automatic cleaning, diagnostic and conservation of cooling …

AUTOMATIC CLEANING, DIAGNOSTIC AND CONSERVATION OF COOLING CHANNELS

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COOLINGCARE MACHINE - INTRODUCTION

PROFIT LOSS

Unrestricted flow of coolant

Partially Restricted flow of coolant

Broadly Restricted flow of coolant

RESTRICTED CHANNEL DIAMETER

FLOW RATE DETEORIATION

LOWER HEAT REMOVAL CAPACITY

INCREASE CYCLE TIME

HIGHER MOULD MAINTENANCE /

REPAIR COST

COOLING EFFICIENCY DROP

IDENTIFY THE PROBLEM

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carbonate scale scale scale

W/mK

calcium carbonate / calcium silicate corrosion productsrust / calcium carbonate

calcium sulphate /

calcium carbonate /calcium sulphate

calcium carbonate

• Temperature rise in the second cavity• Unstable injection molding conditions

CONSTRICTED COOLING CHANNELS

• Drop in production (longer cycle times and scrap rate increase)• Dimensional issues with parts coming from different cavities• Adjustment and correction of injection parameters with every produc-

tion launch

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1. TIGHTNESS TEST 2. PATENCY TEST

Detection of clogged channels linked to unclogging function

3. DIAGNOSTICS 4. CLEANING

5. NEUTRALIZATION & CONSERVATION 6. REPORTING

process

• User friendly interface• 10" touchscreen user interface• Fully Automatic - operators are only required to connect the mold and define the

channels to be cleaned• A unique design allowing for independent and efficient cleaning of channels

regardless of their length and diameter• Advanced archiving system supporting the correct mold maintenance throughout

the entire mold operation time• High pulsation dynamics of cleaning allows for less aggressive cleaning media,

safe for steel, aluminum, copper and bronze• Intelligent monitoring of the cleaning process - the device recognizes when the

desired flow rate values are reached and finishes cleaning

CA SERIES - AUTOMATIC CLEANING, DIAGNOSTICS & CONSERVATION OF COOLING CHANNELSAVAILABLE IN SIX AND TWO CIRCUIT VERSIONS

CA-2 AND CA-6 SERIES FUNCTIONS

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FEATURING: SELF-OPTIMIZATION, INTELLIGENT SERVICE AND COOLINGCARE CONNECTA trifecta of cutting edge features positions CoolingCare as a leader for Industry 4.0

pressure or blockage test, as well as process completion notifications

OPTIONAL COMPLIANCE WITH INDUSTRY 4.0

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• Two-cavity mould• Moulding inserts - 1.2709 maraging steel (conformal cool-

ing)

CASE STUDY: TOBACCO HOLDER BASE

1 3 7

After cleaning

3

1

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the same measurement points for unchanged process parameters has been reduced, which enabled return to

CASE STUDY: ROLLER MOTOR HOUSING

• Two-cavity mould• Moulding inserts - 1.2343 tool steel• Injection molded material - PS HIPS

1 3 1 3Ø 8 Ø 8

9,3 18,1 7,9After 13,1 11,7 31

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CASE STUDY: TOBACCO HOLDER BASECOOLINGCARE SYSTEMS & ACCESSORIES 2 CHANNEL

REF DescriptionCLC-CA-2-EU-2CLC-CA-2-EU-2PCLC-CA-2-EU-6CLC-CA-2-EU-6P

CA-2

Quantity REF DescriptionST17G3/4R3/8PCS938ASVK111

8 US17003801-8RED801-8BLUESVK111PCS914A

CLC-K2-R14 KIT FOR 2 CHANNELS FOR 1/4” NIPPLE

Quick coupling

Adapter

CLC-K2-R38 KIT FOR 2 CHANNELS FOR 3/8” NIPPLE

CLC-K2-R12 FOR 2 CHANNELS FOR 1/2” NIPPLE

REF DescriptionCLC-40-DS1

CLC-40-DS2

CNC-30-HTR2KW

CNC-30-MLCP

Quantity REF DescriptionST17G3/4R3/8PCS938ASVK111

8 US17003801-8RED801-8BLUESKV111PCS938A

Quantity REF DescriptionST17G3/4R1/2PCS1612ASVK119

8 US17003801-12RED801-12BLUESVK119PCS1612A

Quick coupling

Quick coupling

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CASE STUDY: ROLLER MOTOR HOUSINGCOOLINGCARE SYSTEMS & ACCESSORIES 6 CHANNEL

REF DescriptionCLC-CA-6-EU-2CLC-CA-6-EU-2PCLC-CA-6-EU-6CLC-CA-6-EU-6P

CA-6

CLC-K2-R14 KIT FOR 6 CHANNELS FOR 1/4” NIPPLE

CLC-K2-R38 KIT FOR 6 CHANNELS FOR 3/8” NIPPLE

CLC-K2-R12 FOR 2 CHANNELS FOR 1/2” NIPPLE

Quantity REF DescriptionST17G3/4R3/8PCS938ASVK111US17003801-8RED801-8BLUESVK111PCS914A

Quantity REF DescriptionST17G3/4R3/8PCS938ASVK111US17003801-8RED801-8BLUESKV111PCS938A

Quantity REF DescriptionST17G3/4R1/2PCS1612ASVK119US17003801-12RED801-12BLUESVK119PCS1612A

Quick coupling

Adapter

Quick coupling

Quick coupling

REF DescriptionCLC-40-DS1

CLC-40-DS2

CNC-30-HTR2KW

CNC-30-MLCP

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CLEANING MEDIA, HEATERS & LEAK DETECTION

MEDIA

• DS1 - 10kg

• DS2 - 10kg

ADDITIONAL 2KW HEATER

PRECISION LEAK DETECTION

2,5kg packed vacuum powder media(4 packs per box)

*Media should be disposed of in accordance with local, state and government regulations.

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CA-2 two-channel CA/6 six/channel

Cleaning medium temperature 50 °C 50°CContainer 1 volume 100 L 100 LContainer 2 volume 40 L 100 LOperating pressure max. 7 bar max. 7 barMaximum pump capacity 2 x 25 L/min 6 x 25 L/minMedium connection 4 x Rp 1/2 12 x Rp 3/4Control voltage 230 V AC 230 V AC/3x400 V AC*Air consumption Max 0.5 m3/min Max 1,5 m3/minPower consumption 2,2 kW 2,2 kW/6,0 kW*Tare weight 188 kg 415 kgDimensions (L x W x H) 1014x581x1120 [mm] 1860x740x1120 [mm]Control Panel Touch screen 10,1” Touch screen 10,1”

Device CA-2 / CA-6

CLEANING MODULE

Full automation of the cleaning processSimultaneous cleaning of multiple channels with different diametersAutomatic drying of channels with compressed airnlet and outlet ltrationpH measurement ManualSeparate containers for cleaning and neutralizing mediaIntegrated heating of cleaning mediumRun dry protectionAutomated container lling and emptyingDedicated cleaning mode for clogged channelsFlow reversal Pulsator

DIAGNOSTIC MODULE

Automatic diagnostics with unmanned switch to cleaning modeOverall veri cation of mold cooling tightness AutomaticIndividual channel tightness veri cation AutomaticSoftware verifying patency of individual channels AutomaticFlow rate measurement with mains waterDiagnostics container ow rate measurementAutomatic conservation after cleaning processRecord of all parameters/works for every moldJuxtaposition of parameters/work reports for every moldDevice tightness testSelf diagnostics allowing for identi cation of malfunction in the case of machine breakdownAutomatic ad ustment of work mode depending on the available air ow

TECHNICAL INFORMATIONS

ATP: 800 301 60F: 800 401 020

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DEP: 800 664 82 50 | +49 (0) 2351 437 0

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ITP: 800 089 734F: 800 089 735

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SKP: 800 142 451 | +420 572 151 754F: 800 142 450 | +420 571 611 996

dme_cz@milacron.com

BEP: +32 (0) 15 28 87 30F: +32 (0) 15 40 51 17

dme_benelux@milacron.com

ESP: 900 900 342F: 900 900 343

dme_iberia@milacron.com

NLP: +31 (0) 20 654 5571F: +31 (0) 20 654 5572

dme_benelux@milacron.com

UKP: +44 2071 3300 37F: +44 2071 3300 36

dme_uk@milacron.com

CHP: +41 0848 567 364F: +41 0848 567 365

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FRP: +33 1 49 93 92 23F: +33 1 49 93 92 22

dme_france@milacron.com

PLP: +800 331 1312 | +32 15 21 50 92F: +800 331 1313 | +32 15 40 51 92

dme_polska@milacron.com

Other countriesP: +32 15 28 87 30F: +32 15 40 51 17

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CZP: 800 142 451 | +420 572 151 754F: 800 142 450 | +420 571 611 996

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HUP: 0680 205 003 | +32 15 28 87 30

F: +32 15 40 51 17dme_hungary@milacron.com

PTP: 800 207 900F: 800 207 901

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