Workshop Clean Sky

14/02/2017

Business Model

Radius

Technologies & Equipment

One Solution - Worldwide

Partnership with Radius Engineering

Coexpair 2016 evolution

• 10 years, 17 people, 11 engineers

• Europe & Middle East market

• 800 > 1600 m² green plant in Belgium

Development Platform

• Catia V5, Solidworks, Nastran, Samcef, Simio

• 2 presses (max tool size 4.2m x 1.3m)

• Plate tools, element tools, part tools

• RTM advanced sensors

Facts & Figures

RTM

Injection of low viscosity (<500cps) resin in dry preform (7-8 bars)

Robust process, scrap <1%, porosity ~0%

Simple runners design (one inlet, one outlet)

SQRTM

Injection of viscous resin (prepreg) around prepreg preform. 7-8 barsSame qualified material as autoclave (8552, M21, 977-2, 5250-4, T3900) Preforms: Automation (ATL, AFP) or hand lay-up

Services

Business Case, Design for Manufacturing, M&P at our Development Shop & Training

Technologies – Our Services

Core Equipment

Mold - high performance, aluminum or steel

Press - clean, robust, built to RTM specifications

Injection System - clean, flow control, vacuum tight

Auxiliary Equipment

Management of Mold elements, automation

Preforming: noodle former, laminate shear forming, hot forming

Special: resin conditioning

Equipment – Our Products

Our Products - Molds

Coexpair manages 5 machine shops (50 CNC) and 2 surface treatment shops

Our Products – Press Equipment

Design & Fab at Coexpair

From 1 x 0.65m to 8 x 1.8m

Our Products – Injection Systems

Custom Large Size (20 to 200+ liters)Standard 2, 5, 10 liters

Design & Fab at Coexpair

Our Customers - Applications

SABCA finalist JEC awards SQRTM

Airbus A320 Flap - SQRTM

UH60 – 120Kg SQRTM

Toyota GA – SQRTM Wing

A350 NLG Door Demonstrator

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SQRTM M21

A320 NLG Door Demonstrator

AFLoNext Flight Test (Summer 2017)

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SQRTM M21

A350 typical Nose Landing Gear Door

FP7 IMS&CPS project with Safran SA, EADS-IW, FidamC…

Assembly of load introduction

is very accurate thanks to

SQRTM tool precision

A350 typical Nose Landing Gear Door

FP7 IMS&CPS project with Safran SA, EADS-IW, FidamC…

Hybrid Fixed Leading Edge (HFLE)

• Topic – JTI-CS2-2016-CFP03-LPA01-14 - Automated injection

RTM system process based in innovative sensor technologies in a low

cost smart manufacturing tooling prototype and any tooling involved in

the manufacture or the validation of the structure

• Call identifier – H2020-CS2-CFP03-2016-01

• Duration – 24 months (from 1/02/2017)

• Participants – Coexpair, Pégard Productis, Ulg, Tecnalia

• Total eligible costs : 1.316 k€ (requested grant : 999 k€)

Hybrid Fixed Leading Edge (HFLE)

• Project core objective – Smart Tooling & Automated

RTM Production Line to design & manufacture the HTP

Leading edge structure modified to include a HLFC system

Hybrid Fixed Leading Edge (HFLE)

• Description of work – The following table details the timing

of Work Packages (WP), including the Milestones (M) and

the Deliverables

Hybrid Fixed Leading Edge (HFLE)

• Timing1. Call (infoday, NCP)

2. Topic selection

3. Consortium

4. Equipe de travail

5. Rédaction

6. Négociation avec Clean Sky / Topic Manager

• Difficultés - Recommandations• Topic specification

• Patience

• Networking

• Gestion du temps

Hybrid Fixed Leading Edge (HFLE)

• Quelle collaboration avec le NCP ?• Communication

• Expertise montage projet

• Networking (brokerage event, infoday etc.)

• Newsletter

• Etc.