mahalaxmi fabrications.pptx

SUBMITTED TO: SUBMITTED BY:

MISS. SUNIDHI JAIN MBA (GEN) SEC-B

AASHIMA

GURJEET

NIKITA

RICHA

SAKSHI

*PRESENTATION ON P.P. BAGS & TIMBERS INDUSTRIES

PRODUCTION & OPERATION MANAGEMENT

TOPICS COVERED Introduction of industry Classification of industries Examples of industries First industry- MAHALAXMI FABRICATIONS Overview 4Ms Production Photo Gallery Summation Second industry- KARNAL TIMBERS Overview 4Ms Production Process Photo Gallery Summation Conclusion

WHAT IS AN INDUSTRY?

Industry is the place where production of an economic good or service is carried out within an economy.An industry is :-

Related to manufacturing process Conversion of raw material into finished goods Combination of small firms

CLASSIFICATION OF INDUSTRIES

ON THE BASIS OF SECTOR

S

•PRIMARY•SECONDRY•TERTIARY•QUATERNARYON THE

BASIS OF PRODUC

TS

•P.P. BAGS•TIMBERS•SOFTWARE•AUTOMOBILESON THE

BASIS OF

SIZE

•SMALL SCALE •MEDIUM SCALE•LARGE SCALE

SMALL SCALE

INDUSTRIES

TIMBERINDUST

RY

P.P. BAGSINDUSTR

Y

TANK INDUST

RY

MEDIUM SCALE

INDUSTRIES

SOFTWARE

INDUSTRY

TEXTILE INDUSTR

Y

CHECIMAL

INDUSTRY

EXAMPLES OF INDUSTRIES

LARGE SCALE

INDUSTRIES

TEXTILE INDUSTRY

FOOD AND PACKAGIN

G INDUSTRY

AUTOMOBILE

INDUSTRY

MAHALAXMI FABRICATIONS

Founded by Mr. Avnish Goyal.

Location: On Pipli-Ladwa road, Kurukshetra

Industry: P.P. bags

KARNAL TIMBERS

Founded By Mr. Ashwini Chaudhary.

Location: Industrial area, sector 2, Kurukshetra.

Industry: Timber

THE INDUSTRIES WE VISITED….

MAHALAXMI FABRICATIONS

(established in 2005 in Karnal)

The industry was established in 2005 in Indiri (district Karnal). It is an effort of Mr. Avnish Goyal (along with his family). The idea came into force due to the increasing demand and exposure in this sector.

ESTABLISHED IN

2005

FOUNDER AVNISH GOYAL

HEAD QUARTERS

KARNAL

NO. OF BRANCHES

2

NO. OF EMPLOYEES

30

TYPE OF INDUSTRY

Small scale industry

PRODUCTS PP Bags

Overview of the Industry

PLANT LOCATION The plant has been recently set up in

Kurukshetra, near Pipli in 2009. Area covered- 750 hectares

NEED OF SETTING THE PLANT IN THIS LOCATION

1. Increased demand due to rise in complimentary industries,

2. Cost efficient due to presence of all necessary resourses

3. Nearness to the market 4. Chances for development & expansion

PLANT LAYOUTThe layout used in this industry is PRODUCT

LAYOUT.A Product layout involves the arrangement of

machines in one line depending upon the sequence of operations.

ESSENTIALS OF AN INDUSTRY

4 M’s

MATERIAL

MEN

MACHINERY

MONEY

The essentials of an industry includes 4Ms. These are as follows:

1. MATERIALRAW MATERIAL USED HDPP(High density

polypropalyne), PP (polypropalyne), LDP (low density polypropalyne)

TYPEOF MATERIAL Threads of polypropalyne, non woven bags, rolls of polypropalyane

IMPORTED FROM Nepal

SUPPLIED FROM Delhi traders, Haridwar mills, Badhi mills, Panipat mills

CHARACTERISTIC OF MATERIAL Solid and light weight

QUANTITY SUPPLIED 40 tonnes as per the order (approx)

COST OF MATERIAL Rs 30,000 (per roll)

RAW MATERIAL

WORK IN PROGRESS

2. MENNUMBER OF LABOUR 10 – permanent

20 - temporary

TYPE OF LABOUR Permanent and Temporary (hired through a contractor)

WORKING HOURS 9a.m. – 6p.m.

WORKING DAYS Six days a week

WAGE SYSTEM Piece wage system (according to the size of the bag manufactured)

WAGES Rs 9000 per month (approx)

SALARY OF THE CONTRACTOR

Rs 15000-20000 (per month)

AMENITIES TO WORKERS

Rest rooms are provided to the workers

Healthy working environment

Separate kitchen to workers

Canteen facility is also provided

Medical facilities

3. MACHINERYNUMBER OF MACHINES Stitching – 7

Cutting – 4Printing – 1Reversing – 3

TYPE OF MACHINE 11 machines are light, moveable and portable.1 machine (printing) is heavy and non moveable

OWNED, RENT OR LEASE Self owned

MACHINE HOURS 8-9 Hrs

LABOUR PER MACHINE Stitching – 2Cutting – 3 Printing – 4 Reversing - 2

MACHINE CAPACITY 1,00,000 bags per day (without printing)

COST OF MACHINERY Rs 15,00,000 (approx)

REPAIR AND MAINTENANCE According to the need

CUTTING

STITCHING PRINTING

4. MONEYCAPITAL EMPLOYED Rs. 1,25,00,000 (approx)

OVERALL SALARY Rs. 13,20,000 (approx) per year

TOTAL COST OF MACHINERY Rs. 20,00,000 (approx)

TOTAL COST OF MATERIAL Rs. 20,00,000 (approx) per month

OTHER EXPENSES Rs. 1,00,000 (approx) per month

OTHER REQUIREMENTS

Electricity Advertisement & Travelling Transport Warehousing facility Postage, Stationery & Telephones Repairs & Maintenance

PRODUCTION PROCESS

The production process includes four activities. These are as follows:

1. Cutting2. Stitching3. Reversing 4. Printing

1. CUTTINGThis is the first step of production. In this the rolls of PP are cut into different sizes according to the quantity and demand.

2. STITCHINGThis is the second step where the pieces that were cut of different sizes are stitched in the form of carry bags. These bags are also laminated in this process.

3. REVERSINGIn this step the laminated bags prepared are reversed for those customers who require the laminated portion inside. This is an optional step as per the demand.

4. PRINTING This is the final step where the bags finally prepared are sent for the printing process. Different stamps are used in printing the names of different firms as per the order.

THE COMPLETE VIDEO

FINISHED GOODS There are around 1,00,000 bags produced in

a day without printing. And with printing the number varies with the time taken in printing process.

The cost per bag varies from Rs 1.80-20.

PHOTO GALLERY