a&m tool-2016-capabilities

Designers and Builders of:Tools, Dies, and Specialized Machinery

Prototype Products Stamping Dies

23102 Vote RoadBatesville, IN. 47006

Phone (812) 934-6533 FAX (812) 934-6533

www.amtoolinc.com

“To be an innovative resource for our customers in providing tooling, gauging, and special machinery.”

Mission Statement

Designers and Builders of:Tools and Dies – Specialized Machinery – Prototype Products – Stamping Dies

A&M Tool, Inc. 23102 Vote RoadBatesville, IN. 47006

Phone (812) 934-6533 FAX (812) 934-6533

• Founded in 1990, A&M Tool, Inc. • 15000 square foot facility.• 100 plus years of combined tooling and manufacturing experience

• Tool Design, Project Management, Quality Processes, Tool Making/Troubleshooting, Manufacturing Engineering, and Business Management.

• A&M centrally located between Indianapolis and Cincinnati to support the customer base.

• Diverse customer baseVarious customers equally spanning the Automotive, Medical, and Consumer Products industries. • Diverse application and expertise.• Advanced design and quality services to support production.

Background



Phone (812) 934-6533 FAX (812) 934-6533

• Design and Fabrication of:• Low Volume production (prototype) and high volume dies• Tooling details and ability to reverse engineer details.

• Design, Fabricate, and Tryout of Tooling and Special Machines:• Fully detailed designs – All components detailed 100% for interchangeability• Manual and semi automatic. • Innovative automated stamping dies• Design to company/plants electrical and safety standards.• Design with flexibility and change over in mind.

• Gages/Fixtures:• Small simple plug gages, to multi-stage part fixturing and gauging with indicator data capture.

• Machining – Design & Fabricate parts• Use our 3-D machining center to support prototype and production builds

• Stamping of Components:• Prototype, low volume production, and validation trials• Production up to 60,000 per year.• Fully equipped to perform layout and inspection for PPAP of production parts per APQP manual

Core Competency



Phone (812) 934-6533 FAX (812) 934-6533

• Product Development• Assist our customer by understanding the application to come up with a robust design.• Design for our customer manufacturing process.• Assist in cost reduction efforts by participating in VA/VE• Utilize our diverse manufacturing experience to assist customers with lessons learned form

other industries

• Design Development• Utilize our in house SolidWorks design expertise to fully develop customer concepts.• Perform design work and generate detailed drawings with customer title block.• Take the initial design concept to fully detailed prints to minimize customer workload

• Contract design services.SolidWorks SoftwareAutoCAD SoftwareSurfCam SoftwareMicrosoft Office 2010PC-DMIS Inspection SoftwareeDrawings 2016

Import capabilities: Parasolids, IGES, Step, .DWG, .DXF

3D design capabilities utilizing SolidWorks 2016 Premium

3D machining capabilities utilizing Surfcam

Additional Services

Manufacturing Equipment

Milltronics 3-Axis High Speed Machining CenterHaas 3-Axis High Speed Machining CenterOmax WaterJet Machine with Tilt-a-jetFanuc Wire EDMMilltronics 3-Axis CNC MillLagun 2-Axis CNC Mill2 Straight Side Press2 Gap Presses8’ Press breakRomer CMMMIG WelderTIG WelderSurface Grinders52” Hydraulic ShearLatheServo press feed

Stamped Part Materials

Aluminum 3003 O temperAluminum 3003 H temperAluminum 3003 cladded (single and double sided)Stainless Steel CRS 1018-1020

Machining Material Familiarity

Aluminum 3003 O temperAluminum 3003 H temperAluminum 3003 cladded (single and double sides)Aluminum 6061Hot Rolled SteelCold Rolled Steel4140A-2O1D-2D-7A-11M4CarbideStainless Steel

• Customer type: Automotive

• Environment: Production

• Application: Bracket Inspection

• Purpose: In-process Gage

• Configuration: True position/Go-No-go

Production Gages

Go/No Go checkTrue Position check

Profile of a surface check

• Application: Heat Exchanger Progressive Die

Production Stamping Dies



• Purpose: Heat exchanger for electric vehicle

• Customer type: Heavy Automotive


• Application: Off-road vehicle/construction vehicles.

• Purpose: Radiator Headers

• Configuration: 1 of 2 stamping dies utilizing an in-house servo advance system to progress the part.

Automated Production Stamping Dies

• Customer type: Heavy Automotive


• Application: Off-road vehicle/construction vehicles.

• Purpose: Core assembly fixture

• Configuration: Manual core builder for building large radiators that range from 2.20” x 10.5” x 16” up to 5.75” x 36” x 84”.

Flexible Assembly Equipment

• Customer type: Medical


• Application: Rivet Press

• Purpose: Fixture and install rivets

• Configuration: Two halves per cycle

• Other: Air over oil hydraulic boost rivet machine

Production Tooling

2 Hand Anti-Tie down controls

Utilization of readily available machinery along with our custom design tooling and work table allow for a simple and quick installation on our customers floor.



• Application: Assembly of clean stamped manifold halves

• Purpose: Mobile work cell

• Configuration: Two parts per cycle

• Other: Quick changeover cart (not shown), Point of entry guarding

Turnkey Workcell

PLC and sensors for in-die sensing



• Application: Locate and drill clean finished bent parts in semi-clean environment

• Purpose: Dedicated / Low cost

• Configuration: Single part per cycle

Special Machinery



• Application: Medical cabinet drawer face panel drill station

• Purpose: Compact work cell


Flexible Tooling



• Application: Medical cabinet drawer face panel drill station

• Purpose: Compact work cell


Flexible Machinery


• Environment: DV/Low Production

• Application: Assembly of small heat exchanger core.

• Purpose: Compact work cell/ Low capital investment

• Configuration: One part

• Other: This particular core builder will accommodate 8 core sizes with adjustments in both length and height. Minimal quick changeover

Design Verification \ Low Production Tooling


• Environment: Low Volume/Production

• Application: Radiator core assembly for low volume and aftermarket.

• Purpose: Low capital investment

• Configuration: One part per cycle

• Other: This particular core builder will accommodate 4 core sizes with adjustments in both length and height. Minimal quick changeover

Flexible Aftermarket Tooling

CNC High Speed Machining Centers



Phone (812) 934-6533 FAX (812) 934-6533

High speed machining and hard milling capabilities is on our list of capabilities with two high speed machining centers. These machines alone have opened up a whole new way to approach many machining challenges faced by the industry today.

Milltronics VM22

Milltronics MB20

Haas VF-2

Stamping PressesA&M Tool stamping abilities range from small to large capacity operations with our various sizes of in-house presses. Having the ability to utilize our de-coilers and automatic feeders allows A&M to accomplish small prototype and large production runs, with ease.



Phone (812) 934-6533 FAX (812) 934-6533

Verson 150 ton30 cycles per min.

42” x 36”

Clearing 75 ton40 cycles per min.

20” x 84”

Minster 32 ton200 to 400 cycles per min.

24” x 15”

Verson 250 ton24 cycles per min.

48” x 84”

Jet Machining CenterAn “Omax 55100 JetMachining® Center” waterjet machine allows A&M to machine a wide range of materials and thicknesses. This machine is equipped with the “Tilt-a-Jet®” option to control taper and allow for much straighter cut in tight turns and tight corners. Cutting travel of the machine is 4’7” x 8’4” with a “Z-Axis” travel of 8”.



Phone (812) 934-6533 FAX (812) 934-6533

Electrical Discharge MachiningThe Fanuc ROBOCUT a-C600iA EDM wire cut machine allows for high reliability and high performance, precise machining. Offering a 15” x 24” table travel, the EDM wire machine can cut materials as thick 12”.



Phone (812) 934-6533 FAX (812) 934-6533

a&m tool-2016-capabilities

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