rcm-tool v1.0 demo welcome to the rcm-tool version 1 demonstration. this demo will demonstrate the...
TRANSCRIPT
RCM-Tool v1.0 RCM-Tool v1.0 DemoDemo
Welcome to the RCM-Tool version 1 demonstration. This demo will demonstrate the capabilities and power of the RCM-Tool System. Please select what you would like to have demonstrated!
PerformingRCM-Tool
Analysis
Configurean RCM-Tool
Project
RCM-ToolReporting
Demonstrates how to perform an actual RCM-analysis in
RCM-Tool...
Demonstrates how to perform an actual RCM-analysis in
RCM-Tool...
Demonstrates the reporting capabilities of RCM-Tool...
Demonstrates the reporting capabilities of RCM-Tool...
Demonstrates how to customize and configure
RCM-Tool to your needs...
Demonstrates how to customize and configure
RCM-Tool to your needs...
Doing the actual RCM-analysis using the RCM-Tool Doing the actual RCM-analysis using the RCM-Tool consists of the following step:consists of the following step:
• Step 1: Create the FunctionStep 1: Create the Function Go
• Step 2: Assign EquipmentsStep 2: Assign Equipments Go
• Step 3: Perform the Function Failure AnalysisStep 3: Perform the Function Failure Analysis Go
• Step 4: Perform FMECAStep 4: Perform FMECA Go
• Step 5: Decide Maintenance StrategyStep 5: Decide Maintenance Strategy Go
• Step 6: Assign Maintenance Task & Spare Parts Step 6: Assign Maintenance Task & Spare Parts requiredrequired
Go
•RCM-Tool ReportingRCM-Tool Reporting Go
Performing an RCM-Tool AnalysisPerforming an RCM-Tool Analysis
Function or system hierarchy may be used
Function or system hierarchy may be used
Possible to work with several projects at the same time.
Possible to work with several projects at the same time.
Connected equipment/parts tocurrently selected function
Connected equipment/parts tocurrently selected function
Step 1: Create a Function
RCM steps
The RCM-Tool Workspace ExplorerThe RCM-Tool Workspace Explorer
Step 2: Assign Equipment
Redundant functions may beconnected to “sibling” function
Redundant functions may beconnected to “sibling” function
Possible to make a system hierarchy
by using tag numbers
Possible to make a system hierarchy
by using tag numbers
Degree of redundancy may beentered directly and shown in
the function hierarchy
Degree of redundancy may beentered directly and shown in
the function hierarchy
RCM steps
Step 1: Creating a New FunctionStep 1: Creating a New Function
Press button to assign equipment and parts to the new function.
Press button to assign equipment and parts to the new function.
RCM steps
Step 2: Assign EquipmentStep 2: Assign Equipment
Equipment and parts assigned to perform this function
Equipment and parts assigned to perform this function
The user decides which fieldsthat shall be shown in the
equipment assignmentdialogue. (This is done during
the configuration of the project).
The user decides which fieldsthat shall be shown in the
equipment assignmentdialogue. (This is done during
the configuration of the project).
Step 3: Perform Function Failure Analysis
Several equipment levels may be entered and connected, to
create an equipment hierarchyunder the function hierarchy.
Several equipment levels may be entered and connected, to
create an equipment hierarchyunder the function hierarchy.
If similar equipment is analyzedpreviously, it may be found in
the equipment database and copied.
If similar equipment is analyzedpreviously, it may be found in
the equipment database and copied.
RCM steps
Step 2: Assign EquipmentStep 2: Assign Equipment
Enter function failures, failureobservability and other relevant
information.
Enter function failures, failureobservability and other relevant
information.
Link equipment/parts to therelevant function failure
Link equipment/parts to therelevant function failure
Step 3: Function Failure AnalysisStep 3: Function Failure Analysis
RCM steps
Go to FMECA!Go to FMECA!
You may enter moreequipment/parts if necessary.
You may enter moreequipment/parts if necessary.
RCM steps
Step 3: Function Failure AnalysisStep 3: Function Failure Analysis
Failure Mode, Effect andConsequence Analysis
for the equipment failureleading to the function failure.
Failure Mode, Effect andConsequence Analysis
for the equipment failureleading to the function failure.
Analysis may be savedin the equipment databaseand used for other projects.
Analysis may be savedin the equipment databaseand used for other projects.
Criticalityassessment
Criticalityassessment
RCM steps
Step 4: Perform FMECAStep 4: Perform FMECA
Consequence levels arepicked from pre-defined
dropdown-list
Consequence levels arepicked from pre-defined
dropdown-listConsequence level may becorrected with respect to
probability of occurrence and degree of redundancy
RCM steps
Step 4: Perform FMECA - Criticality AssessmentStep 4: Perform FMECA - Criticality Assessment
Acceptable criticality levelis pre-defined for the
project
Acceptable criticality levelis pre-defined for the
project
RCM steps
Step 4: Perform FMECA - Criticality AssessmentStep 4: Perform FMECA - Criticality Assessment
Criticality results are listedin the FMECA.
Criticality results are listedin the FMECA.
For critical failure modes,preventive maintenance
shall be assigned!
For critical failure modes,preventive maintenance
shall be assigned!
RCM steps
Step 4: Perform FMECA - Criticality AssessmentStep 4: Perform FMECA - Criticality Assessment
By using a Decision LogicDiagram, the optimal maintenance
strategy is identified
By using a Decision LogicDiagram, the optimal maintenance
strategy is identified
RCM steps
Step 5: Decide Maintenance StrategyStep 5: Decide Maintenance Strategy
By answering Yes or No to thequestions asked in the
Decision Logic Diagram, theuser will find the correct
maintenance strategy.
By answering Yes or No to thequestions asked in the
Decision Logic Diagram, theuser will find the correct
maintenance strategy.
RCM steps
Step 5: Decide Maintenance StrategyStep 5: Decide Maintenance Strategy
Changes and updates areeasy to make. If the question
is answered in theFMECA, the answer isgiven automatically.
Changes and updates areeasy to make. If the question
is answered in theFMECA, the answer isgiven automatically.
RCM steps
Step 5: Decide Maintenance StrategyStep 5: Decide Maintenance Strategy
Task description, interval andany logistic requirements are
entered by the user.
Task description, interval andany logistic requirements are
entered by the user.
RCM steps
Step 6: Assign Maintenance TasksStep 6: Assign Maintenance Tasks
Spare parts requirementsmay be identified for all
maintenance tasks
Spare parts requirementsmay be identified for all
maintenance tasks
RCM steps
Step 6: Assign Maintenance Tasks - Required Spare PartsStep 6: Assign Maintenance Tasks - Required Spare Parts
For all functions, the analysis status
can be found in the status bar.
For all functions, the analysis status
can be found in the status bar.
RCM steps
Finshed Performing RCM-analysis: The Function StatusFinshed Performing RCM-analysis: The Function Status
RCM-Tool has the possiblity to generate reports in several RCM-Tool has the possiblity to generate reports in several different ways. This demo path shows how you can utilize and different ways. This demo path shows how you can utilize and customize the reporting capabilities of RCM-Tool to your customize the reporting capabilities of RCM-Tool to your needs.needs.
• Job Sorting - Basic FunctionalityJob Sorting - Basic Functionality Go
•Job Sorting: Configure your own report listingJob Sorting: Configure your own report listing Go
•Generate HTML-reportGenerate HTML-report Go
RCM-Tool ReportingRCM-Tool Reporting
The results from the RCM analysis may be sorted in various ways,
and grouped together by the user. This makes it easy to export results
to the maintenance management system.
The results from the RCM analysis may be sorted in various ways,
and grouped together by the user. This makes it easy to export results
to the maintenance management system.
Job Sorting - Basic FunctionalityJob Sorting - Basic Functionality
Reporting
New groups are easilymade, and given a group
name and a longerdescription.
New groups are easilymade, and given a group
name and a longerdescription.
The maintenance tasksthat belong together are simply
clicked on and addedto the relevant group
The maintenance tasksthat belong together are simply
clicked on and addedto the relevant group
Job Sorting - Basic FunctionalityJob Sorting - Basic Functionality
Reporting
All fields in the RCM analysis may be used as sorting criteria, in
any order.
All fields in the RCM analysis may be used as sorting criteria, in
any order.
The RCM results may besorted in any way, and the user may define his
own sorting preferences.
The RCM results may besorted in any way, and the user may define his
own sorting preferences.
Job Sorting - Configure Your OwnJob Sorting - Configure Your Own
Reporting
The user decideswhich part(s) of theanalysis to show in
the report.
The user decideswhich part(s) of theanalysis to show in
the report.
Generate HTML-ReportGenerate HTML-Report
Reporting
Reports are generated asweb-pages, and may be
shown in any web browser.This makes reading and
distribution easy andeffective.
Reports are generated asweb-pages, and may be
shown in any web browser.This makes reading and
distribution easy andeffective.
Generate HTML-ReportGenerate HTML-Report
Reporting
Generate HTML-ReportGenerate HTML-Report
Reporting
In the function tree, justclick on the function tosee analysis information
and results.
In the function tree, justclick on the function tosee analysis information
and results.
Generate HTML-ReportGenerate HTML-Report
With RCM-Tool you are able to configure your project and With RCM-Tool you are able to configure your project and your RCM-procedure to adapt to your industry segment, as your RCM-procedure to adapt to your industry segment, as wells as reflect your company’s needs and policies.wells as reflect your company’s needs and policies.
The configuration process is accomplished in the RCM-Tool The configuration process is accomplished in the RCM-Tool Project Configuration Wizard and consists of the following Project Configuration Wizard and consists of the following steps:steps:
• Configure Project SettingsConfigure Project Settings Go
•Configure Screens and Data FieldsConfigure Screens and Data Fields Go
•Configure CriticalityConfigure Criticality Go
•Configure Decision TreeConfigure Decision Tree Go
•Build you project!Build you project! Go
•Configure Standard CodesConfigure Standard Codes Go
RCM-Tool Project ConfigurationRCM-Tool Project Configuration
Click Next to continue...Click Next to continue...
Configure Project SettingsConfigure Project Settings
Config. steps
Click Next to continue...Click Next to continue...
Project information isentered first. This may be
altered later.
Project information isentered first. This may be
altered later.
You may base the new project onexisting projects or on predefined
templates, or start from scratchwith the master template.
You may base the new project onexisting projects or on predefined
templates, or start from scratchwith the master template.
Config. steps
Configure Project SettingsConfigure Project Settings
Click Next to continue...Click Next to continue...
Choose analysis parts toalter. If you want to keep thetemplate as is, just continue
without ticking of any ofthe boxes.
Choose analysis parts toalter. If you want to keep thetemplate as is, just continue
without ticking of any ofthe boxes.
Config. steps
Configure Project SettingsConfigure Project Settings
Click Next to continue...Click Next to continue...You may use a function tree with internal numbering,
or your own systemhierarchy with tag numbers.
You may use a function tree with internal numbering,
or your own systemhierarchy with tag numbers.
Config. steps
Configure Project SettingsConfigure Project Settings
Click Edit to continue...Click Edit to continue...
Config. steps
Configure Screens & Data FieldsConfigure Screens & Data Fields
Click OK to continue...Click OK to continue...
Decide if the fieldis to be included, and ifit shall be required to
fill it in.
Decide if the fieldis to be included, and ifit shall be required to
fill it in.
Caption text maybe altered as you
prefer.
Caption text maybe altered as you
prefer.Add help text for the
user. This will appear asthe user points at the
field caption.
Add help text for theuser. This will appear as
the user points at thefield caption.
Define input method.(Free text or pre-defined
drop down lists)
Define input method.(Free text or pre-defined
drop down lists)
Configure Screens & Data FieldsConfigure Screens & Data Fields
Config. steps
Click “Criticality..” to see criticality configuration...
Click “Criticality..” to see criticality configuration...
Config. steps
Configure CriticalityConfigure Criticality
Click “Frequency Correction” to continue...
Click “Frequency Correction” to continue...
You may define yourown criticality
categories.
You may define yourown criticality
categories.
Level tags (consequencelevels) may be defined
as preferred by theuser.
Level tags (consequencelevels) may be defined
as preferred by theuser.
Config. steps
Configure CriticalityConfigure Criticality
A correction matrix with respectto consequence frequency may
be defined. The criticalitylevel may be increased/decreased
depending on the frequency.
A correction matrix with respectto consequence frequency may
be defined. The criticalitylevel may be increased/decreased
depending on the frequency.
Frequency levels maybe defined by the user.
Frequency levels maybe defined by the user.
Click on RedundancyCorrection to continue...
Click on RedundancyCorrection to continue...
Config. steps
Configure CriticalityConfigure Criticality
Click OK to continue...Click OK to continue...
A correction matrix with respectto function redundancy may
also be defined. The criticalitylevel may be increased/decreased
depending on the degree ofredundancy.
A correction matrix with respectto function redundancy may
also be defined. The criticalitylevel may be increased/decreased
depending on the degree ofredundancy.
The user may definedegrees of redundancy
for criticality correction.
The user may definedegrees of redundancy
for criticality correction.
Config. steps
Configure CriticalityConfigure Criticality
You may choose betweenseveral pre-defined decision
logic diagrams.Click “View” to continue...
You may choose betweenseveral pre-defined decision
logic diagrams.Click “View” to continue...
Config. steps
Configure Decision TreeConfigure Decision Tree
Click here to view another decision tree template...
Click here to view another decision tree template...
Config. steps
Configure Decision TreeConfigure Decision Tree
Click here to continue...Click here to continue...
Config. steps
Configure Decision TreeConfigure Decision Tree
If you are certain that you have the project configuration as you want, click finish.
The program then builds the project environment after your specifications.
If you are certain that you have the project configuration as you want, click finish.
The program then builds the project environment after your specifications.
Config. steps
Build Your Project!Build Your Project!
You may define the contents ofall drop-down lists yourself, or
use pre-defined contents.
You may define the contents ofall drop-down lists yourself, or
use pre-defined contents.
Standard codes may alsobe imorted from an Excel
worksheet.
Standard codes may alsobe imorted from an Excel
worksheet.
Config. steps
Configure Standard CodesConfigure Standard Codes
For all projects, one ore moreusers may be defined and
given access.
For all projects, one ore moreusers may be defined and
given access.
Users may be performers, verifiersor administrative users.
Adminstrative users should havespecial training, as they may
make changes to the program.
Users may be performers, verifiersor administrative users.
Adminstrative users should havespecial training, as they may
make changes to the program.
Config. steps
Users and User Rights AssignmentUsers and User Rights Assignment