amia systems, layout design, planning & scheduling, appliance
TRANSCRIPT
General Presentation
AMIA Systems, The lean factory layout companySpin-off from the Université Libre de Bruxelles
26/11/2015
Abdelkrim BOUJRAF, Sales & Marketing
M: +32 497 480 970
Emmanuelle VIN, CEO
M: +32 479 727 [email protected]
Drootbeekstraat 13
Brussels 1020, Belgium
www.amia-systems.com
Agenda
① About AMIA Systems
② Setting The Scene: Why reviewing your factory layout ?
③ Customer Pains
④ Business Proposition
⑤ SIMOGGA solution
⑥ Reference cases
⑦ Go-to-market strategy
⑧ Conclusion
26/11/2015
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AMIA Systems is spin-off from the “Université Libre de Bruxelles”
“ AMIA Systems helps managers to visualize, quantify and optimize the operations
of their Production plant, Maintenance site (MRO), or Warehouse using SIMOGGA solutions ”
① Who we are?
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SIMOGGA Solutions
• SIMOGGA Layout design:
– A 2D CAD solution applying material-flow optimization through Cellular Manufacturing methods; a key enabler of increased production speed and flexibility while reducing the capital requirements
• SIMOGGA Planner:
– An Advanced Planning & Scheduling solution to optimize your goals, with limited resources under constraints
• SIMOGGA Appliance:
– Deliver the Overall Equipment Efficiency (OEE) using the Manufacturing Execution Systems (MES) giving Shop floor transparency based on real-time, objective data collected from the machines
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① AMIA Systems
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② Why reviewing your factory layout ? New facility, New orders, Production relocation, M&A
Traffic congestion, delays…
Who initiates the change?
9
HQ defines the strategy
Plant manager and operators
② Scene
③ Customer pain: How do I get the most efficient layout ?
10
Technics used in the past
Visualization
Quantification
Interactivity
Intelligence
Today’s technics for a Visualization, Quantification and Optimization of a facility layout
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Visualizationwith VISIO
QuantificationWith Excel
InteractivityWith magnet
IntelligenceWith simulation
SIMOGGALayout Design
③ Customer Pains
④ AMIA Systems Value proposition
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Visualizeyour flows
Quantifyyour flows
Optimizeyour lay-out
• Global analysis of all traffic and material flows • Show all these flows in a visual way• Create awareness on all movements within the plant
• Compute the impact of all flows on o Distance coveredo Production speedo Cost effectiveness
• Present several scenarios/layouts to value the impact of a change
• Emphasize the most efficient/cost effective scenario
AMIA Systems helps to improve your facility layout
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Lean Manufacturing
Functional layout SIMOGGA Cellular layout
④ Proposition
⑤ Our solution: SIMOGGA Layout Design,intuitive factory lay-out optimization software
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SIMOGGA is a graphical material’ handling system enabling all the actors
in the factory (1) to visualize, quantify and optimize the layout (2) based
on a global flow analysis (3) using a small amount of data built on
SIMOGGA’s optimisation algorithm
View Video
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Traffic
SIMOGGA Layout Design helps you to create the best layout . . .
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Analyze factory flows at macro level
Make a flow analysis without cultural, historical or technical constraints
Cell
M2_1
M4 M6
M5 M2
M4_1M4
M3
M1
MP
PF
M3
M1
M2
M5
M6
PFMP
MachineColor = Type
Raw Material
Finished products
Load
⑤ Solution
. . . taking into account all practical constraints
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Suggest new layout in minimizing the traffic inside the factory
Visualize, evaluate and manipulate the suggested layout
M1
M2
M4M3
M5
M6
M2_1
M4
M6
M5
Alleys
Cell 1 Cell 2
Cell 3
M2 M4_1
M3M1
<- machines
⑤ Solution
SIMOGGA Planner – Today’s technics to Visualize, Quantify and Optimize the schedule and the planning
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Magnetic Planning Boards
Collect data from the field
Project management software
AdvancedPlanning & Scheduling
SIMOGGAPlanner
⑤ Solution
SIMOGGA Planner – Advanced Scheduling & Planning
• OPTIMIZE YOUR GOALS
– Maximize happiness of employees and customers
– Maximize profit
– Minimize your ecological footprint
• WITH LIMITED RESOURCES
– Assets such as machines, buildings, vehicles
– Employees
– Time
– Budget
• UNDER CONSTRAINTS
– Working hours
– Skills and Affinity
– Logistics conflicts
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⑤ Solution
SIMOGGA Appliance - Collect data from the fieldto Visualize-Quantify-Optimize the operations
SIMOGGA Layout Design - Planner - Warehouse
ERP
Production routing
…
Manufacturing Execution Systems (MES)
Machines - IoT
MT connect
OPC-UA SCADA …
Networks
BLE, 2-3-4G LPWAN …
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⑤ Solution
SIMOGGA Layout Design – Planner - ApplianceInteractions with MES, ERP and external parties
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⑤ Solution
How do we deliver the results to our customers?http://www.amia-systems.com/business-process.html
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• ERP (routing)
• MES (machines)
• 3rd parties databases
Extract Routing and Production Data
• Layout Design requires only 6 types of data
• Planner requires goals, resources, constraints
• Appliance requires connected devices
Transform Data to match SIMOGGA
data model
• Set the as-is situation
• Flow decomposition
• Machine duplication
• Independent cells creation
• Set Multiple Operational Objectives
Analyse data using SIMOGGA
• Return on investment
• Multiple factory layouts
• Overall Equipment Efficiency
• and much more
Propose Operational Improvements
⑤ Solution
Questions raised by AMIA Systems’ customers or prospects
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Can you give me the global
view of my factory ?
Could you create cells from our
current factory layout?
Can you identify flows that can be improved without
increasing the CAPEX ?
By how much could you improve the
productivity of our as-is situation?
Could you propose a factory layout for our new building?
Could you revise the production lines and increase
the productivity by 20%?
⑤ Solution
What did AMIA Systems for his customers?
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Better distribution
of the manual
operationsCost/benefit
analysisand more ...
Identify virtual
production lines by
duplicating machines
New layouts proposal with incremental
modifications
Define the “best location of the inventory for
each spare part” instead of Stock “where do we
have free space”
Decrease by ±90% the
workload to manage the products by
families creation
Identify no / low / high machine
loads
Decrease the moves from 9% to 35% depending on initial
layout
⑤ Solution
Questions raised during a due diligence or post-integration phase of an M&A
•Could you conduct an operational unit overview and propose strategic initiatives that can reduce the operational costs?
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⑤ Solution
⑥ Reference customers
Automotive TransportationAviation & Aerospace
Oil & Energy
Machinery Mining & Metals Pharmaceuticals Defense & Space
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Testimonials : towards a collaborative approach
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Solution presented in a visual way to finalize a number of discussions
very flexible in looking at various
scenarios.
Détailler de manière mathématique les constats du terrain
Outcome is both logistic and financial
payout on the short run
Construire des argumentations vers l’atelier et le
management,
Vue d’ensemble du problème de flux, avec beaucoup de données
By G.B. (Supply
Chain Improvement)
By E.S. (Plant Manager Axle Plant)
⑥ References
⑦ Go-to-market strategy: We propose the software & our expertise (Subject Matter Expert)
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AMIA SystemsSIMOGGA,
The facility layout tool
Consulting Operational Excellence Change management
Industrial planner
Indirect
channel
DistributorsPartners
Industries
Business model: the industry lifecycle
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Project (AMIA or Partner)
Continuous Change management (supply chain, OpEx…)
…
SIMOGGA solutions
…
⑦ Go-To-Market
⑧ Conclusion – SIMOGGA solutions
• Intuitive facility layout optimization software
• Visualize and Quantify all material flows
• Optimize your layout to get the most efficient layout
Production Speed; Distance covered; Cost effective
• Give Shop floor transparency based on real-time, objective data collected from the machines (OEE)
• Visual tools for the scheduling and the planning
• Desktop application, no need for a server
• Multiple licences tailored to your specific needs
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Dr Ir Emmanuelle VIN, Founder & CEO
M: +32 479 727.905
Abdelkrim BOUJRAF, Sales & Marketing
M: +32 497 480 970
Questions & Answers
Thank you for your attention
www.amia-systems.com
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Drootbeekstraat 13
Brussels 1020, Belgium