woven & welded

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Our original core products of woven and welded materials have been used in architecture for years and have transformed the way we think about mesh.

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Page 1: Woven & Welded

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Woven &

WeldedWoven and Welded

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Page 2: Woven & Welded

10 1111

Introduction

The origins of woven wire mesh in architecture and design are based on

industrial applications involving filtration and separation. More recently

architecture has adopted these materials for their outstanding visual impact,

strength and versatility. Our range of woven meshes have been designed

and selected with this in mind, with the GKD materials at the very forefront.

Although there are standard fixing methods, which are illustrated in this

book, many of the projects shown using woven meshes have individually

designed fixings and finishings to suit the clients’ needs.

The increased use of these materials in architecture and design has led

to a number of innovations and exciting new products which you will find

in the following pages.

Product Properties

As a raw material woven wire mesh offers unique

properties to the designer, combining exceptionally

large panel sizes with flexibility and efficient fastening

techniques. The variety of weaves allows the

issues of transparency, acoustics and airflow to

be resolved through the correct choice of mesh.

Creative lighting accentuates the visual impact

of the material from simple lighting to full image

projection as recently showcased on the Bernabeu

Stadium in Spain.

The pre-crimped and welded meshes have many

of the aesthetic and acoustic properties of the

cable meshes with the additional benefits of natural

rigidity. Designed to be more effective over smaller

areas, these meshes are ideal for balustrading and

screening applications.

Our entire woven and welded mesh range can be

made from high-grade 316 quality steel, which is

suitable for almost all environments and offers the

greatest resistance to corrosion and discolouration.

NB. Minimum order quantities may apply to certainproducts in this section.

The Manufacturing Process

Our woven meshes are manufactured using hybrid

automated looms. The warp rods or wires are

stretched and spaced vertically, a shuttle then fires

back and forth adding the weft material. Depending

on weave components, sheets of up to 8 metres in

width and of practically unlimited length are possible

(please note that these larger panels are only

available using cable meshes).

The construction of this material allows flexibility

in one direction whilst maintaining a degree of

rigidity in the other. Tensioning the mesh correctly

through fixing methodology will add additional rigidity

and stability to the entire assembly if required.

The pre-crimp meshes are woven in a similar

way also using looms. These meshes offer a rigid

panel that requires no tensioning making it ideal

for specific applications such as balustrading.

Materials

It is also worth considering that whilst the

majority of meshes are specified in either

Stainless Steel 304 or 316L, other materials

are available for bespoke weaves including

Bronze, Brass, Aluminium and Copper.

Page 3: Woven & Welded

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Case Study

Carlyle Square, London

This commissioned sculpture was a relatively

unusual application for a material that is more

commonly associated with cladding and screening.

The material was hung under tension with

water flowing from the bespoke fixings, with

the final piece being beautifully enhanced through

sensitive lighting.

Specification

Designer: Andrew Ewing

Contractor: N/A

Mesh Type: Lamelle

Material: Stainless Steel 316L

Rods: 1.5mm

Finish: Bright Mill with cable ends welded

Page No: 18

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Baltic

Material: Stainless SteelOpen Area: 43%Wire Diameters: 2.5mm x 2mmCable Pitch: 6mmWeft Wire Pitch: 8mmThickness: 5.5mmWeight: 7.8kg/m2

Maximum Mesh Width: 6mStandard Fixing Detail: Clamping Profiles

Ocean

Material: Stainless SteelOpen Area: 21%Wire Diameters: Cable 3mm, Rod 3mmCable Pitch: 5mmWeft Wire Pitch: 10mmThickness: 7.5mmWeight: 14.8kg/m2

Maximum Mesh Width: 6mStandard Fixing Detail: Clamping Profiles

Luna

Material: Stainless SteelOpen Area: 42.3%Wire Diameters: 1.75mm x 0.6mm HalfroundPitch: 5mmThickness: 1.3mmWeight: 2.8kg/m2

Maximum Mesh Width: 3mStandard Fixing Detail: Clamping Profiles

Delphin

Material: Stainless SteelOpen Area: 31.7%Wire Diameters: 1.8mm, 1.75mm x 0.6mmCable Pitch: 3.2mmWeft Wire Pitch: 6mmThickness: 3mmWeight: 5.2kg/m2

Maximum Mesh Width: 6mStandard Fixing Detail: Clamping Profiles

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Futura 240

Material: Stainless SteelOpen Area: 61.5%Wire Diameters: Cable 2 x 2.75mm, Rod 4mmCable Pitch: 40mmWeft Wire Pitch: 14.5mmThickness: 10mmWeight: 9.35kg/m2

Maximum Mesh Width: 6mStandard Fixing Detail: Inserted Round Bar with Eyebolts

Futura 3110

Material: Stainless SteelOpen Area: 65.9%Wire Diameters: Cable 3 x 2.75mm, Rod 4mmCable Pitch: 110mmWeft Wire Pitch: 14.5mmThickness: 10mmWeight: 8.48kg/m2

Maximum Mesh Width: 6mStandard Fixing Detail: Inserted Round Bar with Eyebolts

Sambesi

Material: Stainless SteelOpen Area: 40%Wire Diameters: Cable 4.2mm, Rod 3mmCable Pitch: 50mmWeft Wire Pitch: 6mmThickness: 7mmWeight: 11.2kg/m2

Maximum Mesh Width: 6mStandard Fixing Detail: Inserted Round Bar with Eyebolts

Tigris

Material: Stainless SteelOpen Area: 62.1%Wire Diameters: Cable 3 x 2mm, Rod 3mmCable Pitch: 80mmWeft Wire Pitch: 10mmThickness: 6.2mmWeight: 6kg/m2

Maximum Mesh Width: 6mStandard Fixing Detail: Inserted Round Bar with Eyebolts

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Lamelle

Material: Stainless SteelOpen Area: 44.3%Wire Diameters: Cable 4 x 0.75mm, Rod 1.5mmCable Pitch: 26.4mmWeft Wire Pitch: 3mmThickness: 3mmWeight: 5.15kg/m2

Maximum Mesh Width: 6mStandard Fixing Detail: Inserted Round Bar with Eyebolts

Mandarin

Material: BronzeOpen Area: 37.2%Wire Diameters: 3 x 0.5mm x 0.5mmCable Pitch: 3.5mmWeft Wire Pitch: 1.43mmThickness: 1.3mmWeight: 2.4kg/m2

Maximum Mesh Width: 3mStandard Fixing Detail: Clamping Profiles

Lago

Material: Stainless SteelOpen Area: 44%Wire Diameters: Cable 4 x 1mm, Rod 2mmCable Pitch: 36mmWeft Wire Pitch: 4mmThickness: 3.5mmWeight: 6.8kg/m2

Maximum Mesh Width: 6mStandard Fixing Detail: Inserted Round Bar with Eyebolts

Kiwi

Material: Stainless SteelOpen Area: 37.2%Wire Diameters: Cable 3 x 0.5mm, Rod 0.5mmCable Pitch: 3.5mmWeft Wire Pitch: 1.43mmThickness: 1.3mmWeight: 2.25kg/m2

Maximum Mesh Width: 3mStandard Fixing Detail: Clamping Profiles

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Crystal Lago 128/One

Materials: Stainless Steel 316Crystal Design: Long Pearl 25/8mm

Single Pearl 7mmOpen Area: 44%Wire Diameters: Cables 4 x 1mm, Rod 2mmCable Pitch: 36mmThickness: 8mmMaximum Width: 6mWeight: 6.5kg/m2

Standard Fixing Details: Inserted Round Bar with Eyebolts

Crystal Sambesi 132/Two

Materials: Stainless Steel 316Crystal Design: Single Pearl 14mmOpen Area: 40%Wire Diameters: Cables 4 x 2mm, Rod 3mmCable Pitch: 50mmThickness: 14mmMaximum Width: 6mWeight: 11kg/m2

Standard Fixing Details: Inserted Round Bar with Eyebolts

Omega 1520

Material: Stainless SteelOpen Area: 50.6%Wire Diameters: Cable 2mm, Rod 1.5mmCable Pitch: 17.5mmWeft Wire Pitch: 3.5mmThickness: 4.5mmWeight: 5.2kg/m2

Maximum Mesh Width: 6mStandard Fixing Detail: Inserted Round Bar with Eyebolts

Tatami

Material: Stainless SteelOpen Area: 5%Wire Diameters: Cable 2mm, Rod 1.5mmCable Pitch: 17.5mmWeft Wire Pitch: 1.5mmThickness: 4.5mmWeight: 10.4kg/m2

Maximum Mesh Width: 3mStandard Fixing Detail: Clamping Profiles

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Aluminium 6010 Aluminium 3510

Material: AluminiumOpen Area: 45.7%Wire Diameters: 2.5mm x 1.5mmRod Pitch: 4mmRod Pitch: 1.5mm, 17.5mmThickness: 3mmWeight: 2.45kg/m2

Standard Width: 6mStandard Fixing Detail: Clamping Profiles

Material: AluminiumOpen Area: 44%Wire Diameters: 2.5mm x 0.7mmPitch: 7.5mmThickness: 2mmWeight: 1.5kg/m2

Standard Width: 6mStandard Fixing Detail: Clamping Profiles

Escale 7 x 1

Material: Stainless SteelOpen Area: 50%Wire Diameters: Spiral 7 x 1mm, Rod 7mmSpiral Pitch: 20mmRod Pitch: 100mm*Thickness: 22mmWeight: 8.9kg/m2

Maximum Mesh Width: According to RequirementStandard Fixing Detail: Eyebolts

* Different pitches available upon request

Mini Escale

Material: Stainless SteelOpen Area: 30%Wire Diameters: Cable 2.8 x 1mm, Rod 2mmRod Pitch: 15.8mmThickness: Approximately 10.5mmWeight: 8.7kg/m2

Maximum Mesh Width: According to RequirementsStandard Fixing Detail: Hooks

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JupiterWelded Mesh

Materials: Stainless Steel and Mild SteelOpening: 73 x 10mmWire Diameters: 3mmThickness: 6mmMaximum Width: 1.25mMaximum Panels: 1.25 x 2.5mLength: Subject to SpecificationOpen Area: 75%Weight: 5.5kg/m2

SaturnWelded Mesh

Materials: Stainless Steel and Mild SteelOpening: 25mmWire Diameters: 3mmThickness: 6mmMaximum Width: 2mLength: Subject to SpecificationOpen Area: 83%Weight: 4.75kg/m2

Wires and openings are variable.

MarsWelded Mesh

Materials: Stainless Steel 316 and 304Opening: 2.5 x 42mmWire Diameters: 1.25 x 2.5mm Flat Wire

1.5mm Round WireThickness: 2.75mmMaximum Width: 1.25mLength: Subject to SpecificationOpen Area: 50%Weight: 5.6kg/m2

Wires and openings are variable.

GalileoSquare Welded Mesh

Materials: Stainless Steel 316 and 304 Opening: 5mmWire Diameters: 0.7mmThickness: 2mmMaximum Width: 1.6mLength: Subject to SpecificationOpen Area: 69%Weight: 2.5kg/m2

Page 10: Woven & Welded

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Topeka Pre-Crimped Woven

Materials: Stainless Steel 304 / 316Thickness: 4mmMaximum Width: 2mLength: Subject to SpecificationOpen Area: 44%Weight: 7Kg/m2

Lacuna Pre-Crimped Woven

Materials: Stainless Steel 304 / 316Thickness: 10mmMaximum Width: 2mLength: Subject to SpecificationOpen Area: 67%Weight: 9Kg/m2

Chingo Pre-Crimped Woven

Materials: Stainless Steel 304 / 316Thickness: 7mmMaximum Width: 2mLength: Subject to SpecificationOpen Area: 42%Weight: 12Kg/m2

Axial Pre-Crimped Woven

Materials: Stainless Steel 304 / 316Thickness: 4mmMaximum Width: 2mLength: Subject to SpecificationOpen Area: 44%Weight: 7Kg/m2

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Lyra GrandePre-Crimped Woven

Materials: Stainless Steel 316 and 304Thickness: 4mmMaximum Width: 2.5mLength: Subject to SpecificationOpen Area: 53%Weight: 6.2kg/m2

LyraPre-Crimped Woven

Materials: Stainless Steel 316 and 304Thickness: 3.25mmMaximum Width: 2.5mLength: Subject to SpecificationOpen Area: 52%Weight: 5.5kg/m2

Pico Pre-Crimped Woven

Materials: Stainless Steel 304 / 316Thickness: 6mmMaximum Width: 2mLength: Subject to SpecificationOpen Area: 62%Weight: 6.5Kg/m2

Manuk Pre-Crimped Woven

Materials: Stainless Steel 304 / 316Thickness: 5mmMaximum Width: 2mLength: Subject to SpecificationOpen Area: 51%Weight:: 6.1Kg/m2

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MeeraPre-Crimped Woven

Materials: Stainless Steel 316 and 304 Thickness: 3.25mmMaximum Width: 2.5mLength: Subject to SpecificationOpen Area: 52%Weight: 7.65kg/m2

CharaPre-Crimped Woven

Materials: Stainless Steel 316 and 304Thickness: 2.5mmMaximum Width: 2.5mLength: Subject to SpecificationOpen Area: 51%Weight: 4.64kg/m2

DufirPre-Crimped Woven

Materials: Stainless Steel 316 and 304Thickness: 3.85mmMaximum Width: 3mLength: Subject to SpecificationOpen Area: 63%Weight: 3.52kg/m2

Trebon Pre-Crimped Woven

Materials: Stainless Steel 316 Thickness: 3mmMaximum Width: 2mLength: Subject to SpecificationOpen Area: 62%Weight: 3.72kg/m2

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JorvikPre-Crimped Woven

Materials: Stainless Steel 316 and 304Thickness: 9.5mmMaximum Width: 3mLength: Subject to SpecificationOpen Area: 63.2%Weight: 11.33kg/m2

RansomePre-Crimped Woven

Materials: Stainless Steel 316 and 304Thickness: 5.3mmMaximum Width: 3mLength: Subject to SpecificationOpen Area: 62.7%Weight: 9.53kg/m2

Remek Type N0Pre-Crimped Woven

Materials: Stainless Steel 316 Thickness: 11.5mmMaximum Width: 2mLength: Subject to SpecificationOpen Area: 65%Weight: 14.75kg/m2

Remek Type E2Pre-Crimped Woven

Materials: Stainless Steel 316 and 304Thickness: 11.5mmMaximum Width: 2.5mLength: Subject to SpecificationOpen Area: 65%Weight: 14.86kg/m2

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Moroa Pre-Crimped Woven

Materials: Stainless Steel 304 / 316Thickness: 5mmMaximum Width: 2mLength: Subject to SpecificationOpen Area: 70%Weight:: 5.3Kg/m2

Ekarma Pre-Crimped Woven

Materials: Stainless Steel 304 / 316Thickness: 8mmMaximum Width: 2mLength: Subject to SpecificationOpen Area: 64%Weight: 12Kg/m2

MachPre-Crimped Woven

Materials: Stainless Steel 316 and 304Thickness: 2mmMaximum Width: 2mLength: Subject to SpecificationOpen Area: 84%Weight: 1.06kg/m2

SumavaPre-Crimped Woven

Materials: BronzeThickness: 3mmMaximum Width: 2mLength: Subject to SpecificationOpen Area: 76%Weight: 2.50kg/m2

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SantanaPlain Woven

Materials: Stainless Steel 316 and 304 Opening: 0.87mmWire Diameters: 0.4mmThickness: 2.25mmMaximum Width: 1.25mLength: Subject to SpecificationOpen Area: 51%Weight: 1.21kg/m2

FabiniPlain Woven

Materials: Stainless Steel 316 and 304Opening: 0.25mmThickness: 0.8mmMaximum Width: 2mLength: Subject to SpecificationOpen Area: 5%Weight: 2.4kg/m2

WarholPlain Woven

Materials: Stainless Steel 316 and 304Wire Diameters: 1mmThickness: 3mmMaximum Width: 2mLength: Subject to SpecificationOpen Area: 0%Weight: 13kg/m2

JarnikWoven

Materials: Stainless Steel 316 and 304Opening: 5mmWire Diameters: 1mmThickness: 2mmMaximum Width: 2mLength: Subject to SpecificationOpen Area: 69%Weight: 2.10kg/m2

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Laminated Mesh - Introduction

Laminated Mesh, one of the latest innovations from

Cadisch MDA has been developed in conjunction

with Fusion Glass whose knowledge and experience

with designed glass is unrivalled. Between us we

have brought together our expertise in our own

fields to offer a range of materials that are unlike

any other. These materials allow the transparency,

rigidity and enclosing qualities of glass, with the

depth, added strength and the decorative qualities

of the meshes.

Our woven meshes are laminated between two

layers of annealed or toughened glass of varying

thickness depending on structural, safety and the

aesthetic requirements of the project.

Applications

Cladding Stair Treads

Partitions Balustrade infils

Doors Flooring

Features Screening - Decorative and Structural

Max panel sizes are 2000 x 4500mm

depending on mesh.

SL Sambesi and SL Lamelle side profiles showing edge and laminate detail

AsimovPinstripe Woven

Materials: Bronze/Brass and Stainless SteelOpening: Pinstripe Pitch 38mmThickness: 0.8mmMaximum Width: 2mLength: Subject to SpecificationOpen Area: 5%Weight: 2.2kg/m2

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SL MandarinLaminated Mesh

Materials: BronzeLaminate Thickness: 4.5mmGlass Thickness: 2 x 9.5mmTotal Thickness: 23.5mmMaximum Width: 2mMaximum Length: 4.5mOpen Area: 37.2%

SL SambesiLaminated Mesh

Materials: Stainless Steel 316Laminate Thickness: 6.4mmGlass Thickness: 2 x 10mmTotal Thickness: 26.4mmMaximum Width: 2mMaximum Length: 4.5mOpen Area: 40%

SL LamelleLaminated Mesh

Materials: BronzeLaminate Thickness: 5mmGlass Thickness: 2 x 9.5mmTotal Thickness: 24mmMaximum Width: 2mMaximum Length: 4.5mOpen Area: 44.3%

SL Tensing BrassLaminated Mesh

Materials: BrassLaminate Thickness: 2mmGlass Thickness: 2 x 10mmTotal Thickness: 22mmMaximum Width: 1.5mMaximum Length: 4.5mOpen Area: 60%

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SL TensingLaminated Mesh

Materials: Stainless SteelLaminate Thickness: 2mmGlass Thickness: 2 x 10mmTotal Thickness: 22mmBacking: Black (other colours available)Maximum Width: 1.5mMaximum Length: 4.5mOpen Area: 60%

SL Tensing RLaminated Mesh

Materials: Stainless SteelLaminate Thickness: 2mmGlass Thickness: 2 x 6mmTotal Thickness: 14mmMaximum Width: 1.5mMaximum Length: 4.5mOpen Area: 60%

SL Tensing RDLaminated Mesh

Materials: Stainless SteelLaminate Thickness: 2mmGlass Thickness: 2 x 6mmTotal Thickness: 14mmMaximum Width: 1.5mMaximum Length: 4.5mOpen Area: 35%

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Hand-Woven Grilles/Meshes

Hand-Woven Grilles

These products have been made the same way for

over a hundred years. Every wire is cut, crimped

and then woven in by hand. Each grille is built to

your sizes and specifications, as the mesh does

not hold shape when cut from larger panels.

Meshes

We offer square or diamond weave in six sizes,

including some non-standard patterns. The mesh

sizes range from 4mm through to 25mm and can

be woven using materials such as brass, stainless

steel and Aluminium.

10mm Square x 6mm Flat Wire 10mm Diamond x 4.7mm Flat Wire 19mm Tartan x 3mm Flat Wire Brass, 24mm Diamond x 4.5mm Flat Wire16 Mesh Backing

Backing Meshes

Fine and coarse backing meshes can be fixed to the

grilles to create a more solid or less see-through

effect.