accident and loss statistics chemical process safety che 258
TRANSCRIPT
Accident and Loss Statistics
Chemical Process SafetyChE 258
Overview Accidents Models Engineering Ethics Loss Statistics Perceptions Example
Definition Accident –
is an undesired event that resulted in unwanted deterioration of
health of a living organism value of an organization quality of the environment
Safety, Hazard, and Risk Safety or loss prevention is the
prevention of accidents by the use of appropriate technologies to identify the hazards of a chemical plant and to eliminate them before an accident occurs.
Safety, Hazard, and Risk A hazard is anything with potential
for producing an accident
Risk is the probability of a hazard resulting in an accident.
Types of Personnel Accidents Struck by Contact by Caught in Caught between Foot-level Fall Exposure
Struck against Contact with Caught out Overexertion Fall to below
Accident Causation Theory “Acts of God” “Pilot Error” – beginning of
industrial revolution “Mismanagement” – current legal
leanings
Heinrich Domino Theory
Predictable chronological sequence of causal factors lead to accidents
Fault of person Unsafe practices Unsafe conditions Accident, and Loss
Developed by H.W. Heinrich in 1920’s
Marcum’s 7 Domino Sequence of “Misactsidents”
Supposes that all accidents can be avoided and that the liability resides with management
Inadequate preparation Substandard performance Miscompensated risks Harmful contact incident Adverse reaction Sustained losses, and Incurred costs
System-Induced Error
An accident occurs if a triggering event occurs at a time when the innate error tendencies of humans as determined by performance influencing factor lead to an error in an unforgiving environment
Developed during the 1980’s
System-Induced Error Innate error tendencies of humans
Fallible memory Reliance on rules Information processing limitations
System-Induced Error Performance influencing factors
Physiological and Psychological state Low motivation Overloaded
Inadequate training
System-Induced Errors Unforgiving Environment
Absence of barriers (physical) to making errors
No support for recovery
System-Induced Error
An accident occurs if a triggering event occurs at a time when the innate error tendencies of humans as determined by performance influencing factor lead to an error in an unforgiving environment
Chemical Engineering Ethics
American Institute of Chemical Engineers
Fundamental PrinciplesEngineers shall uphold and advance the
integrity, honor and dignity of the engineering profession by
1 using their knowledge and skill for the enhancement of human welfare;
2 being honest and impartial and serving with fidelity the public, their employers, and clients;
3 striving to increase the competence and prestige of the engineering profession
Chemical Engineering Ethics
American Institute of Chemical Engineers
Fundamental Canons1 Engineers shall hold paramount the safety, health,
and welfare of the public in performance of their professional duties.
2 Engineers shall perform services only in areas of their competence.
3 Engineers shall issue public statements only in an objective and truthful manner.
4 Engineers shall act in professional matters for each employer or client as faithful agents or trustees, and shall avoid conflicts of interest.
Chemical Engineering Ethics
American Institute of Chemical Engineers
Fundamental Canons5 Engineers shall build their professional reputations
on the merits of their services.6 Engineers shall act in such a manner as to uphold
and enhance the honor, integrity, and dignity of the engineering profession.
7 Engineers shall continue their professional development throughout their careers and shall provide opportunities for the professional development of those engineers under their supervision.
OSHA Occupational Safety and Health
Administration
Established by Congress in 1970 in the “Occupational Safety and Health Act of 1970” OHSAct
OSHA has defined terms related to work related losses
OSHA Definitions Occupational Injury is any injury
such as a cut, fracture, sprain, amputation, etc. which results from an exposure involving a single incident in the work environment.
From Table 1.2 in text
OSHA Definitions Occupational Illness of an employee is
any abnormal condition or disorder, other than one resulting from an occupational injury caused by exposure to environmental factors associated with employment. It includes acute and chronic illnesses or diseases which may be caused by inhalation, absorption, ingestion, or direct contact.
OSHA Definitions Lost Workdays are those days
which the employee would have worked but could not because of occupational injury or illness. Also need to account for diminished long term performance.
OSHA Definitions Recordable Cases are those
involving an occupational injury or occupational illness, including deaths. Not recordable are first aid cases which involve onetime treatment and subsequent observation of minor scratches, cuts, burns, splinters, etc., which do not ordinarily require medical care.
OSHA Definitions Nonfatal cases without lost workdays are
cases of occupational injury or illness which did not involve fatalities or lost workdays but did result in (1) transfer to another job or termination of employment, or (2) medical treatment other than first aid, or (3) diagnosis of occupational illness, or (4) loss of consciousness, or (5) restriction of work or motion.
OSHA Definitions There are tables of
“lost work days” that are assigned to losses of various members of the body
Fatality is equivalent to 24 worker years
OSHA Definitions These “lost work
days” are not only based on how long it will take to recover but also on the individuals diminished ability to carry out the job function
Injury and Loss Statistics There are several different
statistics that have been defined and collected by government and industrial agencies
OSHA Injury & Illness RateOSHA Injury&Illness Rate =(# of Injuries&Illness*200,000)/(Total hrs all
employees)
Based on 100 worker-years40 50
2000hrs wk hrWorkYear yrwk yr
OSHA Lost Workdays Incidence Rate
Same bases, but use lost workdays
Lost Workdays Incidence Rate = (# lost workdays * 200,000)/(Total hrs
worked)
Other Loss Statistics
FAR is the Fatal Accident Rate
FAR=(# of Fatalitiesx108)/(Total hrs all employees)
Based on 1000 workers’ career
Table 1.3 & 1.4 lists several FARs
540 50 5010
hr wk yr hrWCareer careerwk yr career
Other Loss Statistics Fatality Rate
# /
#
Fatalities yrFatalityRate
Total PeopleExposed
Causes of Accidental Death in US
Major causes of death in US
Accident Pyramid Typically there
are numerous property losses and minor injuries for every fatality
“An accident is usually visible the day before it happens”
Risk Risk is the product of the probability of
the occurrence of an accident and the severity of the accident
The Chemical Processing Industry has the possibility for severe accidents due to operating conditions and materials
Engineers try to reduce the probability of occurrence to reduce the risk
In the real world we have to accept some risks
Public Perceptions Public Opinion Poll “Would
you say chemicals do more good than harm, more harm than good, or about the same amount of each”
The Chemical Manufacturers Association (CMA) recently (2000) changed its name to American Chemists Council (ACC) to avoid the word “chemical”
Risk to Human Life Survey You will rank
which causes the greatest number of deaths each year
Each question is the same, only decreasing rank
Causes of death Handguns Smoking Motor Vehicles Private Aviation Commercial
Aviation Alcoholic Beverages Nuclear Power Food Preservatives Pesticides Skiing
Risk to Human Life Survey Start Internet Explorer http://classes.che.umr.edu LIBRIX Front Page Give username and password If first time, username is AFS Email
name and password is Student number
“Risk to Human Life” survey
LIBRIX Go to “My Profile” Change password to your choice so
that you can remember Will use LIBRIX some more during
the semester.
In Class AssignmentThe FAR for travel by car is reported as 57 while
that for travel by air is 240
1) If the average speed of travel is 50 mph by car and 250 mph by air, determine the deaths per million miles travel by car or air.
2) If you are required to make a round trip from St. Louis to Los Angeles, which is the safer mode of transportation as indicated by the statistics?
Solution
6
8
57 1 100.0114
10 50
deaths hr deathsCar MillionMileshr miles MillionMiles
6
8
240 1 100.0096
10 250
deaths hr deathsAir MillionMileshr miles MillionMiles
2) For a fixed distance, air travel is the safest mode
1) Calculations