12927 marco cable catalogue 2015 v8mctag available in various colours upvc 50 mcrop wire cutters na...

sales: 01248 72 57 72 fax: 01248 72 57 88 email: [email protected]

steel wire cable tray systemaccessories

Marco Cable Management has further enhanced its reputation, by the

continued growth in innovative products and supportive accessories.

Marco has also invested heavily in new state of the art equipment to

enhance its position as the largest UK manufacturer of Steel Wire Cable

Tray solutions. Additionally, we have also invested in a 25,000 sq ft

dedicated distribution site for the Steel Wire Cable Tray range.

The Steel Wire Cable Tray accessories have been further expanded

to include a new range of fast fix designs. These enable a reduced

installation time on-site. These additions allow Marco to offer a full range

of accessories for every Steel Wire Cable Tray installation requirement.

The Marco Fast Fix Universal Strut Clip allows the tray to be fastened

to strut both quickly and easily, whilst maintaining a sturdy support.

Supplied in packs of 50, the Strut Clip is made secure with one turn of

a screwdriver and can be utilised in both new build and re-fit schemes,

where strut channel is specified. Made from sprung steel, the Strut Clip

has a chromium-free Geomet® finish.

STANDARDS - Marco Steel Wire Cable Tray conforms to the

following standards: BSEN 61537:2007, IEC 61537

web: www.marcocm.com 79


Marco’s New Fast Fix Side Coupler

(MCSSC)

Marco’s Steel Wire Cable Tray accessories include the new Fast Fix

Side Coupler, enabling two lengths of Steel Wire Cable Tray to be

coupled together and secured within seconds. Therefore reducing

installation time on-site whilst meeting and exceeding earth continuity

requirements to standard EN 61537.

The innovative design allows the Marco Fast Fix Side Coupler to be

installed from inside the Steel Wire Cable Tray, allowing for ease of

installation within confined areas.

Supplied in packs of 50, the new Fast Fix Side Coupler is made

secure with one turn of a screwdriver and can be utilised with both

55mm and 106mm depth side walls.

Made from sprung steel, it has a chromium-free Geomet® finish, and

is suitable for both internal and external environments, as well as Data

Centre applications.

Highly Commended

Innovative Commercial Product of the Year

key features Quick and easy to install, saving time on installation

With one turn of a screw driver, Marco’s new Fast Fix Side Coupler is

locked into place

Innovative design allows for installation from inside the Steel Wire

Cable Tray, making the coupler ideal for use within confined spaces

Chromium-free Geomet® finish. Suitable for both internal and external

environments, as well as Data Centre applications

Meets and exceeds EN 61537 standard for electrical continuity

Designed to fit Marco 55mm depth side walls (up to and including

300mm wide trays) and 106mm depth side walls (100mm to 200mm

wide trays only). For all other sizes the MCQC is required.

newproduct



MCDMCL

MCQC

MCSSC

MCFUSC MCQLL

MCDOPMCQLS MCDJB



FINISHES: Pre-Galvanised-PG, Geomet®-GT and Electro-Zinc-EZ

MCCL

MCFCP3

MCMFP

MCSH

MCQFR

MCUSB

MCFCP

MCAMP

MCCA

conduit hole diameters 20 & 25mmmax safe working load (kg): 100

conduit hole diameters 22, 25 & 32mm max safe working load (kg): 100



MCCB MCCS

MCM620NW

MCCM

MCET16 MCSP

MCSP90 MCSB68 MCSB1012

max safe working load (kg): 100max safe working load (kg): 100 will take M6/M8 threaded rod will take M6/M8 threaded rod



MCB35

MCWFB RANGE MCCSB RANGE

MCTS35

MCSB100

max safe working load (kg): 30

MCSB150


MCFFB

max safe working load (kg): 150max safe working load (kg): 20

MCSB50


MCCB RANGE MCWB RANGEMCCFB RANGE

215mm



MCROP

MCTAG

CODE DESCRIPTIONTRAY

WIDTH (mm)FINISH QTY

MCL100 Steel Wire Cable Tray lid - 2m long 100 PG 1








CODE DESCRIPTION SIZE (mm x m) FINISH QTY

MCD30 Steel Wire Cable Tray divider 30 x 3 PG 1



CODE DESCRIPTION SIZE (mm x m) FINISH QTY

MCSSC Fast fix side coupler (to fit MC5550 - MC55300) NA GT 50

MCQC Quick coupler (each bag supplied with tool. Also available separately upon request)

NA EZ GT 50

MCFUSC Fast fix universal strut clip NA GT 50

MCQLS Quick lock small (for trays from 100mm to 200mm)

NA EZ 25

MCQLL Quick lock large (for trays from 300mm to 600mm)

NA EZ 25

MCDOP Drop out plate NA PG 1

MCDJB Divider joining bracket NA EZ 50

CODE DESCRIPTION FINISH QTY

MCCL Clamp large - hole diameter 6.5mm EZ GT 50

MCSH Suspension hanger - hole diameter 10.2mm EZ GT 25

MCFCP Flexible conduit plate (not suitable for 75mm deep range) EZ GT 1

MCFCP3 Flexible conduit plate 32mm PG 1

MCQFR Quick fix riser EZ 1

MCAMP Wall bracket/ACC mounting plate PG 1

MCMFP Multi fix plate PG 1

MCUSB Universal support bracket PG 1

MCCA Nut, bolt and clamp assembly EZ GT 50

MCCB Nut, bolt and clamp assembly EZ GT 50

MCCS Clamp small EZ GT 100

MCCM Clamp medium EZ GT 100

MCM620NW M6 x 20 screw, nut and washer EZ GT 100

MCET16 Earth terminal COPPER 10

MCSP Splice plate PG GT 10

MCSP90 Splice plate with 90 degree bend PG GT 10

MCSB68 Suspension bracket for 6 and 8mm threaded rod EZ / PG 2

MCSB1012 Suspension bracket for 10 and 12mm threaded rod EZ / PG 2

MCSB50 Suspension bracket for MC3050 and MC5550 PG 1



MCB35 Bracket for MC3050 and MC5550 PG 1

MCTS35 Tray support bracket for MC3050 and MC5550 PG 1

MCFFB Fast fix floor bracket PG 10

MCTAG Available in various colours uPVC 50

MCROP Wire cutters NA 1



CODE DESCRIPTION LUGS FINISH QTY

MCCSB100 Fast fix channel support bracket for 100mm wide tray, 200mm long 2 PG 1









CODE DESCRIPTION TRAYWIDTH

*LOAD(Kg) FINISH QTY

MCWFB100 Fast fix wall bracket 100 175 PG 1






MCCFB100 Fast fix ceiling bracket 100 135 PG 1






MCCB100 Cantilever bracket 100 200 PG 1





CODE DESCRIPTION TRAYWIDTH

ADDITIONALCOMPONENTS FINISH QTY

MCWB50 Wall/floor bracket 50MCTS35 / MCCB or MCB35 / MCM620NW

PG 1

MCWB100 Wall/floor bracket 100 MCCL / MCM620NW PG 1




MCWB400 Wall/floor bracket 400 MCCL x 2 / MCM620NW x 2 PG 1





MCFUSCFast fix universal

strut clip

MCCL2 MCCL large clamps with MCM620NW hex screw & flanged nut

MCSHSuspension hanger

MCWFBFast fix wall bracket

MCQFRQuick fix riser and

floor support

MCCANut, bolt & clamp

assembly

MCFCPFlexible conduit plate 20 & 25mm glands

MCCB200Cantilever bracket.

Other widths available

MCSB100Suspension bracket for MC30100 & MC55100.MCSB50 & MCSB150 also available

MCDOPDrop out plate

MCSPSplice plate

MCWBWall bracket

MCFCP3Flexible conduit plate

22, 25 & 32mm glands

MCAMPAccessory mounting

plate. Not suitable for 30mm tray

1

5

9

13

2

6

10

14

3

7

11

4

8

12

1

2

3

4

56

7

810

11

13

912

14

steel wire cable tray system


MCSB50Suspension bracket for

MC3050 & MC5550

MCQLSQuick lock small.

For trays from 100-200mm

MCTS35Tray support bracket for

MC3050 & MC5550

MCSB68 & 1012Suspension bracket,

self locking

MCWBFloor bracket

MCAMPWall bracket-use with

MC5550 tray

15

MCCSBFast fix support channel

MCCFBFast fix ceiling

bracket

21

MCB35Bracket for MC3050

& MC5550

24 25 26

MCSSCFast fix side coupler

27

MCFFBFast fix floor bracket

18

MCQLLQuick lock large.

For trays from 300-600mm

22

23

MCQCQuick coupler

19 20

16 17

20

23

24

25

16

18

17

1921

22

26

Bends, T-Junctions and CrossoversEasily fabricated on-site using MCCA clamps and MCSP splice plates

27


steel wire cable tray systemfabrication guide

Available in Electro-Zinc, Pre-Galvanised, Powder-Coated, Hot-Dip

Galvanised and Electro-Zinc Plus. Marco Steel Wire Cable Tray is offered

in three depths – 30mm, 55mm and 106mm*. A wide range of fittings is

available to join and support the Steel Wire Cable Tray.

The following section is intended to be used as a guide to fabricating Steel

Wire Cable Tray fittings on-site.

Example of MC55300 - MC55200

MCCA x 3 or MCCB x 2 plus MCSP x 50mm

REDUCERS

MC55300 and MC55100

TYPICAL FABRICATED REDUCER COMPONENTS

MCCA x2

MCCA x2

MCSP x1

All bends can be easily fabricated on-site

WIRE CUTTING DIRECTIONS

INCORRECTCORRECT

Please refer to BEAMA Best Practice Guide

for additional installation instructions *75mm depth Steel Wire Cable Tray supplied to order.


steel wire cable tray systemfabrication guide - large radius bend

NEW LARGE RADIUS BEND

MC55200

Alternate sections to be removed. Example of MC55200, MCCA x 2, MCCB x 2, MCSP x 50mm x 1 [to be cut to size on-site]

NEW LARGE RADIUS BEND - QUICK FIT ASSEMBLY

TRAY WIDTH 100mm 150mm 200mm 300mm 400mm 450mm 500mm 600mm

REMOVE SEGMENTS

2 3 4 6 8 9 10 12

MCQLS 2 3 4

MCQLL 6 8 9 10 12

TRAY WIDTH (mm) FASTENING TYPE MCCB MCCA REMOVED

SEGMENTS

50 MCCB x 4 x4 1 2

100MCCB x 2 MCSP x 50mm x 1

x3 3

150MCCB x 2MCSP x 50mm x 1

x4 4

200

MCCA x 2MCCB x 2 MCSP x 50mm x 1

x2 x2 4

300


x2 x4 6

400

450


x2 x6 8

500 MCCA x 9 x9 9

600 MCCA x 11 x11 11




steel wire cable tray systemfabrication guide - small radius bend

TRAY WIDTH (mm) FASTENING TYPE MCNW620

MCCL x2 MCCA REMOVED SEGMENTS A

REMOVED SEGMENTS B

50 MCCA x1 1 -

100 MCCA x1 1 1

150MCCL x 2

MCM620NW x 1x1 1 2

200MCCL x 2

MCM620NW x 1x1 1 2

300MCCL x 2

MCM620NW x 1x1 2 2

400MCCL x 2

MCM620NW x 1x1 2 4

450MCCL x 2

MCM620NW x 1x1 2 4

500 MCCA x 9 x1 2 5

600 MCCA x 11 x1 2 6


REMOVE

SEGMENTS 'A'

REMOVE

SEGMENTS 'B'

REMOVE

SEGMENTS 'B'

MC55100

Example of MC55200, MCCL x 2, MCM620NW x 1


steel wire cable tray systemfabrication guide - right angle bend

TRAY WIDTH (mm)

FASTENING TYPE MCCA REMOVED

SEGMENT

100 MCCA x2 1

150 MCCA x2 1

200 MCCA x2 1

300 MCCA x2 2

400 MCCA x2 2

450 MCCA x2 2

500 MCCA x2 2

600 MCCA x2 2


MC55100

Example of MC55200, MCCA x 2

REMOVE

SEGMENTS

RE

MO

VE

SE

GM

EN

TS





steel wire cable tray systemfabrication guide - radius tee-junction and crossovers

TRAY WIDTH (mm)

FASTENING TYPE MCCB MCCA

REMOVED SEGMENTS

REMOVED SEGMENTS

A1 A2 B1 B2

100 MCCA x3 1 1

150

MCCA MCCB x 2 MCSP x 50mm

x2 x1 3 2 1 1

200 MCCA x3 3 2 1 1

300 MCCA x4 4 2 1 1

400 MCCA x4 5 2 1 1

450 MCCA x4 5 2 1 1

500


x2 x2 6 2 1 1

600


x2 x2 6 2 1 1


MC55100

Example of MC55200, MCCA x 3 or MCCB x 2 plus, MCSP x 50mm STANDARDS - Marco Steel Wire Cable Tray conforms to the



REMOVE

SEGMENTS 'A2'

REMOVE

SEGMENTS 'A1'

REMOVE

SEGMENTS 'A1'

REMOVE

SEGMENT 'B2'

REMOVE

SEGMENT 'B1'


steel wire cable tray systemfabrication guide - tee-junction with right angle and crossovers

TRAY WIDTH (mm)

FASTENING TYPE MCCB MCSP90 REMOVED

SEGMENTS

100MCCB

MCSP90x4 x2 1

150MCCB

MCSP90x4 x2 1

200MCCB

MCSP90x4 x2 2

300MCCB

MCSP90x4 x2 2

400MCCB

MCSP90x4 x2 3

450MCCB

MCSP90x4 x2 4

500MCCB

MCSP90x4 x2 5

600MCCB

MCSP90x4 x2 6


MC55200 fixing a MC55100

Example of MC55200 fixing a MC55100: MCCB x 4 MCSP90 x 2 STANDARDS - Marco Steel Wire Cable Tray conforms to the




steel wire cable tray systemrecommendations

WALL SUPPORT BRACKET RECOMMENDATIONS

REF NO DIMENSIONS (mm)

FAST FIX WALL BRACKET

CANTILEVER BRACKET

WALL/FLOOR BRACKET MCAMP MCB35

MC3050 30 x 50 - MCCB100* MCWB50 -

MC30100 30 x 100 MCWFB100 MCCB100 MCWB100 / MCCSB100 - -





MC30450 30 x 450 MCWFB450 - MCWB450 / MCCSB450 - -

MC30500 30 x 500 - - MCWB500 / MCCSB500 - -

MC5550 55 x 50 - MCCB100* MCWB50







MC55500 55 x 500 - - MCWB500 / MCCSB500 - -

MC55600 55 x 600 - - MCWB600 / MCCSB600 - -







MC106500 106 x 500 - - MCWB500 / MCCSB500 - -

MC106600 106 x 600 - - MCWB600 / MCCSB600 - -

SUSPENSION BRACKET RECOMMENDATIONS


SUPPORT CHANNEL STANDARD/FAST FIX

MCSB68 MCSB1012 MCSH MCSB50 MCSB100 MCSB150

MC3050 30 x 50 - - - -

MC30100 30 x 100 MCCSB100 - -

MC30150 30 x 150 MCCSB150 - -

MC30200 30 x 200 MCCSB200 - - -

MC30300 30 x 300 MCCSB300 - - - - -

MC30400 30 x 400 MCCSB400 - - - - -

MC30450 30 x 450 MCCSB450 - - - - -

MC30500 30 x 500 MCCSB500 - - - - -

MC5550 55 x 50 - - - -

MC55100 55 x 100 MCCSB100 - -

MC55150 55 x 150 MCCSB150 - -

MC55200 55 x 200 MCCSB200 - - -

MC55300 55 x 300 MCCSB300 - - - - -

MC55400 55 x 400 MCCSB400 - - - - -

MC55450 55 x 450 MCCSB450 - - - - -

MC55500 55 x 500 MCCSB500 - - - - -

MC55600 55 x 600 MCCSB600 - - - - -

MC106100 106 x 100 MCCSB100 - - -

MC106150 106 x 150 MCCSB150 - - -

MC106200 106 x 200 MCCSB200 - - - - -

MC106300 106 x 300 MCCSB300 - - - - -

MC106400 106 x 400 MCCSB400 - - - - -

MC106450 106 x 450 MCCSB450 - - - - -

MC106500 106 x 500 MCCSB500 - - - - -

MC106600 106 x 600 MCCSB600 - - - - -

Suspension brackets can be used effectively only up to a certain weight. For larger Steel Wire Cable Tray, support channels are recommended. * Due to a central wire running down the length of the tray a MCB35 is needed. **Due to a central wire running down the length of the tray, central suspension brackets would need to be staggered.


steel wire cable tray systemfinish applications

ELECTRO-ZINC PRE-GALVANISED POWDER-COATEDHOT-DIPPED GALVANISED

ELECTRO-ZINC+*

STANDARDS BSEN 12329:2000 BSEN 10244-2 BSEN13438 BSEN ISO1461:2009 BSEN 12329:2000

INTERIOR INSTALLATION

NON-CORROSIVE

INTERIOR INSTALLATION

CORROSIVE

EXTERIOR INSTALLATION

MODERATELY CORROSIVE

EXTERIOR INSTALLATION

SEVERELY CORROSIVE

FOOD INDUSTRIES

DATA CENTRES

COUPLER RECOMMENDATIONS


MCQC QUICK COUPLER

MCCA COUPLER

MCSSC COUPLER

SIDE BASE SIDE BASE SIDE BASE

MC3050 30 x 50

MC30100 30 x 100

MC30150 30 x 150

MC30200 30 x 200

MC30300 30 x 300

MC30400 30 x 400

MC30450 30 x 450

MC30500 30 x 500

MC5550 55 x 50

MC55100 55 x 100

MC55150 55 x 150

MC55200 55 x 200

MC55300 55 x 300

MC55400 55 x 400

MC55450 55 x 450

MC55500 55 x 500

MC55600 55 x 600

MC106100 106 x 100

MC106150 106 x 150

MC106200 106 x 200

MC106300 106 x 300

MC106400 106 x 400

MC106450 106 x 450

MC106500 106 x 500

MC106600 106 x 600

This table is intended to be used as a guide only. For large volumes of cable, more support may be necessary.


following standards: BSEN 61537, IEC 61537

Marco Hot-Dipped Galvanised Steel Wire Cable Tray is manufactured primarily to provide

an effective protection against corrosion protection, and does not possess the same

aesthetic surface as other finishes. Differences in colour and surface finish can occur as

a direct result of the galvanising process, which has no detrimental affect to the quality of

the anti-corrosion protection.

For instances where aesthetics (colour or smoothness of the surface) play an important

role in the installation, Marco recommends a Powder-Coated finish.

RECOMMENDED POSSIBLE NOT RECOMMENDED

*Exterior installation for short period only, followed by interior installation in a dry atmosphere.

steel wire cable tray systemcable capacities

TABLE SHOWING APPROXIMATE CABLE CAPACITIES OF ALL STEEL WIRE CABLE TRAYS USING A 50% FILL RATIO

MC30 APPROX CABLE CAPACITY UNDER NEC 50% RULE

CABLE TRAYTOTAL FILL AREA

(mm2)

NEC 50% RULE: ALLOWABLE FILL

AREA (mm2)

CAT 5e 4-pr UTP (4.9mm diam)

CAT 6 4-pr UTP (6.5mm diam)

CAT 6a 4-pr UTP (8.9mm diam)

MC3050 1400 700 37 21 11

MC30100 2800 1400 74 42 23

MC30150 4200 2100 111 63 34

MC30200 5600 2800 148 84 45

MC30300 8400 4200 223 127 68



(mm2)


AREA (mm2)




MC5550 2600 1300 69 39 21

MC555100 5200 2600 138 78 42

MC555150 7800 3900 207 118 63

MC555200 10400 5200 276 157 84

MC555300 15600 7800 414 235 125

MC555400 20800 10400 552 313 167

MC555450 23400 11700 620 353 188

MC555500 26000 13000 689 392 209

MC555600 31200 15599.95 827 470 251



(mm2)


AREA (mm2)




MC106100 10303 5152 273 155 83

MC106150 15452 7726 410 233 124

MC106200 20600 10300 546 310 166

MC106300 30903 15452 819 466 248

MC106400 41200 20600 1092 621 331

MC106450 46348 23174 1229 698 373

MC106500 51503 25752 1366 776 414

MC106600 617800 30900 1639 931 497


12927 marco cable catalogue 2015 v8mctag available in various colours upvc 50 mcrop wire cutters na...

Documents