

drastically reduces operator set up time.

To fabricate your sheet metal part

we use precision machine tools:

The press brake is used for the

forming of a punched sheet metal blank and

can handle multiple bends with a single set-up. This piece

has a "jitter-bug" finish and is ready for powder coating.

nAmadaRG50pressbrake

nAmadaFBD-3512pressbrake

nAmada4’powershear

nPneumaticPemserter

Page 10: AP Precision Metals Brochure
Page 11: AP Precision Metals Brochure

AP Precision Metals is one of the very few metal

shops in San Diego that offers powder coating in

house. This allows us to provide lower production

costs and faster lead times.

Weofferthesecapabilitiesthroughour

specialrelationshipwithaprofessional

trade-onlysub-contractor:

• Singleormulticolor

• Transparentoverlays

• Artworkcreation

Screen Printing

• Largeproductioncapability

• 100sofcustomandstockcolors

• 24’Fremontphosphatingstation

• 12’x12’Nordsonpowderbooth

• 8’x8’x12’IPEprecisionbatchoven

Batch Powder Coating

Page 12: AP Precision Metals Brochure

• Material: 14 gauge stainless• Dimensions: 15” x 29” x 2”• Finish: #4 grain finish• Features: 2 threaded

bushings

Tank Cover• Material: 1/4” aluminum• Dimensions: 8” x 5”• Process: High-Amp. TIG• Finish: Black-anodize• Features: Military specs

Heavy-Duty Mounting Bracket• Material: 16 gauge steel • Dimensions: 9” x 9.5” x 3.5”• Finish: Custom powder coat color,

multi-color screen print• Features: Artwork creation

Control Cabinet

• Material: Steel with plating• Dimensions: 4” x 2” x 2”• Features: Precise bends

Small Bracket• Material: 18 gauge steel• Process: SolidWorks design

assistance• Features: 23 bends

Precision Mounting Bracket• Material: Paintlock electro- galvanized• Dimensions: 24” x 12” x 12”• Finish: Custom epoxy tan powder

coat

Precise Fan Grill

Page 13: AP Precision Metals Brochure

• Material: Stainless steel• Process: Spot welded• Multiple forming tools ~ Louvers ~ Dimples• Features: Hinges, riveted bracket

Stainless Cover• Material: 18 gauge stainless• Dimensions: 17” x 6.5” x 5.5"• Finish: Glossy grain finish• Features: Spot welded, 3" bend

radius

Cover Box• Material: 20 gauge PVC scratch- protected stainless• Dimensions: 12” x 1” x 6”• Finish: Clean finish

Custom Embossed Front Panel

• Material: CRS• Dimensions: 9” x 3” x 3”• Process: Flush-riveted• Finish: Plated

Hanging Clip• Material: Paintlock• Process: Double-knockout• Finish: Black gloss powder coat

Electrical Cover

• Material: 14 gauge stainless• Dimensions: 18” x 18” x 11”• Finish: Grain finish

Seamless TIG-Welded Control Cabinet

Page 14: AP Precision Metals Brochure

• Dimensions: 16” x 10” x 3”• Process: Multiple forming tools,

auto-indexed forms, embossed stamp-labeling

• Features: Custom handle

Custom PC Board Drawer with Multiple Embossings • Finish: Custom powder coat

& multi-color screen printing• Features: Artwork creation,

precise artwork alignment

Screen Printed Face Plate• Material: 3/16" aluminum• Finish: Grain finish with clear

powder coat, screen printing• Features: Artwork creation

Control Pendant Face Plate

• Material: 1/8”110 copper• Process: Punched, tumbled,

de-burred

Copper Switch Contacts• Material: 18 gauge steel• Dimensions: 16" x 8" x 3.5"• Process: Spot weld• Finish: Black powder coat• Features: Louvers

Control Chassis• Material: 7 gauge 304 stainless• Process: MIG welded and ground

to smooth radius• Finish: Custom powder coat color• Features: Military specs

Heavy-walled Bracket

Page 15: AP Precision Metals Brochure

DRIVING DIRECTIONS

From 805 South:Take 905 WestTake Beyer Blvd ExitTurn right at light onto Beyer BlvdTurn left on Del Sol Blvd.AP Precision Metals is on the corner of Del Sol Blvd and 30th Street on the north end of the building

From 5 South:Take 905 EastTake Beyer Blvd ExitTurn right onto Beyer BlvdTurn left on Del Sol Blvd.AP Precision Metals is on the corner of Del Sol Blvd and 30th Street on the north end of the building

I N T E R N A T I O N A L B O R D E R C A L I F O R N I A

M E X I C O

3 M I L E S

8055

905

San Diego’s Choice forSheet Metal Fabrication

1215 30th StreetSan Diego, CA 92154

CORONADO AVE

IRIS AVE

DEL SOL BLVD

30TH ST

BEYER BLVD

DAIRY MART RD

BEYER BLVD

PALM AVE

AP Precision Metals, Inc. 1215 30th Street San Diego, CA 92154

619-628-0003 619-628-0007 Fax

[email protected]

Open Monday-Friday, 7am-5pm

Page 16: AP Precision Metals Brochure

AP Precision Metals n 1215 30th Street n San Diego, CA 92154

619-628-0003 n Fax: 619-628-0007 E-mail: [email protected] n www.apprecision.com