yamaha gladiator

8/13/2019 Yamaha Gladiator

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FMSCI Yamaha Gladiator Page : 1

The Federation of Motor Sports Clubs of India"Krishna Towers - I", VI Floor, Apt. 25

New No.50, Sardar Patel Road, Chennai 600 113Phone : +91-44-22352673, Fax : +91-44-22351684email : [email protected], website : www.fmsci.org

2 Wheeler FMSCI Technical Data Form

No.TDF070003 Valid From :14thJune 2007 Valid to :

Article Description

1. General

101 Manufacturer's Name YAMAHA MOTOR INDIA PVT LTD

102 Manufacturer's addressA-3 Surajpur Industrial Area .Noida Dadri Road, Surajpur 201306

Gautam Budh Nagar (U P)

103 Brand name YAMAHA

104 Model GLADIATOR

Model Year 2006

Model Identification Name YAMAHA GLADIATOR

Beginning Serial No. 5YY8:5YY800001, 5YYC : 5YYC00001

End Serial No. In Production

105 Type Motorcycle

106 Minimum weight(Without fuel/fairings/rider) 99 kgs

2. Engine

201 Type of Engine Four Stroke

202 Number of Cylinders One

a) Bore 54 mm

b) Stroke 54 mm203

c) Conrod length 123 mm

204 Cubic capacity 123.7 cc

205 Minimum Volume of Cylinder Head 15.20 cc

206 Compression Ratio 10.0: 1

Piston

a) Material Aluminum

b) Minimum Weight (with piston pin,circlips and piston rings as per manual)

113.4 gms

c) No. of Rings / Piston 3/1

207

d) Piston pin offset 0.50 mm


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e) Piston pin material Steel

Material

a) Crankcase Aluminium

b) Cylinder barrel Cast Iron208

c) Cylinder head Aluminiumd) Generator cover Aluminium

e) Primary case cover N/A

f) Clutch cover Aluminium

g) Crankshaft cover N/Ah) Gear Box cover N/Ai) Ignition cover N/Ak) Cylinder head cover (valve) Aluminium

Quantity of Spark Plug / Cylinder One

Material Weight

Crank shaft Steel 2.5 kgs

Conrod Steel 120 gms

209Thickness of tightened cylinder headgasket

0.28 mm

210Position of Cylinder & head relativeto the Crank Case

FORWARD INCLINED

a) Method of cooling Air211

b) Type of liquid NOT APPLICABLE

212Does the cylinder have a sleeve or linerIf yes, material

Cast Iron

213 Cylinder barrel coating NA

214 Method of Induction Poppet valve

A) Fuel feed by Carburettor

a) Make UCAL

b) Type / Model 5YY / BS 25

c) Venturi diameter 23 mm +/- 0.25 mm

d)Maximum diameter of Carburettor exitport

N / A

215

e) Length of adaptor N / A

B) Fuel feed by Injection N /A

a) Make N /A

b) Model N /A

c) Kind of fuel measurement N / A

215

d) Dimensions of intake pipe at thethrottle or slide location

N /A


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e) Number of effective fuel outlets N /Af) Position of injectors N /Af1) Manifold / Cylinderhead N /Ag) Sensors of injection system N /Ah) Actuators of injection system

N /AFor Two Strokes Only

a) Number of Ports N /ATotal N /AIntake N /ATransfer N /ABoost N /A

216

Exhaust N /Ab) Height of Ports N /AIntake N /A216Transfer N /ABoost N /AExhaust N /Ac) Width of Ports N /AIntake N /ATransfer N /ABoost N /A

216

Exhaust N /AFor Four Strokes only

Inlet valves

a) Number One

b) Diameter 25.90~26.10 mm

c) Stem dia 4.90 ~ 4.98 mm

d) Overall length 64.4 mm

217

e) Weight 20 gms

Exhaust valves

a) Number ONEb) Diameter 21.90 ~ 22.10 mm

c) Stem dia 4.90 ~ 4.98 mm

d) Overall length 63.5 mm

218

e) Weight 19.5 gms

Maximum valve lift219

a) Intake 6 mm


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b) Exhaust 6 mm

220 Type of valve operation Tappet Rockerarm

Ratio

a) Rocker Arm -221

b) Oscillating lever -222 Overhead valve Yes

223 Overhead CAM Yes

224 Pushrod No

225 Method of Cam shaft drive Chain

CAM Timing

a) Inlet opens 29 Degree BTDC

b) Inlet closes 59 Degree ABDC

c) Exhaust opens 54 Degree BBDC

226

d) Exhaust closes 34 Degree BTDC

227 CAM dimensions

a) Inlet A= 25.8 ~ 25.96 mm

B= 21.1 ~ 21.29 mm

b) Exhaust A= 25.8 ~ 25.94 mm

B= 20.9 ~ 21.15 mm

c) Weight of the Cam 135 gms

d) Weight of the bush / es N/A

e) Dimension of the bush / es N/A

Applicable to both 2 & 4 Stroke Engines

228 Type of Ignition Spark Digital Ignition

229 Starting Devices Both

a) Clutch Wet230

b) Method of operation Cable

c) Weight of Clutch Basket (full assembly) 1675 gms

Transmission Manual

Primary Drive Thru Gears

a) Method of primary drive Gearb) If gear drive Helical

Primary Drive Ratio 3.4 : 1

If gears / Chain

a) No. of teeth Drive =20 , Driven = 68

b) Thickness Drive = 17mm, Driven = 12mm

231

if belt N /A


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a) Diameter of pulleys N /AGear Box

a) Shell Material Aluminium

b) No. of speeds 5 speeds232

c) Material of gears SteelGear Ratio No. of teeth Thickness

First 3.000 33 11 9.6mm 12mm

Second 1.777 32 18 9.3mm 9mm

Third 1.316 25 19 13mm 8.75mm

Fourth 1.045 23 22 9.5 mm 8.5 mm

Fifth 0.875 21 24 9.35 mm 9.mm

Sixth N / A N / A N / A


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Cam lift in mm (dismounted camshaft)

Intake Exhaust

RotationAngle inDegrees

Lift inMm

RotationAngle inDegrees

Lift inmm

Rotationangle inDegrees

Lift inMm

Rotationangle inDegrees

Lift inmm

0 4.931 4.899 0 4.891

-5 4.900 +5 4.801 -5 4.959 +5 4.861

-10 4.810 +10 4.633 -10 4.763 +10 4.772

-15 4.662 +15 3.665 -15 4.600 +15 4.627

-30 3.903 +30 1.959 -30 3.662 +30 3.874

-45 2.729 +45 0.244 -45 2.012 +45 2.709

-60 1.288 +60 0.161 -60 0.207 +60 1.273

-75 0.246 +75 0.081 -75 0.066 +75 0.206

-90 0.164 +90 0.001 -90 0.000 +90 0.100-105 0.085 +105 0.000 -105 - +105 -

-120 0.006 +120 - -120 - +120 -

-135 0.000 +135 - -135 - +135 -

-150 - +150 - -150 - +150 -

A shift of +/- 2 degrees of the whole measurement is accepted

Secondary Drive

a) Method of Secondary Drive Chain

b) Secondary Drive Ratio 45 / 14 3.214

c) If chain, No. of teeth 120 Links

233

d) If belt, diameter of pulleys N / A

3 Chassis and Suspension

a) Main frame type Double cradle301

b) Material (Gussets / Tubes) Steel tubes

Front Suspension

a) Method of suspension Telescopic

b) Front tube O.D. 30 mm302

c) Lower Slider O.D. -

Rear Suspension

a) Method of suspension Twin Shock

b) Swinging Arm Type Rectangular Box Section303

c) Material Aluminium


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Wheels Both Alloy & Spokes

a) Front wheel rim diameter 18304

b) Width 1.6

c) Rear wheel rim diameter 18

305 d) Width 1.6

306 Oil Tank Capacity ENGINE OIL 1200

Fuel Tank

a) Capacity 13 Litres307

b) Material Metallic sheet

308Has the fuel system anelectrical pump

No

4 Exhaust System

401 Detachable baffles No

402Weight of the silencer system with bolts forfixing the same

6.3 Kgs

403 Inner diameter of the bend of the silencer 20 mm


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Right side view of the vehicle


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Left Side view of the vehicle


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Carburettor showing exit port

Frame


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View of Engine / Crankcase Assembly(Left side / Right side / Front side)


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View of the Engine / Crankcase Assembly(Rear view / Top view / Bottom view

yamaha gladiator

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