5s +2s=7s 360 program - green circle, inc.greencircleinc.com/7s-360_final.pdf · training &...

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GCI has extensive experience in Oil & Gas, Petrochemicals, Fertilizer, Cryogenic, Chemicals, Specialty Chemicals, Pharmaceuticals, Pesticides & Insecticides, Dyes, Pigments & Intermediates, Mining, Cement, Steel Plant, Pipelines, Terminals, Engineering Companies, for Large, SME’s, Infrastructure & Construction Projects and all types of Industries. Heavy 7S Audit 7S Action Plan 7S Manual Training & Implementation Inspections & Audits Benefits : 7S is a popular tool used in lean manufacturing environments and its primary benefit is its simple approach. 7S is a process of work place organization and house keeping which is carried out gradually and systematically. The 7S method is a structured program to implement workplace organization and standardization. A well organizes workplace motivates people, both on the shop floor as well as others. 7S improves safety, work efficiency, improves productivity and establishes a sense of ownership To eliminate workplace hazards and waste of materials and resources, workplace organization, cleanliness, and standardization are imperative. The 7S approach is highly effective at removing hazards and waste from your workplace and creating a safer, cleaner, and healthier work environment. Simple techniques are used to develop and improve effective workplace organization, safety, visual communication, and general cleanliness and housekeeping. 5S +2S=7S 360 Program Goal : A self-explaining, self-ordering, self-regulating, and self-improving workplace. 7S Standards : = = Set in Order = Standardize = Shine = Sustain = Safety & Security = Spirit Sort 7S is achieved by following process and Steps: = = Forming 7S Council = 7S Organogram, Roles & Responsibility = 7S Action Plan = 7S Key Performance Indicators = 7S Manual = 7S Awareness Program = 7S Elements Training = 7S Implementation & Monitoring = 7S 3rd Party Audit 7S Gap Audit = = Decrease down time = Raise Employee Morale = Identify Problems more quickly = Develop Control through visibility = Establish convenient work practices = Increase product and process quality = Strengthen employee's pride in their work = Promote stronger communication among staff Improve Safety Our Experience : Our Team : GCI has dedicated qualified & on hand experienced experts & expertise in industrial & infrastructure sector. Time Frame : 7S is flexible program depends upon size of the organization, types of operations. 360 TM 360 TM Process Flow Diagram : 5S +2S=7S 360 Program www.greencircleinc.com [email protected] www.greencircleinc.com [email protected] Seiri - Arrangement Seiton - Organizing Seisou - Cleanup Senjou - Clensing Sakkin - Sterilization Seiri

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Page 1: 5S +2S=7S 360 Program - Green Circle, Inc.greencircleinc.com/7s-360_final.pdf · Training & Implementation Inspections ... 5S+2S =7S 360 Program 7 Eliminate whaS t is not needed Organize

GCI has extensive experience in Oil & Gas, Petrochemicals, Fertilizer, Cryogenic,

Chemicals, Specialty Chemicals, Pharmaceuticals, Pesticides & Insecticides, Dyes,

Pigments & Intermediates, Mining, Cement, Steel Plant, Pipelines, Terminals,

Engineering Companies, for Large, SME’s, Infrastructure & Construction Projects and all

types of Industries.

Heavy

7SAudit

7S ActionPlan

7SManual

Training &Implementation

Inspections& Audits

Benefits :

7S is a popular tool used in lean manufacturing environments and its primary benefit is its simple approach.

7S is a process of work place organization and house keeping which is carried out gradually and systematically.

The 7S method is a structured program to implement workplace organization and standardization. A well organizes workplace motivates people, both on the shop floor as well as others. 7S improves safety, work efficiency, improves productivity and establishes a sense of ownership

To eliminate workplace hazards and waste of materials and resources, workplace organization, cleanliness, and standardization are imperative. The 7S approach is highly effective at removing hazards and waste from your workplace and creating a safer, cleaner, and healthier work environment. Simple techniques are used to develop and improve effective workplace organization, safety, visual communication, and general cleanliness and housekeeping.

5S +2S=7S 360 Program

Goal :

A self-explaining, self-ordering, self-regulating, and self-improving workplace.

7S Standards :

=

= Set in Order

= Standardize

= Shine

= Sustain

= Safety & Security

= Spirit

Sort

7S is achieved by following process and Steps:

=

= Forming 7S Council

= 7S Organogram, Roles & Responsibility

= 7S Action Plan

= 7S Key Performance Indicators

= 7S Manual

= 7S Awareness Program

= 7S Elements Training

= 7S Implementation & Monitoring

= 7S 3rd Party Audit

7S Gap Audit

=

= Decrease down time

= Raise Employee Morale

= Identify Problems more quickly

= Develop Control through visibility

= Establish convenient work practices

= Increase product and process quality

= Strengthen employee's pride in their work

= Promote stronger communication among staff

Improve Safety

Our Experience :

Our Team :

GCI has dedicated qualified & on hand experienced experts & expertise in industrial & infrastructure sector.

Time Frame :

7S is flexible program depends upon size of the organization, types of operations.

360

TM

360

TM

Process Flow Diagram :

5S +2S=7S 360 Program

www.greencircleinc.com [email protected] www.greencircleinc.com [email protected]

Seiri

- Ar

rang

emen

t

Seito

n - O

rgan

izin

g

Sei

sou

- Cle

anup

Senjo

u - C

lensi

ng

Sakkin

- S

teri

liza

tion

Seiri

Page 2: 5S +2S=7S 360 Program - Green Circle, Inc.greencircleinc.com/7s-360_final.pdf · Training & Implementation Inspections ... 5S+2S =7S 360 Program 7 Eliminate whaS t is not needed Organize

Integrated HSEQR Consulting Engineers, Scientists & Trainers(MoEF Recognised Environmental & Research Laboratory)

India

Web:www.greencircleinc.com, Email:[email protected] +9898246340

5S+2S =7S 360 Program

7SEliminate what is not needed

Organize what remains

Clean work area

Schedule cleaning and maintaining

Make 7S a way of life

SUSTAIN

STANDARDIZE

SHINE

SET IN ORDER

SORT

7S

GCI’S Other Programs

GCI offers comprehensive Program based on OSHA 1910:119 & designed from easy implementation by establishing PSM Council as orgnisation,PSM Policy,PSM Action Plan of Training & Manual,PSM Performance Indicators,Plannig & Monitoring, Regular Brain Storming sessions, Field activities and regular Internal & periodic PSM audits.

360PSM

The program has philosophy to prevent & control the accidents by Engineering ,Administrative controls ,Training & PPE’s with Behavioral Based Accident Prevention Program with ZAP Council, Organization, implementation, training, monitoring & Audit program with Zero Accident Target.

Integrated HSEQR Consulting Engineers, Scientists & Trainers(MoEF Recognised Environmental & Research Laboratory)

India

Web:www.greencircleinc.com, Email: [email protected] +9898246340

Contact us for more details & presentation

TM

360ZAP

360ZAP

360PSM

KPLR AO CE &W R EO MF PT LC OE YP ES EE SR

360

TM

360

TM

ALSO AT

www.greencircleinc.com [email protected]