d-m-e hot runner solutions d-m-e hot runner capabilities
TRANSCRIPT
D-M-E Hot Runner
Solutions
D-M-E Hot D-M-E Hot Runner Runner
CapabilitiesCapabilities
D-M-E Hot Runner
Solutions
Options In Technology
D-M-E Hot Runner
SolutionsOptions In Technology
Externally Heated Systems– Heaters are external to the flow channels– Employs the use of tubular heated manifolds– Large assortment of nozzles and tips– Isolated sealing mechanism
D-M-E Hot Runner
SolutionsOptions in Technology
Internally Heated Systems– Heaters are located inside the flow channel– Uses cartridge heaters to heat distributor tubes and probes– For use with commodity resins– Cost effective
D-M-E Hot Runner
SolutionsOptions in Technology
Valve Gate Systems– Pin shut off eliminates any gate vestige– Uses hydraulic cylinders to actuate pin– Externally heated
D-M-E Hot Runner
Solutions
Options In Ordering
D-M-E Hot Runner
SolutionsOptions In Ordering
Components
• Wide Product Line– D-M-E has the largest supply of standard hot runner
components
• Immediate Delivery– All standard product is available “off-the-shelf”
• Construction– D-M-E provides a complete set of guidelines for mold
makers to build their own hot runner systems
D-M-E Hot Runner
SolutionsOptions In Ordering
Manifold and Components• Custom engineered manifold• All necessary components to complete
a hot half• Plates and assembly are provided by
the moldmaker• Assembly, testing, maintenance, and
operating instructions included
D-M-E Hot Runner
SolutionsOptions In Ordering
Turnkey Hot Runner Systems
• Complete hot half system includes:– Custom engineered manifold– All plates and manifolds custom manufactured
for the specific application– Complete wiring and continuity testing– Fully assembled for bolt-on installation– All riser pads and tips installed per
specification
• D-M-E will provide on-site system start up and personnel training
D-M-E Hot Runner
Solutions
Products & Applications
D-M-E Hot Runner
SolutionsProducts & Applications
• Specifically engineered for highly crystalline resins with narrow operating windows
• Cast Heaters provide superior nozzle heating performance
• Large selection of tip styles for a broad array of applications
• Available in two flow channel diameters – .250 and .375”
CIA High Performance Hot Runner Systems
D-M-E Hot Runner
SolutionsProducts & Applications
• Overall nozzle lengths from 3.00 to 8.00”
• Nozzle bodies are made of H13 tool steel– High reliability
• Manifolds use heavy duty tubular heaters– Longer life– Even heating
• Typical applications– Medium to large parts utilizing
filled and un-filled engineering resins
CIA High Performance Hot Runner Systems
D-M-E Hot Runner
SolutionsProducts & Applications
• Engineered to process a wide spectrum of amorphous and semi-crystalline resins
• Dual distributed external square coil heaters– Linear heat profiles
• Large selection of tip styles– Broad array of applications
• Available in three flow channel diameters:– 0.250, 0.375, 0.625”
EHA Hot Runner Systems
D-M-E Hot Runner
SolutionsProducts & Applications
• Overall lengths from 3.00 to 11.50”
• Nozzle bodies are made of H13 tool steel– High reliability
• Manifolds use heavy duty tubular heaters– Longer life– Even heating
• Typical applications – Medium to large parts– Filled and un-filled amorphous and semi-crystalline resins
EHA General Purpose Hot Runner Systems
D-M-E Hot Runner
SolutionsProducts & Applications
• Designed for optimum processing performance with commodity resin applications
• Nozzle heaters can be serviced in the press
• Five different tips to choose from• Nozzles are available in .312”
and .500” flow diameters • Excellent for applications requiring
cosmetic surfaces• Excellent system for high cavitation,
fast cycling, applications
D-M-E Gate Mate Hot Runner Systems
D-M-E Hot Runner
SolutionsProducts & Applications
• An inexpensive approach for simple applications
• Internally heated flow tubes and probes simplify construction and installation
• Low mold surface temperatures• Probes are available in three styles
up to 10 inches long• Cool-One systems can be provided
with pre-machined gate inserts• Typical applications include low
cavitation systems processing commodity resins
The D-M-E Cool-One System
D-M-E Hot Runner
SolutionsProducts & Applications
• A line of pre-engineered and manufactured tubular heated manifolds
• Designed for use by mold makers who construct hot runner systems in-house
• Available Off-The-Shelf• 2 and 4 drop “In-Line” and “X”
configurations available
D-M-E Meteor Quick Delivery Manifolds
D-M-E Hot Runner
SolutionsProducts & Applications
• Designed for use with most D-M-E standard nozzles and components.
• Flow channels are designed for use with a wide range of applications
• Typical applications include consumer, automotive, and electronic products requiring two to four drop manifolds
D-M-E Meteor Quick Delivery Manifolds
D-M-E Hot Runner
SolutionsProducts & Applications
D-M-E Meteor Quick Delivery Hot Half Assemblies
•Designed for many D-M-E standard mold bases
•3 Week Delivery
•Optional D-M-E mold base and temperature controller
D-M-E Hot Runner
SolutionsProducts & Applications
• Valve Gate for excellent cosmetic appearance, high flow rates, and quicker cycle times
• Completely eliminates gate vestige
• Floating cylinder & pin for maximum reliability
• Pin height is easily adjusted from outside the mold
D-M-E Valve Gate Systems
D-M-E Hot Runner
SolutionsProducts & Applications
• Dual distributed heaters provide effective, linear heat profiles
• Full or bodiless tips available
• Three nozzle flow channel diameters to choose from for medium to maximum flow performance
D-M-E Valve Gate Systems
D-M-E Hot Runner
Solutions
D-M-E Capabilities
D-M-E Hot Runner
SolutionsD-M-E Capabilities
Applications Engineering
• Dedicated staff of mold designers and engineers to assist with:– Product Selection– System Design– Performance Analysis– Moldflow Analysis Services– Technical Advice
D-M-E Hot Runner
SolutionsD-M-E Capabilities
Manufacturing
• Three D-M-E manufacturing plants– On-time deliveries
• State of the art machining centers – Precision machining
• Complete system assembly, wiring, and test
D-M-E Hot Runner
SolutionsD-M-E Capabilities
• D-M-E technical service representatives are globally located for complete coverage and quick availability
• Available for start ups, training or system service
• In-house accessibility for questions and immediate phone assistance
• 1-888-4DMEHOT
Technical Service
D-M-E Hot Runner
SolutionsD-M-E Capabilities
Development Lab
• Ability to test under real world conditions
• Ability to test actual components from field
• Ability to rapidly perform tests with multiple variables
D-M-E Hot Runner
SolutionsD-M-E Capabilities
• In-House capability to rebuild, repair and retrofit hot runner systems
• Service Capability Includes:– Tear down– Cleaning– Inspection– Refurbishing– Replacement– Assembly– Wiring– Testing
Hot Runner Rebuild Services
D-M-E Hot Runner
SolutionsD-M-E Capabilities
D-M-E Delivers!
• All standard hot runner components are available for same day delivery
• D-M-E system delivery times begin from receipt of customer’s final mold prints
• Turnkey system deliveries are typically 4-8 weeks
D-M-E Hot Runner
SolutionsD-M-E Capabilities
D-M-E Quality• D-M-E products are designed, manufactured,
assembled, and serviced in conformance with an ISO-9001 certified quality system