automatic cleaning, diagnostic and conservation of cooling …
TRANSCRIPT
AUTOMATIC CLEANING, DIAGNOSTIC AND CONSERVATION OF COOLING CHANNELS
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COOLINGCARE MACHINE - INTRODUCTION
PROFIT LOSS
Unrestricted flow of coolant
Partially Restricted flow of coolant
Broadly Restricted flow of coolant
RESTRICTED CHANNEL DIAMETER
FLOW RATE DETEORIATION
LOWER HEAT REMOVAL CAPACITY
INCREASE CYCLE TIME
HIGHER MOULD MAINTENANCE /
REPAIR COST
COOLING EFFICIENCY DROP
IDENTIFY THE PROBLEM
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carbonate scale scale scale
W/mK
calcium carbonate / calcium silicate corrosion productsrust / calcium carbonate
calcium sulphate /
calcium carbonate /calcium sulphate
calcium carbonate
• Temperature rise in the second cavity• Unstable injection molding conditions
CONSTRICTED COOLING CHANNELS
• Drop in production (longer cycle times and scrap rate increase)• Dimensional issues with parts coming from different cavities• Adjustment and correction of injection parameters with every produc-
tion launch
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1. TIGHTNESS TEST 2. PATENCY TEST
Detection of clogged channels linked to unclogging function
3. DIAGNOSTICS 4. CLEANING
5. NEUTRALIZATION & CONSERVATION 6. REPORTING
process
• User friendly interface• 10" touchscreen user interface• Fully Automatic - operators are only required to connect the mold and define the
channels to be cleaned• A unique design allowing for independent and efficient cleaning of channels
regardless of their length and diameter• Advanced archiving system supporting the correct mold maintenance throughout
the entire mold operation time• High pulsation dynamics of cleaning allows for less aggressive cleaning media,
safe for steel, aluminum, copper and bronze• Intelligent monitoring of the cleaning process - the device recognizes when the
desired flow rate values are reached and finishes cleaning
CA SERIES - AUTOMATIC CLEANING, DIAGNOSTICS & CONSERVATION OF COOLING CHANNELSAVAILABLE IN SIX AND TWO CIRCUIT VERSIONS
CA-2 AND CA-6 SERIES FUNCTIONS
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FEATURING: SELF-OPTIMIZATION, INTELLIGENT SERVICE AND COOLINGCARE CONNECTA trifecta of cutting edge features positions CoolingCare as a leader for Industry 4.0
pressure or blockage test, as well as process completion notifications
OPTIONAL COMPLIANCE WITH INDUSTRY 4.0
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• Two-cavity mould• Moulding inserts - 1.2709 maraging steel (conformal cool-
ing)
CASE STUDY: TOBACCO HOLDER BASE
1 3 7
After cleaning
3
1
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the same measurement points for unchanged process parameters has been reduced, which enabled return to
CASE STUDY: ROLLER MOTOR HOUSING
• Two-cavity mould• Moulding inserts - 1.2343 tool steel• Injection molded material - PS HIPS
1 3 1 3Ø 8 Ø 8
9,3 18,1 7,9After 13,1 11,7 31
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CASE STUDY: TOBACCO HOLDER BASECOOLINGCARE SYSTEMS & ACCESSORIES 2 CHANNEL
REF DescriptionCLC-CA-2-EU-2CLC-CA-2-EU-2PCLC-CA-2-EU-6CLC-CA-2-EU-6P
CA-2
Quantity REF DescriptionST17G3/4R3/8PCS938ASVK111
8 US17003801-8RED801-8BLUESVK111PCS914A
CLC-K2-R14 KIT FOR 2 CHANNELS FOR 1/4” NIPPLE
Quick coupling
Adapter
CLC-K2-R38 KIT FOR 2 CHANNELS FOR 3/8” NIPPLE
CLC-K2-R12 FOR 2 CHANNELS FOR 1/2” NIPPLE
REF DescriptionCLC-40-DS1
CLC-40-DS2
CNC-30-HTR2KW
CNC-30-MLCP
Quantity REF DescriptionST17G3/4R3/8PCS938ASVK111
8 US17003801-8RED801-8BLUESKV111PCS938A
Quantity REF DescriptionST17G3/4R1/2PCS1612ASVK119
8 US17003801-12RED801-12BLUESVK119PCS1612A
Quick coupling
Quick coupling
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CASE STUDY: ROLLER MOTOR HOUSINGCOOLINGCARE SYSTEMS & ACCESSORIES 6 CHANNEL
REF DescriptionCLC-CA-6-EU-2CLC-CA-6-EU-2PCLC-CA-6-EU-6CLC-CA-6-EU-6P
CA-6
CLC-K2-R14 KIT FOR 6 CHANNELS FOR 1/4” NIPPLE
CLC-K2-R38 KIT FOR 6 CHANNELS FOR 3/8” NIPPLE
CLC-K2-R12 FOR 2 CHANNELS FOR 1/2” NIPPLE
Quantity REF DescriptionST17G3/4R3/8PCS938ASVK111US17003801-8RED801-8BLUESVK111PCS914A
Quantity REF DescriptionST17G3/4R3/8PCS938ASVK111US17003801-8RED801-8BLUESKV111PCS938A
Quantity REF DescriptionST17G3/4R1/2PCS1612ASVK119US17003801-12RED801-12BLUESVK119PCS1612A
Quick coupling
Adapter
Quick coupling
Quick coupling
REF DescriptionCLC-40-DS1
CLC-40-DS2
CNC-30-HTR2KW
CNC-30-MLCP
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CLEANING MEDIA, HEATERS & LEAK DETECTION
MEDIA
• DS1 - 10kg
• DS2 - 10kg
ADDITIONAL 2KW HEATER
PRECISION LEAK DETECTION
2,5kg packed vacuum powder media(4 packs per box)
*Media should be disposed of in accordance with local, state and government regulations.
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CA-2 two-channel CA/6 six/channel
Cleaning medium temperature 50 °C 50°CContainer 1 volume 100 L 100 LContainer 2 volume 40 L 100 LOperating pressure max. 7 bar max. 7 barMaximum pump capacity 2 x 25 L/min 6 x 25 L/minMedium connection 4 x Rp 1/2 12 x Rp 3/4Control voltage 230 V AC 230 V AC/3x400 V AC*Air consumption Max 0.5 m3/min Max 1,5 m3/minPower consumption 2,2 kW 2,2 kW/6,0 kW*Tare weight 188 kg 415 kgDimensions (L x W x H) 1014x581x1120 [mm] 1860x740x1120 [mm]Control Panel Touch screen 10,1” Touch screen 10,1”
Device CA-2 / CA-6
CLEANING MODULE
Full automation of the cleaning processSimultaneous cleaning of multiple channels with different diametersAutomatic drying of channels with compressed airnlet and outlet ltrationpH measurement ManualSeparate containers for cleaning and neutralizing mediaIntegrated heating of cleaning mediumRun dry protectionAutomated container lling and emptyingDedicated cleaning mode for clogged channelsFlow reversal Pulsator
DIAGNOSTIC MODULE
Automatic diagnostics with unmanned switch to cleaning modeOverall veri cation of mold cooling tightness AutomaticIndividual channel tightness veri cation AutomaticSoftware verifying patency of individual channels AutomaticFlow rate measurement with mains waterDiagnostics container ow rate measurementAutomatic conservation after cleaning processRecord of all parameters/works for every moldJuxtaposition of parameters/work reports for every moldDevice tightness testSelf diagnostics allowing for identi cation of malfunction in the case of machine breakdownAutomatic ad ustment of work mode depending on the available air ow
TECHNICAL INFORMATIONS
ATP: 800 301 60F: 800 401 020
DEP: 800 664 82 50 | +49 (0) 2351 437 0
F: 800 664 82 51 | +49 (0) 2351 437 [email protected]
ITP: 800 089 734F: 800 089 735
SKP: 800 142 451 | +420 572 151 754F: 800 142 450 | +420 571 611 996
BEP: +32 (0) 15 28 87 30F: +32 (0) 15 40 51 17
ESP: 900 900 342F: 900 900 343
NLP: +31 (0) 20 654 5571F: +31 (0) 20 654 5572
UKP: +44 2071 3300 37F: +44 2071 3300 36
CHP: +41 0848 567 364F: +41 0848 567 365
FRP: +33 1 49 93 92 23F: +33 1 49 93 92 22
PLP: +800 331 1312 | +32 15 21 50 92F: +800 331 1313 | +32 15 40 51 92
Other countriesP: +32 15 28 87 30F: +32 15 40 51 17
CZP: 800 142 451 | +420 572 151 754F: 800 142 450 | +420 571 611 996
HUP: 0680 205 003 | +32 15 28 87 30
F: +32 15 40 51 [email protected]
PTP: 800 207 900F: 800 207 901