ap precision metals brochure
DESCRIPTION
AP Precision Metals - http://www.apprecision.comTRANSCRIPT
Capabilities • Experienced, knowledgeable staff
• Customerfocuseddesignassistanceandservice
• Qualityprecisionsheetmetalfabrication
• Rapidandaffordableprototypes
• Large-quantityproductioncapability
Equipment • AmadaVipros358Kingwithsheetloader/
unloaderforhighvolumeproduction
• AmadaVipros357Queen
• AmadaRG50pressbrake
• AmadaFBD-3512pressbrake
• Amada4’powershear
• PneumaticPemserter
Sheet Metal Manufacturing Amada EquipmentComputer Aided Design SolidWorksComplete Welding Capabilities TIG and MIGPowder Coating and Screen Printing Artwork creation available Phosphate pretreatment
24' Fremont Phosphating Station 8' x 8'x 12' IPE Precision Batch Oven
12'' x 12' Nordson Powder Booth
AP Precision uses the latest technologies to offer our customers these metal fabrication services:
• Thicknesses up to: ~ 10 gauge (.135) Steel (ie. CRS, HRS) ~ 13 gauge (.090) Stainless steel ~ .250” Aluminum, copper, brass, and bronze
• Special materials available upon request
• 4’ x 0.125” plate
• Plasma cutting
• Laser and water-jet cutting subcontracted ~ Laser: Up to 1” thick ~ Water-jet: Up to 8” thick
• Up to 6 feet in length
• 50-ton capacity
• CNC back gauging
• Radial bump forming, coining, conventional air bending
• Dimension accuracy ± .005”
• Maximum parts size 50” x 120”
• Extruding, and embossing
• Six auto-index stations ~ Four 1.250“ stations ~ Two 4” stations
• Dimensional accuracy ± .003”
• TIG
• MIG
• Brazing
• Spot welding
• Grinding and polishing
• Pemserter
• Powder coating
• Phosphate coating
• Chrome, gold, zinc, chem film, and anodizing subcontracted
• Screenprinting subcontracted
MATERIALS SHEARING / CUTTING FORMING
CNC TURRET PUNCHING WELDING FINISHING
Amada Vipros 358 King
Amada Vipros 357 Queen
Amada 4' Power Shear
Welding Station
Amada RG50 & FBD-3512 Press Brakes
AP Precision Metals utilizes your electronic files to eliminate
errors and reduce production time. Our professionals can
render any idea into a three-dimensional model. We can take
your designs (CAD file or print) and use our CAD/CAM software
to translate your requirements directly to our machines.
Files can be emailed to [email protected].
We offer:
n Designandengineeringassistance
n Latestsolidmodelingsoftware
•SolidWorks®–3DCAD
•AmadaAP100CAM
n 2D,3DandNativeIGES,DXFandDWG
E-mailordisc
AP Precision Metals specializes in
the development of proto-types and
pre-production runs. We offer professional
assistance regarding the design, materials, and
production process best suited for your project.
The Amada 358 King CNC (Computer Numerical Control)
turret punch press utilizes a sheet loader/unloader for
high volume production and features a brush table design
to protect the surface finish of parts while in production.
The Amada 358 King and 357 Queen handle sheets up to
50" x 144" with a material thickness up to .250". Both tur-
ret presses perform these precise sheet metal fabrication
processes:
The CNC panel on both presses allow
us to upload an electronic design file
and immediately run the job.
•Piercing •Nibbling •Embossing •Extruding •Slottingandrecessing •Louvering
•Coining •Countersinks •Formingtabs •Creatingribs
AP Precision Metals' in-house
welding saves money and time.
We can use welding to incorporate
several parts into a single assembly –
reducing your overall project cost.
Our complete welding services include:
nTIG(TungstenInertGas) nMIG(MetalInertGas) nSpotwelding nBrazing
Our Amada press brakes are some of the most accurate
forming presses in the world. Our presses utilize CNC
(Computer Numerical Control) technology with depth
and angle mode programming for speed, consistency,
and accurate repeatability. Quick Change tooling
drastically reduces operator set up time.
To fabricate your sheet metal part
we use precision machine tools:
The press brake is used for the
forming of a punched sheet metal blank and
can handle multiple bends with a single set-up. This piece
has a "jitter-bug" finish and is ready for powder coating.
nAmadaRG50pressbrake
nAmadaFBD-3512pressbrake
nAmada4’powershear
nPneumaticPemserter
AP Precision Metals is one of the very few metal
shops in San Diego that offers powder coating in
house. This allows us to provide lower production
costs and faster lead times.
Weofferthesecapabilitiesthroughour
specialrelationshipwithaprofessional
trade-onlysub-contractor:
• Singleormulticolor
• Transparentoverlays
• Artworkcreation
Screen Printing
• Largeproductioncapability
• 100sofcustomandstockcolors
• 24’Fremontphosphatingstation
• 12’x12’Nordsonpowderbooth
• 8’x8’x12’IPEprecisionbatchoven
Batch Powder Coating
• Material: 14 gauge stainless• Dimensions: 15” x 29” x 2”• Finish: #4 grain finish• Features: 2 threaded
bushings
Tank Cover• Material: 1/4” aluminum• Dimensions: 8” x 5”• Process: High-Amp. TIG• Finish: Black-anodize• Features: Military specs
Heavy-Duty Mounting Bracket• Material: 16 gauge steel • Dimensions: 9” x 9.5” x 3.5”• Finish: Custom powder coat color,
multi-color screen print• Features: Artwork creation
Control Cabinet
• Material: Steel with plating• Dimensions: 4” x 2” x 2”• Features: Precise bends
Small Bracket• Material: 18 gauge steel• Process: SolidWorks design
assistance• Features: 23 bends
Precision Mounting Bracket• Material: Paintlock electro- galvanized• Dimensions: 24” x 12” x 12”• Finish: Custom epoxy tan powder
coat
Precise Fan Grill
• Material: Stainless steel• Process: Spot welded• Multiple forming tools ~ Louvers ~ Dimples• Features: Hinges, riveted bracket
Stainless Cover• Material: 18 gauge stainless• Dimensions: 17” x 6.5” x 5.5"• Finish: Glossy grain finish• Features: Spot welded, 3" bend
radius
Cover Box• Material: 20 gauge PVC scratch- protected stainless• Dimensions: 12” x 1” x 6”• Finish: Clean finish
Custom Embossed Front Panel
• Material: CRS• Dimensions: 9” x 3” x 3”• Process: Flush-riveted• Finish: Plated
Hanging Clip• Material: Paintlock• Process: Double-knockout• Finish: Black gloss powder coat
Electrical Cover
• Material: 14 gauge stainless• Dimensions: 18” x 18” x 11”• Finish: Grain finish
Seamless TIG-Welded Control Cabinet
• Dimensions: 16” x 10” x 3”• Process: Multiple forming tools,
auto-indexed forms, embossed stamp-labeling
• Features: Custom handle
Custom PC Board Drawer with Multiple Embossings • Finish: Custom powder coat
& multi-color screen printing• Features: Artwork creation,
precise artwork alignment
Screen Printed Face Plate• Material: 3/16" aluminum• Finish: Grain finish with clear
powder coat, screen printing• Features: Artwork creation
Control Pendant Face Plate
• Material: 1/8”110 copper• Process: Punched, tumbled,
de-burred
Copper Switch Contacts• Material: 18 gauge steel• Dimensions: 16" x 8" x 3.5"• Process: Spot weld• Finish: Black powder coat• Features: Louvers
Control Chassis• Material: 7 gauge 304 stainless• Process: MIG welded and ground
to smooth radius• Finish: Custom powder coat color• Features: Military specs
Heavy-walled Bracket
DRIVING DIRECTIONS
From 805 South:Take 905 WestTake Beyer Blvd ExitTurn right at light onto Beyer BlvdTurn left on Del Sol Blvd.AP Precision Metals is on the corner of Del Sol Blvd and 30th Street on the north end of the building
From 5 South:Take 905 EastTake Beyer Blvd ExitTurn right onto Beyer BlvdTurn left on Del Sol Blvd.AP Precision Metals is on the corner of Del Sol Blvd and 30th Street on the north end of the building
I N T E R N A T I O N A L B O R D E R C A L I F O R N I A
M E X I C O
3 M I L E S
8055
905
San Diego’s Choice forSheet Metal Fabrication
1215 30th StreetSan Diego, CA 92154
CORONADO AVE
IRIS AVE
DEL SOL BLVD
30TH ST
BEYER BLVD
DAIRY MART RD
BEYER BLVD
PALM AVE
AP Precision Metals, Inc. 1215 30th Street San Diego, CA 92154
619-628-0003 619-628-0007 Fax
Open Monday-Friday, 7am-5pm
AP Precision Metals n 1215 30th Street n San Diego, CA 92154
619-628-0003 n Fax: 619-628-0007 E-mail: [email protected] n www.apprecision.com