woin 2.docx
TRANSCRIPT
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1. Executive summary
Sebeta Bakery Enterprise is initiated by eight entrepreneur shareholders based
on the preliminary market survey and the population size/market size of
Sebeta area in May 2012. The population of Sebeta area its and surrounding
area as per the reports from the woreda estimated to 300,000 and there are 3
bakeries to serve the population. Always early in the morning and late
afternoon a number of people line up to buy bread and waiting for some time.
We conducted preliminary survey on the demand and supply side and
encouraged to take this imitative to provide quality service, create employment
opportunity for about fiften unemployed individuals and make sufficient profitout of this business. We have identified best location that is easily accessible to
the majority of Sebetaarea population.
To have advance technology for our bakery in order to increase our production
capacity and searching new market places after satisfying the local demand
that is, expand our business through opening branches in different location or
kebeles such as Tefiki, Tegi and Karakore
The government has created favorable condition for the private sector and
sustainable development of the country. These new free market environments
guarantee for package development investment opportunities for private
participation.
We have assessed source of the necessary resources and how to legalize our
enterprise. The project has required Eth. Birr 6,435,365 the initial total
investment cost out of which Birr 1,259,805 covered by share holder and the
rest Birr 5,175,560 from the bank loan. It is our belief that there is a possibility
to expand our business to Tefki,Teji and Karakore areas.
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2. Introduction
Bread is one of the basic need and it was consumed by all the community
starting from children. So it was marketable commodity which initaite to inter
into the business in addition the raw material is found near by our project
area. Our project area which is Sebeta found 25 km away from Addis Ababa.
The population of Sebeta area and its surrounding area as per the reports from
the woreda estimated to 300,000.
2.1. Company Structure
The company has simple organizational structure that can enable to carry out
its task and attain its objectives. In the structure there are three major
sections, which can establish sub-sections as required. Production &
distribution, administration and finance . The structure can be revised as
require based on the dynamic internal and external environments.
2.2. Organizational structure of Sebeta Bakery Company
Auditor
Admin & Finance
Production & Sales
Shareholders
Executive Board
Manger
Research & Development Development
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2.3. Management & Workforce
Based on the organizations structure and the policies & procedures on human
resource management & finance the decision making body is the generalassembly of the shareholders. Under the general assembly of shareholders and
executive board has been established to follow up the implementation of
policies and procedures developed by the shareholders. The manager and
departments heads are already assigned. A minimum of 15 semi-skilled and
unskilled laborers will be employed. As required there is a possibility to employ
additional working force on contractual basis.
2.4. Project objective
Sebeta bakery will produce a high quality product by considering the need of
the people. In the near future we planned have three branches in the woreda.
All this things will be done to satisfy the people by providing their choice and
get their needs nearby. Our product will be sold to the society at fair price and
with best quality.
2.5. Strategy of the Company
To have advance technology for our bakery in order to increase ourproduction capacity.
To expand our business through opening branches in different location.
Table. 1. The owner and their share
s.n Name of share
holders
Share Total
contribution
1 Weiniye Girma 157,476
2 Alemwork Eshete 157,476
3 Amsalu Geletu 157,476
4 Gashaw Ejigu 157,476
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5 Abel Girma 157,476
6 Getachew Taye 157,476
7 Anteneh Siyoum 157,476
8 Rukiya A/Mecha 157,476
Total 1,259.805
3. Market and demand analysis
Among the factors that attract our shareholder company are the population
size, the demand and the supply side for bakery products and services. As per
our preliminary survey, the supply for bread and other bakery products by the
existing bakeries is not more than 40% while the demand is increasing from
time to time. The existing bakeries being traditional businessmen are not in a
position to meet the demand for low resources capacity. The present level of
demand, amount of supply by existing firms as per data from revenue and
custom office of the woreda and demand gap is presented in a tabular form as
follows.
Table. 2. Annual consumption of Bread (loves)
Year Total demand Total supply Demand Gap
2006/07 73,350,000 11,002.500 62,347,500
2007/08 74,700,000 14,940,000 59,760,000
2008/09 76,500,000 19,125,000 57,375,000
2009/10 81,000,000 24,300,000 56,700,000
2010/11 90,000,000 36,000,000 54,000,000
On the other side the socio-economic and political environment encourages
such an endeavor and the government has created an institution Small Scale
Industries Promotion Agency and there is sufficient access of credit and
savings. Thus, our market intervention has sustainable profit making and
quality service provision that guarantee feasibility of the project.
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It concerned with two broad issues about the aggregate demand for the product
and the market share of the product for proposed project. Our analysis
supported by both primary market survey and secondary sources. The primary
data was collect by personal observation and by direct interviewing and
conducting the society. The secondary data was collected from governmental
institution mainly revenue and custom office of the woreda which is our
branches are located. The collected information gives the overall emphasis
about: market potential and demand of a community, pricing strategies, and
related impacts on the row material and their suppliers. Under our
investigation we analysis there is unsatisfied demand and available market
place in the area.
3.1.Projected demand
The project will use its 50% to 75% of its capacity for the next five years. After
this the project will use its almost full capacity (i.e. 90%) based on market
demand. Having considered all the above, demand for bread is fore casted to
grow at the rate of 5% per annum during the first four project year and then
10%, finally after 5th year onwards work its full scale, so it will increase by 25
%. Because bread is basic necessity in its nature and the increment of the
society income and urbanization development. So we projected the demand as
follows.
Table.3.Projected demand for loves of Bread
Year Projected demand for bread
2012/13 1,800,0002013/14 1,980,000
2014/15 2,160,000
2015/16 2,340,000
2016/17 2,700,000
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2017/18 3,240,000
2018/19 3,240,000
2019/20 3,240,000
2020/21 3,240,000
2021/22 3,240,000
3.2.Market planing
We have good support from the government and have established good
relationship with hotels and cafeterias in and outside Sebeta. We have also got
into commission agreement to those shops/retailers of bread. Thus, beyond the
supply and demand mis-match these are our good opportunities.
The important influencing factors identified by the company are the local,
national & global economic and market situation, wheat and maize
production/source of raw materials for the company, government policies such
as taxes and other payments and financial supplying institutions policies.
In broader sense the competition would be small to large size bread bakers and
distributors. Fortunately the competitions exist around are not big enough in
the surrounding market. There are some traders in the area of business
though the projects compete them in quality and fair price selling strategy.
Our objective mostly concerned with our findings, we set our objective to
satisfy the demand of the society by producing and selling bread at the
different place with best quality at fair price. We use one of promotional
elements, i.e. advertising (displaying public promotion). Related to this, weanalysis that our product customers are all category of the society (adults,
childrens). It is expressed as follows
3.2.1.Target segment
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Our major markets are classified in to 3. The first is the local/Sebeta home
consumption while the second is the identified hotels and cafeterias. The third
one is those shops that sale bread by purchasing it form bakeries.
3.2.2.Product Positioning
As the market is a competitive market we need to position our products and
services through gathering clients opinion and improving the products and the
services we provide in quality and quantity. And during holy days we make
public promotion by providing free special features bread.
3.2.3.Pricing and distribution
Currently, bread of different size sell for a price ranging from Birr 1.2 to Birr
4.5 each in the retail market. A suitable distribution system for bread is one,
retail on our different shops
3.2.4.Sales force
Providing training and organize experience sharing visits to relevant
institutions in the similar best experience business enterprises for our
sales experts .To do these, sufficient logistical arrangements will be organized
within the coming 6 months period.
3.2.5.Action program
we are plan to perform the following activities during and before our project
implementation and it is presented in the follwing table.
Table.4.Action program
sn
Action
year
1 2 3 4 5 6 7 8 9 10
1 Sales force 1 1 1 1 1 1 1 1 - -
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-training per
year
-Experience
sharing per
year
2 1 1 1 1
2 Advertisement
per year
4 2 1 1 1 1
3 Promotion per
year during
holiday
2 1 1 1
4 Distribution
daily
2 2 2 2 2 2 2 2 2 2
4.Technical analysis
4.1. Technology selected
A bakery house is made from a clay material in which the bakery stove is
installed. Both the house and the bakery equipment are to be made from a
fireproof material like brick and sheet material.
The following is a list of baking equipment Our machine has 6m length with an opening of 80cm by 50cm and
1.75m width and 1.8m heights.
Stove made from 2m lengths with and opening of 60cm by 45cm, widthsand 1.6cm height. Inside the metal stove, a flat clay floors can be placed.
Molding machineryIn both the clay and metal stove a place has to be though to create a chimney
for smoke. In both the clay and metal stove a heading unit can be filled. Wood
burning Electrical resistance, Kneading bowel, Harvesting tray, large boxes for
harvest the product, Oil sprayer.
Depending upon the budget and the availability of the type of stove, one can
design a stove, which can work by a use multiple methods. Bakery is a work
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that widely used by all societies and its therefore easy to learn there is no
sophisticated training is need. However a major employee will train on the
making of the bread is essentially necessary.
4.2. Material inputs and utility
4.2.1.Raw materials and auxiliary materials
Raw materials:- Flour, Yeast, Powder, Salt, and Sugar
Suppliers:- Zaki and Futtu Floor Factory, Private supper markets and
distributors.
All supplies made on regular bases, and also they found near to our production
site supply of utilities (power, water, and fuel) is reliable and we will use as
alternative kerosene, and wood, and also deep as reserve 5000- liter water in
the tanker.
Table.5. Raw materials and auxiliary materials and its cost
Sr.
No
Description unit Qty Unit price Cost in Birr
1 Flour kuntal 1800 800 1440000
2 Yeast gram/kuntal 500 43 77400
3 powder gram/kuntal 500 45 81000
4 salt kg/kuntal 1 3 5400
5 Sugar kg/kuntal 2 14 50400
Total 1645200
4.2.2. UTILITIES
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The major utilities required for the plant are water ,wood,fuel and electricity.
Water is used for washing material and mix the flour. Electric power, wood and
fuel are used as an energy source for baking bread .Water ,wood, fuel &
Electric consumption is shown below.
Table.6. Utility requirment and its cost
Sr.
No
Description unit Qty Unit price Cost in Birr
1 Electricity kWh 105,000 0.5778 60669
2 Water m3 2000 3.25 6500
3 wood m3 100 500 50000
4 fuel litter 1440 14 20160
Total 137329
4.3. Principal product
Table.7. Principal product, its share and maket serve
Product Percentage share Market
Tondi 80% Local market
Floni 10% Local market
Barly
Bread
5% Local market
Tosted 5% Local market
Table.8. Machinery and Equipment and its cost
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Description sources unit quantity Unit price Total cost
Plant
machinery
Foreign pcs 1 1500000 1500000
Electric anddiesel stove
Foreign pcs 1 100000 100000
Wood stove local pcs 1 60000 60000
Electric and
Diesel
Molding
foreign pcs 1 60000 60000
Manual
Molding
local pcs 2 7000 14000
Sales shop
equipment
-Vehicle for
out door
sales
-Shop
furniture
local pcs 2 500000 1000000
local pcs 1 10000 10000
Total
2,744000
4.4. Plant capacity
Our Machine has 80 Pattra in one round; it will produce 6000 bread per round.
(one pattra has 75 bread) and we operate two round per day. A bakery house is
made from a clay material in which the bakery stove is installed. Both the
house and the bakery equipment are to be made from a fireproof material like
brick and sheet material. The project will use its 50% to 75% of its capacity for
the next five years. After this the project will use its almost full capacity (i.e.
90%) based on market demand.
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4.5. Location and site
The project is located in Oromia region, sebeta town which is near to raw
material and reasonably for market area. The plant can be located in area
where transportation cost to deliver the product to market can be minimized
and source of supply (flour) very near to our project which is found less than
five km.
4.6. Environmental Aspect
From the nature of the product and the production process, it may be asserted
that the plant is clean and envirnmental freindly. The factory does not emmit
dust and dose not generate any intense smell. It does not discharge any
hasardiouse waste water either. Further more the smoke level created by the
plant does not make any disconfort nearby the residents. However due to the
usage of wood their may be deforstation so it need to be aforstation.
5. Financial Aspect
The finance is based on shareholders contribution and loan from the bank.
Factors influencing the financing of the business are government loan policy is
one of influential in the business environment. The company has been
established by eight powerful business entrepreneurs in may 2012 and has got
legal entity during the same period. The company founders already contributed
Birr 1,259,805 (Birr 157,476 each) additional from bank loan of 5,175,560.
5.1.Means of finance
The project is proposed to finance with equety and bank loan.
Table.9. Means of finance
Source of funds Cost
Share capital Equity 19.58%
Term loan Bank loan 80.42%
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Table.10. Annual projected cost of raw material and utility
Descri
ption
per
year
Year
1 2 3 4 5 6 7 8 9 10
Raw
materi
al
1654
200
1819
620
1984
960
2150
460
2481
300
2977
560
3152
520
3152
520
3152
520
3152
520
Utility 137329
137329
137329
137329
137329
137329
137329
137329
137329
137329
Total 1791
529
1956
949
2122
289
2287
789
2618
629
3114
889
3298
849
3298
849
3298
849
3298
849
Table.11. Annual Revenue projectiontable 12
Loan Repayment Schedule
We take Birr 5,175,560 from the bank loan and we plan to repay with in 5
years starting from the first year.And it is presented as follows
Table.13. Total production Cost Projection
Table.14.Total Admnstrative cost
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Table.15.Projected Income Stament
Table ,16.Projected Cash Flow statement
Table.17.Payback period
Initial
investment
6,435,365
ACF Commutative ACF
year-1 781,396 781,396
year-2 777,492 1,558,888
year-3 892,580 2,451,738
year-4 947,327 3,399,065
year-5 1,086,337 4,485,402
year-6 2,510,428 6,995,830
7. Risk Analysis
Sensitivity analysis
PBP 5 years,Nine months and one day
Net present value NPV 6,872,220
Internal rate of return IRR 39.72%
If investment is increased by 5% NPV is changed to (115,087). And if sales
decreased by 10% NPV is changed to (36,308,285.44). We cover our initial
investment with 5 year nine months and one day. As the net present value
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(NPV) of inflows is closer to the present value of the out flows during the life
time of the project and as IRR is 39.7% which is greater than the cost of
capital. Thus,the project is sensetive to change.
8.Implementation plan
The project implementation phase include the period from the decision to
invest to the start of commercial production and it is very important to
carefully plan and analyze this critical phase of the project cycle. In-order to
bring the factory in to successful operation, a large number of activities will
have to be care out such as project management ,project engineering,
procurement and construction and organization of plant operations.
Work schedule.
There are different activities needed to accomplish in order to start production
process. The critical activities that involved in the process are the following.
A. Budget set up.
B. Land Securing.
C. License for operation.
D. Purchase and install equipment.
E. Recruiting and classifying labor.
F. Publicized among communities and others
Table.19. Implementation Work schedule
Activity Expectation
early fishing
time in
month
Expectation
latest fishing
time in month
Average
finishing time
Sequence
activties
A 2 4 3 -
B 4 6 5 A
C 3 3 3 AB
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D 4 4 4 C
E 6 8 7 DC
F 2 3 2.5 CDE
Material Flow of Diagram
9
Purchase
Vendor
Baker
2 5
Store
1 3
General manger
6 10 4
Accountant
Cashier
8 11
12
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7
Diagram Key
Store requisition. Purchase requisition. Approval of purchase order. Approval purchase order. Purchase order. Advice for purchase made. Notice the shipment received. Invoice. Advice for invoice approval and payment.
10. Approval of payment.
11. Approval of payment.
12. Payment.
Summary and conclusion
The project predicts the establishment of a plant for the production of bread of
different type to serve and cover 40% of the gap that the demand require untile
2021. The present The plant will create employment opportunities for 15
persons. The total investment requirement is estimated at Birr 6,435,365
million, out of which Birr 2.7 million is required for plant and machinery. The
project is financially viable with an internal rate of return (FIRR) of 39.7% and
the net present value at 10% discount rate is Birr 2.58 million. The annual net
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profit of about Birr 263,840 in the first year will continuously increase and
reach about Birr 2,004,696 in year 10. The cumulative cash balance at the end
of the projected year would be about birr 10,065,699 and the pay-back period
will be within 5 years 9month and one day.
Lastly to conclude the viability of the project worthiness Sebeta bakery willaccept to run the business because the measurement Suggest that the
project is acceptable.
FNPV = 2.58 Million at 10% discount rate, which is grater than Zero FIRR = 33% which is greater than market interest rate Due to the above information conclude that the project is acceptable.
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Assumption of the project Financial Analysis The financial analysis of the Sebeta bakery project is based on the following
assumptions:-
Construction period < 1 year Source of finance 19.57%equity
80.43% loan
Bank interest 10% Taxation The business is assumed to be run as a private limited company; therefore,
tax rate is applicable on the income of a private limited company is used for
income tax calculation of the business.
Sale Tax 15% Income Tax 30% Working capital It is estimated that six month basic cost for contingency cash for initial
stages and to finance the receivables.
Six month of Salary Six month of raw material Six month of Miscellaneous Expense Six month of Utility Vehicles for Transportation The proposed setup would require two vehicles to carryout all factory and
office activities and to cater delivery requirements. The cost of vehicles is
assumed to be Birr 1 million.
Pre-Operating Costs Is assumed to cover all preliminary expenses like registration,
documentation charges, and salaries during the construction period.
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Miscellaneous Expenses Miscellaneous expenses of running the business are assumed to be various
items like office stationery, daily consumables, traveling allowances,
telephone, entertainment etc. are assumed to increase at a nominal rate of
5% per annum.
Accounts Receivables A collection period of 60 days is assumed for sales Accounts Payables A payable period of 60 days is assumed for raw material purchases
Repayment
Is assumed to begin at the end of the first year Depreciation Treatment The treatment of depreciation would be on a diminishing balance method at
the rate of
Plant & machinery 10% Land & Building Construction 5% Vehicles 20% Furniture and Fixtures 10% Office Equipment 10%
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Company StructureThe company has simple organizational structure that can enable to carry out
its task and attain its objectives. In the structure there are three major
sections, which can establish sub-sections as required. Production &
distribution, administration & finance and research & developments. The
structure can be revised as require based on the dynamic internal and external
environments.
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Organizational structure of Edget Bakery Company
Company DevelopmentThe company has been established by sixty powerful business entrepreneurs in
November 2008 and has got legal entity during the same period. The company
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founders already contributed Birr 600,000 (Birr 10,000 each) and have a plan
to sale the share to the public at large with the objective of expanding its
capital. Through Small Scale Business Cooperatives Organizations office we
have got loan from Bank and rent a house, which has sufficient premises for
our business. During the last 3 months period we are progressing as per our
plan of operation.
Mission Statement & Strategy of the CompanyOur companys mission is to provide quality service in the areas of bakery
products to our clients and gain reasonable profit out of the business. Our
strategy is to provide the require service sufficiently in Quantity and quality to
win in the competitive market and expand the business in other areas through
strengthening the research and development activities Advertising our products
and services through popular media will be used as major promotional
activities.
Products Current products
The company has planned to produce quality bread of different sizes, cookies
and Diffo dabo based on the demand. At the initial stage, we will produce more
than 100,000 loves of bread with different size for the next 6 months period.
Sixty percent will be sold in Mekanisa while the remaining will be distributed to
other parts of Addis Ababa.
Advantages/OpportunitiesThe advantages are; we have already procured modern bakery machine, which
is one of the factors for quality production. We have good support from the
government and have established good relationship with hotels and cafeterias
in and outside Mekanisa. We have also got into commission agreement to thoseshops/retailers of bread. Thus, beyond the supply and demand mis-match
these are our good opportunities.
Future products
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In the future we have the plan to sale wheat flour to the surrounding
communities and in the long run establish flour production industry as our
capital increases.
Market Classification and Description of the relevant Market
Our major markets are classified in to 3. The first is the local/Mekanisa home
consumption while the second is the identified hotels and cafeterias. The third
one is those shops that sale bread by purchasing it form bakeries.
Important influencing factorsThe important influencing factors identified by the company are the local,
national & global economic and market situation, wheat and maize
production/source of raw materials for the company, government policies such
as taxes and other payments, sale of share and availability of land to establish
flour plant and financial supplying institutions policies.
Marketing marketing strategy, sales and distribution and logistics
Our strategy is searching new market places after satisfying the local demand.
Providing training and organize experience sharing visits to relevant
institutions in the similar best experience business enterprises for our sales
experts and commission agents. To do these, sufficient logistical arrangements
will be organized within the coming 6 months period.
Positioning products and servicesAs the market is a competitive market we need to position our products and
services through gathering clients opinion and improving the products and the
services we provide in quality and quantity.
Production, research, and developmentProduction, research and development is a continues process based on
gathering public opinion and field survey
ProductionWe have the plan to produce more than 100,000 loves of bread of different
sizes per day and supply to the market. Our modern bakery machines have the
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capacity to produce even more than the number indicated above. Cookies and
other bakery products will be produced on the demand.
Research and DevelopmentThe research and development team will do its mandate using different
techniques and develop strategies that help to improve the service and at the
same time expand the business with minimum risks. Field assessment,
questioner distribution and interview of selected clients are among the
techniques to be used to attain maximum advantage over the market. The
department will be strengthened with the necessary facilities
Management & Workforce
Based on the organizations structure and the policies & procedures on human
resource management & finance the decision making body is the general
assembly of the shareholders. Under the general assembly of shareholders and
executive board has been established to follow up the implementation of
policies and procedures developed by the shareholders. The manager and
departments heads are already assigned. A minimum of 15 semi-skilled and
unskilled laborers will be employed. As required there is a possibility to employ
additional working force on contractual basis.
FinancingThe finance is based on shareholders contribution and loan from the bank, In
addition to these sales of sufficient shares will be carried out to build the
capital source on strong holds.
Factors influencing the financing of the business are government loanpolice is one of influential in the business environment.
Project objective
Sebeta bakery will produce a high quality product by considering the need ofthe people. In the near future we planned have three branches in the woreda.
All this things will be done to satisfy the people by providing their choice and
get their needs nearby. Our product will be sold to the society at fair price and
with best quality.
Specific Objective:
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To generate profit. To create job opportunity. To satisfy the need of the people by produce quality bread for the societyat fair price with best quality.
To promote the product for the society.Strategy of the Company
To have advance technology for our bakery in order to increase ourproduction capacity.
To expand our business through opening branches in different location.Project life cycle.
The effective strategic production planning is based on assumption of
characteristics of each styles of project life cycle, which lead to achieve
particular objectives and strategies as well as helpful to compute and quick
responses of its competitors. The stages of project life cycle are:-
Introduction stage, Growth stage, Maturaiton stage & Decline stage.Market and demand analysis
It concerned with two broad issues about the aggregate demand for ht product
and the market share of the product for proposed project. Our analysis
supported by both primary market survey and secondary sources. The primary
data was collect by personal observation and by direct interviewing and
conducting the society. The secondary data was collected from governmental
institution mainly city government of Addis Ababa Makanisa sub-city
administrating and from other sub city which our branches are relocated. The
collected information gives the overall emphasis about: market potential and
demand of a community, pricing strategies, and related impacts on the row
material and their suppliers. Under our investigation we analysis there isunsatisfied demand and available market place in the area. Our objective
mostly concerned with our findings, we set our objective to satisfy the demand
of the society by producing and selling bread at the same place with best
quality at fair price. We use one of promotional elements, i.e. advertising
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(displaying public promotion). Related to this, we analysis that our product
customers are all category of the society (adults, childrens).
Competitor Situation
In broader sense the competition would be small to large size bread bakers and
distributors. Fortunately the competitions exist around are not big enough in
the surrounding market. There are some traders in the area of business
though the projects compete them in quality and fair price selling strategy.
Demand Forecasting
This method involves searching the opinions of group of mangers and business
partner on expected further sales and combing them into sales estimates.
Economic Analysis
The projects primarily benefit for owners of the business who are invest their
capital it create job opportunity for some unemployed professional and daily
laborers. These opportunities will result in creation of some wealth and social
stability in and around the community which in other words stimulate the over
can growth and fair income distribution of the economy.
Technical Analysis
Material input and utility studyRaw materials:- Flour, Yeast, Powder, Salt, and Sugar
Suppliers:- K.O.J.J Floor Factory, Private supper markets and distributors.
All supplies made on regular bases, and also they found near to our production
site supply of utilities (power, water, and fuel) is reliable and we will use as
alternative kerosene, and wood, and also deep as reserve 5000- liter water in
the tanker.
The Choice of product mix Minine (with sugar of without sugar), French bread, Greslinee, Barely
break, cookies & Defo
Plant capacity and manufacturing technology selectionOur Machine has 8 Pattra in one round; it will produce 600 bread per round.
(one pattra has 75 bre ad). A bakery house is made from a clay material in
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which the bakery stove is installed. Both the house and the bakery equipment
are to be made from a fireproof material like brick and sheet material.
The following is a list of baking equipment
Our machine has 6m length with an opening of 80cm by 50cm and1.75m width and 1.8m heights.
Stove made from 2m lengths with and opening of 60cm by 45cm, widthsand 1.6cm height. Inside the metal stove, a flat clay floors can be placed.
Molding machineryIn both the clay and metal stove a place has to be though to create a chimney
for smoke. In both the clay and metal stove a heading unit can be filled.
Wood burning Electrical resistance, Kneading bowel, Harvesting tray,large boxes for harvest the product, Oil sprayer.
Depending upon the budget and the availability of the type of stove, one can
design a stove, which can work by a use multiple methods. Bakery is a work
that widely used by all societies and its therefore easy to learn there is no
sophisticated training is need. However a major employee will train on the
making of the bread is essentially necessary.
When we think about the layout of the entire bakery houses we need to include
the following:
Stove room, Product room, floor room, Additional shelfWork schedule.
There are different activities needed to accomplish in order to start production
process. The critical activities that involved in the process are the following.
Budget set up. Land Securing. License for operation. Purchase and install equipment. Recruiting and classifying labor. Publicized among communities and others.
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Activity Expectation
early
finishing time
Expectation
latest finishing
time
Average
finishing time
Sequence of
Activities
A 2 4 3 -
B 4 6 5 A
C 3 3 3 AB
D 4 4 4 C
E 6 8 7 DC
F 2 3 2.5 CDE
Material Flow of Diagram 9
2 5
1 3
6 10 4
8 11
12
7
Diagram Key
Store requisition. Purchase requisition.
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Approval of purchase order. Approval purchase order. Purchase order. Advice for purchase made. Notice the shipment received. Invoice. Advice for invoice approval and payment.10. Approval of payment.
11. Approval of payment.
12. Payment.
Financial Analysis
This analysis shows the projects operation costs, depreciation Chagres,
marketing costs, making costs, finance cost analysis, and other relevant
costs and also, the revenues, profit and loss of the projects. Most cost
analysis presented in the form of table for simplification, classification and
organizing the information. In this section we take the financial analyses on
quarter base as well as annual base.
Total InvestmentThe main analysis of project managements is financial analysis. In this
project financial analysis is covering the total investment and cost
estimation and other important analysis.
Production cost and product distribution cost estimation has been
combined to simplify the financial analysis of the project. The analysis is
based on one production center and two distribution shop centers. Inaddition to the above, the analysis is assumed that the project will use its
50% to 75% of its capacity for the next five years. After this the project will
use its almost full capacity (i.e. 90%) based on market demand.
The summary of the investment cost required for the project is estimated for
the acquisition of fixed assets and related cost, presented below:
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Table: 1
Cost of Stove and Molding Machinery
Description Unit Quantity Unit cost Total Cost
Electric and
diesel stove
Pcs
Wood stove Pcs
Electric and
Diesel
Molding
Pcs
Manual
Molding
pcs
Total
Table: 2
B. Sales Shop Equipment
Description Unit Quantity Unit cost Total cost
Vehicles for
our door
sales
Pcs 2 100,000.00 200,000.00
Shop
furniture
Pcs 1 10,000.00 10,000.00
Other Pcs 1 5,000.00 5,000.00
Total 215,000.00
Table: 32. Meanses of financing for project
The total investment requirement of the project is Birr 1380000.00 and the
main source finance is from the owners contribution and basic loan from the
bank.
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Owner (partner) contribution------------------------------------Birr
780,000.00/building and Chas
Development bank loans -----------------------------------------Birr 600,000.00
Total Birr 1380000.00
3. Working capital requirement and its financing
The brief analysis of working capital requirements is present below in the form
of table and also its detail analysis.
Description current asset
Cash
Inventory
Floor
Salt and Sugar
Yeast and powder
Total
Talbe: 4
Working capital financing
We use restricted current asset investment policy. It involves small investment
in current asset as compare to fixed asset.
We apply haggling working capital financing policy fixed asset and permanent
current asset (i.e the minimum cash balance) will financed by long term source
(Bank lone) and also Temporary current asset will financed by short term
source (owners contribution).
3. Break-even point of the project
It indicates the point that shows the project will have no loss or gain we use
sales mix production sytem, therefore, our break-even point will be:BEP(Birr)=FC WHERE:
EP*CM P=proportion of the product in sales mix.
Product E SP*P CM=contribution margin of a product
SP=unit selling price of a product.
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Product Minnin Barely bread French bread
Sales 21,500 10,500 15,750
Proportion 4 2 3
Unit selling
price
0.20 0.05 1.00
Unit variable
cost
0.17 0.17 0.17
Contribution
margin
0.03 0.33 0.83
Table: 5
Sales the forecasted annual sales value is 84,000 and 63,000 for each product
respectively so, the quarter (1st) sales unite equal to: Total sales 4.
Proportion: each product mix contribution to total quarter sale of 47,250 unit
variable cost:
Direct material = 12,300
Direct labor 2,250
FOH(variable)=10,000
Total 24,550
Sales Unit total sale (quarter)
SP
i.e 150,000 units (Minime), 21,000 units (Barely), and 15,750 units (French
bread)
Total sales unit = 141,750
Unit variable cost = total variable costTotal sales unit
Unit variable cost = 24,550
141,750
=0.17
EP*CM = (4*0.03)+(2*0.0.33)+3*0.83)
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E SP*P = (0.02*4)+(0.50*2)+(1*3)
= 0.80+1+3
=4.80
Fixed cost:
=250,000(Building)+75,000 ( sales equipment)+120,000
(machinery)+30,450(FOH)
=475,450
BEP = 475,450
-3.27
4.80
= $697,908
Annual Production Plan
It involves the projected annual revenue, manufacturing and salary expenses,
projected income statement, and also include loan repayment schedule for next
five years,
A Annual Revenue plan
Annual
Revenue Plan
Product Selling
price
Year1 Year 2 Year 3
Minine 0.40 168,000 201,600 241,920
Barely
Brad
1.00 168,000 100,800 120,960
French
Brad
2.00 126,000 151,200 181,440
Specialorder
90,000 91,000 88,000
Total 552,000 544,600 632,320 732,184
Table: 6
B. Annual Salary Expense
Table 7
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C. Annual Manufacturing expenses
Table 8
D. loan Repayment schedule
Table 9
N.B
Annual payment =principal