wear behavior and mechanism of spheroidal graphite cast iron
TRANSCRIPT
FoundationItemItemSponsoredbyNationalNaturalScienceFoundationofChina(51071078)ResearchFundofKeyLaboratoryforAdvancedTechnologyinEnvironmentalProtectionofJiangsuProvinceofChina(AE201035)NaturalScienceFoundationofJiangsuProvinceofChina(BK2012250)
BiographyYANGZiGrun(1981mdash)MaleDoctorAssociateProfessor EGmail1231239531631049008com ReceivedDateApril102012CorrespondingAuthorWANGShuGqi(1962mdash)MaleProfessor EGmailshuqi_wangujs1049008edu1049008cn
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JOURNALOFIRONANDSTEELRESEARCHINTERNATIONAL1049008201320(10)81G8610512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273
WearBehaviorandMechanismofSpheroidalGraphiteCastIronYANGZiGrun1 LIDongGsheng2 WANGLan2 WANGShuGqi2 WEIMinGxian2
(1SchoolofMaterialsEngineeringYanchengInstituteofTechnologyYancheng224051JiangsuChina2SchoolofMaterialsScienceandEngineeringJiangsuUniversityZhenjiang212013JiangsuChina)
AbstractWearbehaviorandmechanismofspheroidalgraphitecastironwerestudiedonapinGonGdiskelevatedtemGperatureweartesterThephaseandmorphologyofwornsurfaceswereexaminedbyXGraydiffractionandscanningelectronmicroscopyResultsshowthatwithanincreaseofloadwearrateofspheroidalgraphitecastirongraduallyincreasesunderlowloadsrapidlyincreasesorpotentiallyincreasesunderhighloadswearrateincreaseswithinGcreasingambienttemperatureAt25-200adhesivewearprevailsoxidativewearandadhesivewearcoexistat400Asloadsurpasses150Nat400 extrusivewearappearsTheelevatedGtemperaturewearofspheroidalgraphitecastironisaphysicalandchemicalprocessincludingthefollowingreactionsxFe+y2O2mdashFexOy2C+O2mdash2COandFexOy+yCOmdashxFe+yCO2Henceat400theamountofgraphiteandtriboGoxidesaresubstanGtiallyreducedbecauseofreductivefunctionofgraphiteItcanbesuggestedthatwearGreducedeffectofgraphiteandtriboGoxidesisimpairedKeywordsspheroidalgraphitecastironwearbehaviorwearmechanismtriboGoxidemicrostructure
SpheroidalgraphitecastironpossessesgoodmechanicalpropertiesespeciallyhighenoughplasGticitytoughnessandhigherstrengththancarbonsteelHencespheroidalgraphitecastironasanimGportantferrousalloyispopularlyadoptedinvariousengineeringapplicationssuchasautomobileagriGculturalmachineryandmining[1] WearisoneoftheimportantfailurepatternsforthemovingmechanicspartsWearofsteelshasbeenextensivelystudiedand wearbehaviorand mechaGnism ofsteelsareclearlyknown[2-10]Howeverrarestudyconcerninggraphitecastironwascarriedout[11-14]ARRiahiandATAlpas[11]suggestedthefirstwearmapforgreycastironWearmechanismswereclassifiedinto ultraGmild mild and severewearInultraGmild wearacompactedoxidefilmcoveredcontactingsurfacesmildwearwasalsodeGfinedasoxidativewearSeverewearappearedwhenoxidelayerdidnotstablyformduetodelaminationoftriboGoxidesTheexcellentwearresistanceofgreycastironduringdryslidingunderlowloadingcondiG
tionswasattributedtographiteflakesandformationofagraphitefilmYCLiuetal[12]studiedtheinfluGenceofsurfaceoxidationonthewearresistanceofcastironsandfoundthatoxidationincreasedwearratewhencastironwasofhighstrengthandhardGnessbutwhencastironwasoflowstrengthandhardnessoxidationreducedwearrateWhetheroxiGdationincreasedorreducedweardependedongraphGitemorphologymicrostructureandhardnessofmaGtrixK HirasataandK Hayashi[13]studiedfrictionandwearofseveralkindsofcastironsundersevereslidingconditionsandfoundthatthewearrateswerestronglydependentonhardnessvariationBKPrasGad[14]studiedtheeffectofmicrostructuralfeaturesandtestconditionsonthe wearofcastironandfoundthatthegoverningphenomenaofwearmightbeduetoadhesivewearwhichgeneratedoxideparGticulatesthatfurtherledtoabrasivewear Thereforetillnowthe wearbehaviorandmechanismofgraphitecastironhavenotbeenclearGlyunderstoodThepurposeofthisresearchisto
studythedrysliding wearbehaviorofspheriordgraphiteironThe wear mechanism ofspheroidalgraphitecastironwasalsodiscussedtherelationGshipbetweentriboGoxidesandgraphitewereexplored
1 ExperimentalProcedure Pinsof6mmindiameterand12mminlengthwere made of commercial QT800G2 spheroidalgraphitecastironwhileD2steelwasselectedasdiscsof70mmindiameterand8mminthicknessTheirchemicalcompositionsarelistedinTable1TheasGcastandheatGtreatedmicrostructuresofthespheroidalgraphitecastiron (QT800G2)areillusG
tratedinFig10490081TheasGcastmicrostructureofthespheroidalgraphitecastironisshowninFig10490081(a)Thespheroidalgraphitecastironwasaustenitizedat900for20mincooledinoilthentemperedat200500and750 for2hrespectivelyBesidesspheroidalgraphitetemperedmartensite(HRC55)[Fig10490081(b)]temperedtroosite(HRC40)[Fig10490081(c)]andtemperedsorbite(HRC20)[Fig10490081 (d)]wereachievedCommercialD2steelwasaustenitizedat1150 for20minoilquenchedandtemperedthreetimesat550 for2htoachievetemperedtroositewithanhardnessofHRC60 WeartestswereperformedonanMGG2000type
Table1 Chemicalcompositionsofspheroidalgraphitecastiron(pin)andD2steel(disk) (masspercent)
Materials C Cr Mo V Si Mn S P
QT800G2 3104900840-3104900880 - - - 2104900840-3104900800 0104900850-0104900880 le0104900805 le0104900805D2 1104900845-1104900870 11104900800-12104900850 0104900840-0104900860 0104900815-0104900830 le0104900840 le0104900840 le01049008030 le01049008030
Fig10490081 MicrostructuresofspheroidalironofasGcast(a)andastemperedat200 (b)500 (c)and570 (d)
pinGonGdischightemperatureweartesterThewearparameterswereasfollowsslidingdistanceof110490082times103 mvelocityof1msambienttemperaturerangeof25-400andloadrangeof50-200NWearwasdeterminedbymeasuringthemasslossofpinspeciGmenusinganelectronicbalance (0104900801 mg)Masslosswasconvertedintovolumelossusingthedensityofspheroidalgraphitecastiron(7104900830gcm3)ThewearratewasdefinedasvolumelossbyunitdisGtance(mm3mm)DataforeachwearvaluewascalG
culatedfromtheaverageofthreetestsMomentoffrictionforcebetweenthepinanddiskduringwearwasmeasuredbyasensorandautomaticallyrecorGdedbyapersonalcomputerthentransformedtofrictioncoefficientStructuresandmorphologyofwornsurfacesandsubsurfacewereidentifiedbyusingaDMaxG2500pctypeXGraydiffractometer(XRD)andaJSMG7001Ftypescanningelectronmicroscope(SEM)respectivelyHardnessofpinspecimen was measGuredbyusinganHRG150AtypeRockwellapparatus
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2 Results210490081 Wearrate Fig10490082showsthewearrateofspheroidalgraphGitecastironundervarioustestingconditionsItcanbeobservedthatwearrateincreasedwithincreasingambienttemperatureSpheroidalgraphitecastirontemperedat200and500presentedasimilarreguGlarityWearratesat25and200approachedeach
otherButthewearrateat400 firstslowlyinGcreasedandthenabruptlyincreasedattheloadof150and125Nrespectively [Fig10490082 (a)and (b)]Forspheroidalgraphitecastirontemperedat570 wearratewasfoundtoincreaserapidlyunderacerGtainload(criticalload)atvariousambienttemperaGturesAsambienttemperatureincreasedthecritiGcalloads were150125and50 Nrespectively[Fig10490082(c)]
Fig10490082 Wearratesofspheroidalgraphitecastirontemperedatvarioustemperingtemperaturesof200 (a)500 (b)and570 (c)underdifferenttestingconditions
ComparisonofwearrateofdifferenttemperedmicrostructuresatvariousambienttemperaturesisshowninFig10490083At25thewearrateoftemperedsorbiteoutclassedtempered martensiteandtemGperedtroositeUndertheloadof25-150NtemGpered martensiteandtemperedtroositepresentednearlythesamewearrateWhentheloadsurpassed150NtemperedtroositeincreasedrapidlybuttemGperedmartensitekeptaslowincrease[Fig10490083(a)]
At200 temperedmartensiteandtemperedtroositeshowedsimilarwearrateinentireloadrangebuttheyweresubstantiallylowerthanthatoftemperedsorbite[Fig10490083(b)]At400thewearratesofvariGousmicrostructureswerealmostthesameundertheloadof25-50NAstheloadsurpassed50Nthewearrateoftemperedsorbiterapidlyincreasedbuttemperedmartensiteandtemperedtroositerevealedagradualincreaseandfewerdifferenceofwearrates
Fig10490083 Comparisonsofwearratesofspheroidalgraphitecastironwithvarioustemperedmicrostructuresatdifferentambienttemperaturesof25 (a)200 (b)and400 (c)
Wearratesoftempered martensiteandtemperedtroositerapidlyincreasedundertheloadsof125and150Nrespectively[Fig10490083(c)] Fig10490084exhibitsaveragefrictioncoefficientofspheroidalgraphitecastironwith500 temperedmicrostructure underdifferenttesting conditionsAveragefrictioncoefficientsgraduallyincreasewithincreasingloadandambienttemperatureTheaverG
agefrictioncoefficientsubstantiallyreducedto0104900833undertheloadof150Nat400
210490082 Phaseandmorphologyofwornsurfaces XRDpatternsofwornsurfacesofspheroidalgraphitecastironwith500temperedmicrostructureatvariousambienttemperaturesareillustratedinFig10490085ItcanbenoticedthattrivialFeOandFe3O4appG
1048944381048944Issue10 WearBehaviorandMechanismofSpheroidalGraphiteCastIron
Fig10490084 Averagefrictioncoefficientofspheroidalironwith500temperedmicrostructureundervarious
testingconditions
earedonwornsurfacesat25-200 [Fig10490085(a)and(b)]Asambienttemperaturereached400 theintensityofoxidesincreasedbutitwasapparentlylowerthantheintensityofironThismeansthattriboGoxidesincreasedbuttheiramount wasstillless[Fig10490085(c)] Morphology of wornsurfacesofspheroidalgraphitecastironwith500temperedmicrostrucGtureundervarioustestingconditionsisshowninFig10490086At25-200wornsurfacesmainlypresenGtedtearingGformadhesivetracewithasmallamountofblackgraphitethatissupposedtobeaheadstreamoftearingUnderahighloadtraceoxidespresentedascattereddistributiononwornsurfaces[Fig10490086(a)-(d)]At400asmallamountofoxidesformedon
Fig10490085 XGraydiffractionpatternsforwornsurfacesofspheroidalironwith500temperedmicrostructureatambienttemperaturesof25 (a)200 (b)and400 (c)
(a)50N25 (b)200N25 (c)50N200 (d)200N200 (e)50N400 (f)150N400Fig10490086 Morphologyforwornsurfacesofspheroidalironwith500temperedmicrostructureundervariousconditions
certainpartsofwornsurfaces[Fig10490086(e)]Whenaloadof150 N wasappliedwornsurfacesturnedsmootherandfurrowsexistedalongtheslidingdiGrection[Fig10490086(f)]
210490083 Sectionmorphologyofwornsurfacesandweardebris Fig10490087exhibitssectionmorphologyofwornsurGfacesundervarioustestingconditionsAt25 therewasalmostnotriboGoxidelayeronwornsurfaces
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(a)50N25 (b)200N25 (c)50N200 (d)200N200 (e)50N400 (f)150N400Fig10490087 Morphologyforsubsurfaceofspheroidalironwith500temperedmicrostructureundervariousconditions
[Fig10490087(a)and(b)]At200scatteredtriboGoxGidelayercanbefoundinthepartofwornsurfaceandreachedathicknesslessthan3μm [Fig10490087 (c)and(d)]At400theamountoftriboGoxidesrelGativelyincreasedbuttotalquantitywaslessInthiscasetriboGoxidelayerpresented a discontinuousformandlessthan5μminthickness[Fig10490087 (e)]Whentheloadof150NwasappliedstretchedGformgraphiteappearedindicatingthatasevereplasticdeformationoccurredinsubsurface[Fig10490087(f)]
3 Discussion At25-200thereisnoortracetriboGoxidesonwornsurfacesmetalGmetalcontactcannotbeavoiGdedAdhesivewearispredominantwearmechanismTheincreaseofambienttemperatureandfrictionheatwouldreducesurfacehardnessofspheroidalgraphitecastironThuswearrateat200ismarGginallyhigherthanthatat25UnderalowloadalowerincreaseofwearratemaybeattributedtothelubricatingroleofgraphiteHoweverunderahigherloadgraphiteandortheboundarybetweengraphiteand matrixreadilyfractureunderfrictionforcetoleadtorapidincreaseofwearrate At400 triboGoxideswouldincreaseduetotheelevationofambienttemperatureAlthoughtheamountoftriboGoxidesrelativelyincreasedtheywerefarlowerthanthoseofsteelsunderthesamecondiGtions[8-10]Theirquantityandthickness(<5μm)werenotenoughtoentirelyavoidthemetalGmetalcontactInthiscaseoxidativewearandadhesivewearcoexistedAstheloadsurpassed150NextruGsivewearappeared
DuringslidinggraphiteisseverelydamagedThespheroidalgraphiteonwornsurfaceswouldbestretchedbyforceCrackswouldappearandpropaGgatealongtheboundarybetweengraphiteandmaGtrixthusgraphitedelaminatedfromwornsurfacesWeardebrisofgraphitewouldbegroundtopowderUndertheconditionofhightemperatureandloadgraphitepowderwouldreactwithFe2O3andFe3O4
formedonwornsurfaces 2C+Fe3O4mdash3Fe+2CO2uarr (1) 3C+2Fe2O3mdash4Fe+3CO2uarr (2) 2C+O2mdash2CO (3) 4CO+Fe3O4mdash3Fe+4CO2 (4) 3CO+Fe2O3mdash2Fe+3CO2 (5) Fig10490088presentsΔGθ
TGT diagramofFeGCGOsysGtemasafunctionofambienttemperatureForthereactions(3)(4)and(5)ΔGθ
T<0thusreactionsspontaneouslyproceedFromthermaldynamicsreGsultsitcanbesuggestedthatduringthewearofsphG
Fig10490088 ΔGθTGTdiagramofFeGCGOsystem
1048944581048944Issue10 WearBehaviorandMechanismofSpheroidalGraphiteCastIron
eroidalgraphitecastironat400graphiteisfirstoxidizedtoCOthenreductionreactionsamongCOFe2O3andFe3O4occurThusoxidesaredifficulttoexistonwornsurfaceofspheroidalgraphitecastironwhichcanexpoundthelesstriboGoxidesintheXRDresultsofwornsurfaces AllinallgraphitewasreportedtopossessluGbricationrole during wearThelubrication rolewouldappearat25-200andlowloadThuswearratewasreducedWhenahighloadwasappliedgraphiteandortheboundarybetweengraphiteandmatrixwouldfracturethusthewearincreasedSoitisreadilytoexplainthereasonthatwearrategraduallyincreasedunderalowloadandrapidlyinGcreasedunderahighloadAt400duetodeoxiGdizationfunctionofgraphitetheamountofgraphiteand triboGoxides would apparently decreasethewearGreducedrolewouldbeimpairedItcanbesugGgestedthatelevatedtemperaturewearofspheroidalgraphitecastironisaphysicalandchemicalprocessincludingthefollowingreactionsxFe+y2O2mdashFexOy2C+O2mdash2COandFexOy +yCOmdashxFe+yCO2
4 Conclusions 1)WearrateofspheroidalgraphitecastirongraduallyincreasedunderalowloadandrapidlyenhancedorpotentiallyenhancedunderahighloadWithanincreaseofambienttemperaturewearrateincreasedMicrostructures ofspheroidalgraphitecastironpresentedanobviousinfluenceon wearrateWearresistanceincreasedaccordingtothefolGlowingordertemperedsorbitetemperedtroostiteandtempered martensiteFriction coefficientinGcreasedwithincreasingambienttemperatureanddeGscendedwithincreasingload 2)At25-200noortracetriboGoxidesexisGtedonwornsurfacesofspheroidalgraphitecastironadhesivewearprevailedAt400triboGoxidesrelGativelyincreasedbuttheiramountandthickness(<5μm)werenotenoughtoavoidthemetalGmetalcontactthusoxidativewearandadhesivewearcoGexistedAstheloadsurpassed150 Nextrusivewearappeared 3)Graphitepossessedlubricatingfunctiontoreducewearat25-200andalowloadAsahighload wasappliedwearrateincreasedbecauseof
fractureofgraphiteandorboundarybetweengraphGiteandmatrixAt400 theamountofgraphiteandtriboGoxidessubstantiallydecreasedduetothedeoxidationroleofgraphiteHencethe wearGreGducedfunctionofgraphiteandtriboGoxideswereimGpairedElevatedGtemperature wear of spheroidalgraphitecastironcanbesuggestedtobeaphysicalandchemicalprocessincludingthefollowingreacGtionsxFe+y2O2mdashFexOy2C+O2mdash2CO andFexOy+yCOmdashxFe+yCO2
References
[1] SantisADBartolomeoODIacovielloDetalQuantitativeShapeEvaluationofGraphiteParticlesin DuctileIron [J]JournalofMaterialsProcessingTechnology2008196(123)292
[2] QuinnTFJSullivanJLRowsonDMDevelopmentsintheOxidationalTheoryofMildWear[J]TribologyInternational198013(4)153
[3] WilsonJEStottFHWoodGCTheDevelopmentofWearProtectiveOxidesandTheirInfluenceonSlidingFriction [J]ProceedingstheRoyalofSociety1980369A557
[4] InmanIADattaSDuHLetalMicroscopyofGlazedLayGersFormedDuringHighTemperatureSlidingWearat750 [J]Wear2003254(56)461
[5] StraffeliniGTrabuccoDMolinariAOxidativeWearofHeatGTreatedSteels[J]Wear2001250(1G12)485
[6] BarrauOBoherCAnalysisoftheFrictionandWearBehavGiourofHotWorkToolSteelforForging[J]Wear2003255(7G12)1444
[7] GarzaGMontesGdeGOcaNFRainforthW MWearMechanismsExperiencedbyaWorkRollGradeHighSpeedunderDifferentEnvironmentalCondition[J]Wear2009267(1G4)441
[8] WangSQWeiM XWangFetalTransitionofElevatedTemperatureWear MechanismsandtheOxidativeDelaminaGtionWearinHotGWorkingDieSteels[J]TribologyInternaGtional201043(3)577
[9] WangSQWeiM XZhaoY TEffectsoftheTriboGOxideand Matrixon DrySliding WearCharacteristicsand MechaGnismsofaCastSteel[J]Wear2010269(56)424
[10] WeiMXChenKMWangSQetalAnalysisforWearBeGhaviorsofOxidativeWear[J]TribologyLetters201142(1)1
[11] RiahiA RAlpasA TWearMapforGreyCastIron [J]Wear2003255401
[12] LiuYCSchisslerJMMathiaGTheInfluenceofSurfaceOxidationontheWearResistanceofCastIron[J]TribologyInternational199528(7)433
[13] HirasataKHayashiKFrictionandWearofSeveralKindsofCastIronsUnderSevereSlidingConditions[J]Wear2007263(1G6)790
[14] PrasadBKSlidingWearReponseofCastIronasInfluencedbyMicrostructuralFeaturesandTestCondition[J]MaterialsScienceandEngineering2007456A(12)373
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studythedrysliding wearbehaviorofspheriordgraphiteironThe wear mechanism ofspheroidalgraphitecastironwasalsodiscussedtherelationGshipbetweentriboGoxidesandgraphitewereexplored
1 ExperimentalProcedure Pinsof6mmindiameterand12mminlengthwere made of commercial QT800G2 spheroidalgraphitecastironwhileD2steelwasselectedasdiscsof70mmindiameterand8mminthicknessTheirchemicalcompositionsarelistedinTable1TheasGcastandheatGtreatedmicrostructuresofthespheroidalgraphitecastiron (QT800G2)areillusG
tratedinFig10490081TheasGcastmicrostructureofthespheroidalgraphitecastironisshowninFig10490081(a)Thespheroidalgraphitecastironwasaustenitizedat900for20mincooledinoilthentemperedat200500and750 for2hrespectivelyBesidesspheroidalgraphitetemperedmartensite(HRC55)[Fig10490081(b)]temperedtroosite(HRC40)[Fig10490081(c)]andtemperedsorbite(HRC20)[Fig10490081 (d)]wereachievedCommercialD2steelwasaustenitizedat1150 for20minoilquenchedandtemperedthreetimesat550 for2htoachievetemperedtroositewithanhardnessofHRC60 WeartestswereperformedonanMGG2000type
Table1 Chemicalcompositionsofspheroidalgraphitecastiron(pin)andD2steel(disk) (masspercent)
Materials C Cr Mo V Si Mn S P
QT800G2 3104900840-3104900880 - - - 2104900840-3104900800 0104900850-0104900880 le0104900805 le0104900805D2 1104900845-1104900870 11104900800-12104900850 0104900840-0104900860 0104900815-0104900830 le0104900840 le0104900840 le01049008030 le01049008030
Fig10490081 MicrostructuresofspheroidalironofasGcast(a)andastemperedat200 (b)500 (c)and570 (d)
pinGonGdischightemperatureweartesterThewearparameterswereasfollowsslidingdistanceof110490082times103 mvelocityof1msambienttemperaturerangeof25-400andloadrangeof50-200NWearwasdeterminedbymeasuringthemasslossofpinspeciGmenusinganelectronicbalance (0104900801 mg)Masslosswasconvertedintovolumelossusingthedensityofspheroidalgraphitecastiron(7104900830gcm3)ThewearratewasdefinedasvolumelossbyunitdisGtance(mm3mm)DataforeachwearvaluewascalG
culatedfromtheaverageofthreetestsMomentoffrictionforcebetweenthepinanddiskduringwearwasmeasuredbyasensorandautomaticallyrecorGdedbyapersonalcomputerthentransformedtofrictioncoefficientStructuresandmorphologyofwornsurfacesandsubsurfacewereidentifiedbyusingaDMaxG2500pctypeXGraydiffractometer(XRD)andaJSMG7001Ftypescanningelectronmicroscope(SEM)respectivelyHardnessofpinspecimen was measGuredbyusinganHRG150AtypeRockwellapparatus
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2 Results210490081 Wearrate Fig10490082showsthewearrateofspheroidalgraphGitecastironundervarioustestingconditionsItcanbeobservedthatwearrateincreasedwithincreasingambienttemperatureSpheroidalgraphitecastirontemperedat200and500presentedasimilarreguGlarityWearratesat25and200approachedeach
otherButthewearrateat400 firstslowlyinGcreasedandthenabruptlyincreasedattheloadof150and125Nrespectively [Fig10490082 (a)and (b)]Forspheroidalgraphitecastirontemperedat570 wearratewasfoundtoincreaserapidlyunderacerGtainload(criticalload)atvariousambienttemperaGturesAsambienttemperatureincreasedthecritiGcalloads were150125and50 Nrespectively[Fig10490082(c)]
Fig10490082 Wearratesofspheroidalgraphitecastirontemperedatvarioustemperingtemperaturesof200 (a)500 (b)and570 (c)underdifferenttestingconditions
ComparisonofwearrateofdifferenttemperedmicrostructuresatvariousambienttemperaturesisshowninFig10490083At25thewearrateoftemperedsorbiteoutclassedtempered martensiteandtemGperedtroositeUndertheloadof25-150NtemGpered martensiteandtemperedtroositepresentednearlythesamewearrateWhentheloadsurpassed150NtemperedtroositeincreasedrapidlybuttemGperedmartensitekeptaslowincrease[Fig10490083(a)]
At200 temperedmartensiteandtemperedtroositeshowedsimilarwearrateinentireloadrangebuttheyweresubstantiallylowerthanthatoftemperedsorbite[Fig10490083(b)]At400thewearratesofvariGousmicrostructureswerealmostthesameundertheloadof25-50NAstheloadsurpassed50Nthewearrateoftemperedsorbiterapidlyincreasedbuttemperedmartensiteandtemperedtroositerevealedagradualincreaseandfewerdifferenceofwearrates
Fig10490083 Comparisonsofwearratesofspheroidalgraphitecastironwithvarioustemperedmicrostructuresatdifferentambienttemperaturesof25 (a)200 (b)and400 (c)
Wearratesoftempered martensiteandtemperedtroositerapidlyincreasedundertheloadsof125and150Nrespectively[Fig10490083(c)] Fig10490084exhibitsaveragefrictioncoefficientofspheroidalgraphitecastironwith500 temperedmicrostructure underdifferenttesting conditionsAveragefrictioncoefficientsgraduallyincreasewithincreasingloadandambienttemperatureTheaverG
agefrictioncoefficientsubstantiallyreducedto0104900833undertheloadof150Nat400
210490082 Phaseandmorphologyofwornsurfaces XRDpatternsofwornsurfacesofspheroidalgraphitecastironwith500temperedmicrostructureatvariousambienttemperaturesareillustratedinFig10490085ItcanbenoticedthattrivialFeOandFe3O4appG
1048944381048944Issue10 WearBehaviorandMechanismofSpheroidalGraphiteCastIron
Fig10490084 Averagefrictioncoefficientofspheroidalironwith500temperedmicrostructureundervarious
testingconditions
earedonwornsurfacesat25-200 [Fig10490085(a)and(b)]Asambienttemperaturereached400 theintensityofoxidesincreasedbutitwasapparentlylowerthantheintensityofironThismeansthattriboGoxidesincreasedbuttheiramount wasstillless[Fig10490085(c)] Morphology of wornsurfacesofspheroidalgraphitecastironwith500temperedmicrostrucGtureundervarioustestingconditionsisshowninFig10490086At25-200wornsurfacesmainlypresenGtedtearingGformadhesivetracewithasmallamountofblackgraphitethatissupposedtobeaheadstreamoftearingUnderahighloadtraceoxidespresentedascattereddistributiononwornsurfaces[Fig10490086(a)-(d)]At400asmallamountofoxidesformedon
Fig10490085 XGraydiffractionpatternsforwornsurfacesofspheroidalironwith500temperedmicrostructureatambienttemperaturesof25 (a)200 (b)and400 (c)
(a)50N25 (b)200N25 (c)50N200 (d)200N200 (e)50N400 (f)150N400Fig10490086 Morphologyforwornsurfacesofspheroidalironwith500temperedmicrostructureundervariousconditions
certainpartsofwornsurfaces[Fig10490086(e)]Whenaloadof150 N wasappliedwornsurfacesturnedsmootherandfurrowsexistedalongtheslidingdiGrection[Fig10490086(f)]
210490083 Sectionmorphologyofwornsurfacesandweardebris Fig10490087exhibitssectionmorphologyofwornsurGfacesundervarioustestingconditionsAt25 therewasalmostnotriboGoxidelayeronwornsurfaces
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(a)50N25 (b)200N25 (c)50N200 (d)200N200 (e)50N400 (f)150N400Fig10490087 Morphologyforsubsurfaceofspheroidalironwith500temperedmicrostructureundervariousconditions
[Fig10490087(a)and(b)]At200scatteredtriboGoxGidelayercanbefoundinthepartofwornsurfaceandreachedathicknesslessthan3μm [Fig10490087 (c)and(d)]At400theamountoftriboGoxidesrelGativelyincreasedbuttotalquantitywaslessInthiscasetriboGoxidelayerpresented a discontinuousformandlessthan5μminthickness[Fig10490087 (e)]Whentheloadof150NwasappliedstretchedGformgraphiteappearedindicatingthatasevereplasticdeformationoccurredinsubsurface[Fig10490087(f)]
3 Discussion At25-200thereisnoortracetriboGoxidesonwornsurfacesmetalGmetalcontactcannotbeavoiGdedAdhesivewearispredominantwearmechanismTheincreaseofambienttemperatureandfrictionheatwouldreducesurfacehardnessofspheroidalgraphitecastironThuswearrateat200ismarGginallyhigherthanthatat25UnderalowloadalowerincreaseofwearratemaybeattributedtothelubricatingroleofgraphiteHoweverunderahigherloadgraphiteandortheboundarybetweengraphiteand matrixreadilyfractureunderfrictionforcetoleadtorapidincreaseofwearrate At400 triboGoxideswouldincreaseduetotheelevationofambienttemperatureAlthoughtheamountoftriboGoxidesrelativelyincreasedtheywerefarlowerthanthoseofsteelsunderthesamecondiGtions[8-10]Theirquantityandthickness(<5μm)werenotenoughtoentirelyavoidthemetalGmetalcontactInthiscaseoxidativewearandadhesivewearcoexistedAstheloadsurpassed150NextruGsivewearappeared
DuringslidinggraphiteisseverelydamagedThespheroidalgraphiteonwornsurfaceswouldbestretchedbyforceCrackswouldappearandpropaGgatealongtheboundarybetweengraphiteandmaGtrixthusgraphitedelaminatedfromwornsurfacesWeardebrisofgraphitewouldbegroundtopowderUndertheconditionofhightemperatureandloadgraphitepowderwouldreactwithFe2O3andFe3O4
formedonwornsurfaces 2C+Fe3O4mdash3Fe+2CO2uarr (1) 3C+2Fe2O3mdash4Fe+3CO2uarr (2) 2C+O2mdash2CO (3) 4CO+Fe3O4mdash3Fe+4CO2 (4) 3CO+Fe2O3mdash2Fe+3CO2 (5) Fig10490088presentsΔGθ
TGT diagramofFeGCGOsysGtemasafunctionofambienttemperatureForthereactions(3)(4)and(5)ΔGθ
T<0thusreactionsspontaneouslyproceedFromthermaldynamicsreGsultsitcanbesuggestedthatduringthewearofsphG
Fig10490088 ΔGθTGTdiagramofFeGCGOsystem
1048944581048944Issue10 WearBehaviorandMechanismofSpheroidalGraphiteCastIron
eroidalgraphitecastironat400graphiteisfirstoxidizedtoCOthenreductionreactionsamongCOFe2O3andFe3O4occurThusoxidesaredifficulttoexistonwornsurfaceofspheroidalgraphitecastironwhichcanexpoundthelesstriboGoxidesintheXRDresultsofwornsurfaces AllinallgraphitewasreportedtopossessluGbricationrole during wearThelubrication rolewouldappearat25-200andlowloadThuswearratewasreducedWhenahighloadwasappliedgraphiteandortheboundarybetweengraphiteandmatrixwouldfracturethusthewearincreasedSoitisreadilytoexplainthereasonthatwearrategraduallyincreasedunderalowloadandrapidlyinGcreasedunderahighloadAt400duetodeoxiGdizationfunctionofgraphitetheamountofgraphiteand triboGoxides would apparently decreasethewearGreducedrolewouldbeimpairedItcanbesugGgestedthatelevatedtemperaturewearofspheroidalgraphitecastironisaphysicalandchemicalprocessincludingthefollowingreactionsxFe+y2O2mdashFexOy2C+O2mdash2COandFexOy +yCOmdashxFe+yCO2
4 Conclusions 1)WearrateofspheroidalgraphitecastirongraduallyincreasedunderalowloadandrapidlyenhancedorpotentiallyenhancedunderahighloadWithanincreaseofambienttemperaturewearrateincreasedMicrostructures ofspheroidalgraphitecastironpresentedanobviousinfluenceon wearrateWearresistanceincreasedaccordingtothefolGlowingordertemperedsorbitetemperedtroostiteandtempered martensiteFriction coefficientinGcreasedwithincreasingambienttemperatureanddeGscendedwithincreasingload 2)At25-200noortracetriboGoxidesexisGtedonwornsurfacesofspheroidalgraphitecastironadhesivewearprevailedAt400triboGoxidesrelGativelyincreasedbuttheiramountandthickness(<5μm)werenotenoughtoavoidthemetalGmetalcontactthusoxidativewearandadhesivewearcoGexistedAstheloadsurpassed150 Nextrusivewearappeared 3)Graphitepossessedlubricatingfunctiontoreducewearat25-200andalowloadAsahighload wasappliedwearrateincreasedbecauseof
fractureofgraphiteandorboundarybetweengraphGiteandmatrixAt400 theamountofgraphiteandtriboGoxidessubstantiallydecreasedduetothedeoxidationroleofgraphiteHencethe wearGreGducedfunctionofgraphiteandtriboGoxideswereimGpairedElevatedGtemperature wear of spheroidalgraphitecastironcanbesuggestedtobeaphysicalandchemicalprocessincludingthefollowingreacGtionsxFe+y2O2mdashFexOy2C+O2mdash2CO andFexOy+yCOmdashxFe+yCO2
References
[1] SantisADBartolomeoODIacovielloDetalQuantitativeShapeEvaluationofGraphiteParticlesin DuctileIron [J]JournalofMaterialsProcessingTechnology2008196(123)292
[2] QuinnTFJSullivanJLRowsonDMDevelopmentsintheOxidationalTheoryofMildWear[J]TribologyInternational198013(4)153
[3] WilsonJEStottFHWoodGCTheDevelopmentofWearProtectiveOxidesandTheirInfluenceonSlidingFriction [J]ProceedingstheRoyalofSociety1980369A557
[4] InmanIADattaSDuHLetalMicroscopyofGlazedLayGersFormedDuringHighTemperatureSlidingWearat750 [J]Wear2003254(56)461
[5] StraffeliniGTrabuccoDMolinariAOxidativeWearofHeatGTreatedSteels[J]Wear2001250(1G12)485
[6] BarrauOBoherCAnalysisoftheFrictionandWearBehavGiourofHotWorkToolSteelforForging[J]Wear2003255(7G12)1444
[7] GarzaGMontesGdeGOcaNFRainforthW MWearMechanismsExperiencedbyaWorkRollGradeHighSpeedunderDifferentEnvironmentalCondition[J]Wear2009267(1G4)441
[8] WangSQWeiM XWangFetalTransitionofElevatedTemperatureWear MechanismsandtheOxidativeDelaminaGtionWearinHotGWorkingDieSteels[J]TribologyInternaGtional201043(3)577
[9] WangSQWeiM XZhaoY TEffectsoftheTriboGOxideand Matrixon DrySliding WearCharacteristicsand MechaGnismsofaCastSteel[J]Wear2010269(56)424
[10] WeiMXChenKMWangSQetalAnalysisforWearBeGhaviorsofOxidativeWear[J]TribologyLetters201142(1)1
[11] RiahiA RAlpasA TWearMapforGreyCastIron [J]Wear2003255401
[12] LiuYCSchisslerJMMathiaGTheInfluenceofSurfaceOxidationontheWearResistanceofCastIron[J]TribologyInternational199528(7)433
[13] HirasataKHayashiKFrictionandWearofSeveralKindsofCastIronsUnderSevereSlidingConditions[J]Wear2007263(1G6)790
[14] PrasadBKSlidingWearReponseofCastIronasInfluencedbyMicrostructuralFeaturesandTestCondition[J]MaterialsScienceandEngineering2007456A(12)373
1048944681048944 JournalofIronandSteelResearchInternational Vol104900820
2 Results210490081 Wearrate Fig10490082showsthewearrateofspheroidalgraphGitecastironundervarioustestingconditionsItcanbeobservedthatwearrateincreasedwithincreasingambienttemperatureSpheroidalgraphitecastirontemperedat200and500presentedasimilarreguGlarityWearratesat25and200approachedeach
otherButthewearrateat400 firstslowlyinGcreasedandthenabruptlyincreasedattheloadof150and125Nrespectively [Fig10490082 (a)and (b)]Forspheroidalgraphitecastirontemperedat570 wearratewasfoundtoincreaserapidlyunderacerGtainload(criticalload)atvariousambienttemperaGturesAsambienttemperatureincreasedthecritiGcalloads were150125and50 Nrespectively[Fig10490082(c)]
Fig10490082 Wearratesofspheroidalgraphitecastirontemperedatvarioustemperingtemperaturesof200 (a)500 (b)and570 (c)underdifferenttestingconditions
ComparisonofwearrateofdifferenttemperedmicrostructuresatvariousambienttemperaturesisshowninFig10490083At25thewearrateoftemperedsorbiteoutclassedtempered martensiteandtemGperedtroositeUndertheloadof25-150NtemGpered martensiteandtemperedtroositepresentednearlythesamewearrateWhentheloadsurpassed150NtemperedtroositeincreasedrapidlybuttemGperedmartensitekeptaslowincrease[Fig10490083(a)]
At200 temperedmartensiteandtemperedtroositeshowedsimilarwearrateinentireloadrangebuttheyweresubstantiallylowerthanthatoftemperedsorbite[Fig10490083(b)]At400thewearratesofvariGousmicrostructureswerealmostthesameundertheloadof25-50NAstheloadsurpassed50Nthewearrateoftemperedsorbiterapidlyincreasedbuttemperedmartensiteandtemperedtroositerevealedagradualincreaseandfewerdifferenceofwearrates
Fig10490083 Comparisonsofwearratesofspheroidalgraphitecastironwithvarioustemperedmicrostructuresatdifferentambienttemperaturesof25 (a)200 (b)and400 (c)
Wearratesoftempered martensiteandtemperedtroositerapidlyincreasedundertheloadsof125and150Nrespectively[Fig10490083(c)] Fig10490084exhibitsaveragefrictioncoefficientofspheroidalgraphitecastironwith500 temperedmicrostructure underdifferenttesting conditionsAveragefrictioncoefficientsgraduallyincreasewithincreasingloadandambienttemperatureTheaverG
agefrictioncoefficientsubstantiallyreducedto0104900833undertheloadof150Nat400
210490082 Phaseandmorphologyofwornsurfaces XRDpatternsofwornsurfacesofspheroidalgraphitecastironwith500temperedmicrostructureatvariousambienttemperaturesareillustratedinFig10490085ItcanbenoticedthattrivialFeOandFe3O4appG
1048944381048944Issue10 WearBehaviorandMechanismofSpheroidalGraphiteCastIron
Fig10490084 Averagefrictioncoefficientofspheroidalironwith500temperedmicrostructureundervarious
testingconditions
earedonwornsurfacesat25-200 [Fig10490085(a)and(b)]Asambienttemperaturereached400 theintensityofoxidesincreasedbutitwasapparentlylowerthantheintensityofironThismeansthattriboGoxidesincreasedbuttheiramount wasstillless[Fig10490085(c)] Morphology of wornsurfacesofspheroidalgraphitecastironwith500temperedmicrostrucGtureundervarioustestingconditionsisshowninFig10490086At25-200wornsurfacesmainlypresenGtedtearingGformadhesivetracewithasmallamountofblackgraphitethatissupposedtobeaheadstreamoftearingUnderahighloadtraceoxidespresentedascattereddistributiononwornsurfaces[Fig10490086(a)-(d)]At400asmallamountofoxidesformedon
Fig10490085 XGraydiffractionpatternsforwornsurfacesofspheroidalironwith500temperedmicrostructureatambienttemperaturesof25 (a)200 (b)and400 (c)
(a)50N25 (b)200N25 (c)50N200 (d)200N200 (e)50N400 (f)150N400Fig10490086 Morphologyforwornsurfacesofspheroidalironwith500temperedmicrostructureundervariousconditions
certainpartsofwornsurfaces[Fig10490086(e)]Whenaloadof150 N wasappliedwornsurfacesturnedsmootherandfurrowsexistedalongtheslidingdiGrection[Fig10490086(f)]
210490083 Sectionmorphologyofwornsurfacesandweardebris Fig10490087exhibitssectionmorphologyofwornsurGfacesundervarioustestingconditionsAt25 therewasalmostnotriboGoxidelayeronwornsurfaces
1048944481048944 JournalofIronandSteelResearchInternational Vol104900820
(a)50N25 (b)200N25 (c)50N200 (d)200N200 (e)50N400 (f)150N400Fig10490087 Morphologyforsubsurfaceofspheroidalironwith500temperedmicrostructureundervariousconditions
[Fig10490087(a)and(b)]At200scatteredtriboGoxGidelayercanbefoundinthepartofwornsurfaceandreachedathicknesslessthan3μm [Fig10490087 (c)and(d)]At400theamountoftriboGoxidesrelGativelyincreasedbuttotalquantitywaslessInthiscasetriboGoxidelayerpresented a discontinuousformandlessthan5μminthickness[Fig10490087 (e)]Whentheloadof150NwasappliedstretchedGformgraphiteappearedindicatingthatasevereplasticdeformationoccurredinsubsurface[Fig10490087(f)]
3 Discussion At25-200thereisnoortracetriboGoxidesonwornsurfacesmetalGmetalcontactcannotbeavoiGdedAdhesivewearispredominantwearmechanismTheincreaseofambienttemperatureandfrictionheatwouldreducesurfacehardnessofspheroidalgraphitecastironThuswearrateat200ismarGginallyhigherthanthatat25UnderalowloadalowerincreaseofwearratemaybeattributedtothelubricatingroleofgraphiteHoweverunderahigherloadgraphiteandortheboundarybetweengraphiteand matrixreadilyfractureunderfrictionforcetoleadtorapidincreaseofwearrate At400 triboGoxideswouldincreaseduetotheelevationofambienttemperatureAlthoughtheamountoftriboGoxidesrelativelyincreasedtheywerefarlowerthanthoseofsteelsunderthesamecondiGtions[8-10]Theirquantityandthickness(<5μm)werenotenoughtoentirelyavoidthemetalGmetalcontactInthiscaseoxidativewearandadhesivewearcoexistedAstheloadsurpassed150NextruGsivewearappeared
DuringslidinggraphiteisseverelydamagedThespheroidalgraphiteonwornsurfaceswouldbestretchedbyforceCrackswouldappearandpropaGgatealongtheboundarybetweengraphiteandmaGtrixthusgraphitedelaminatedfromwornsurfacesWeardebrisofgraphitewouldbegroundtopowderUndertheconditionofhightemperatureandloadgraphitepowderwouldreactwithFe2O3andFe3O4
formedonwornsurfaces 2C+Fe3O4mdash3Fe+2CO2uarr (1) 3C+2Fe2O3mdash4Fe+3CO2uarr (2) 2C+O2mdash2CO (3) 4CO+Fe3O4mdash3Fe+4CO2 (4) 3CO+Fe2O3mdash2Fe+3CO2 (5) Fig10490088presentsΔGθ
TGT diagramofFeGCGOsysGtemasafunctionofambienttemperatureForthereactions(3)(4)and(5)ΔGθ
T<0thusreactionsspontaneouslyproceedFromthermaldynamicsreGsultsitcanbesuggestedthatduringthewearofsphG
Fig10490088 ΔGθTGTdiagramofFeGCGOsystem
1048944581048944Issue10 WearBehaviorandMechanismofSpheroidalGraphiteCastIron
eroidalgraphitecastironat400graphiteisfirstoxidizedtoCOthenreductionreactionsamongCOFe2O3andFe3O4occurThusoxidesaredifficulttoexistonwornsurfaceofspheroidalgraphitecastironwhichcanexpoundthelesstriboGoxidesintheXRDresultsofwornsurfaces AllinallgraphitewasreportedtopossessluGbricationrole during wearThelubrication rolewouldappearat25-200andlowloadThuswearratewasreducedWhenahighloadwasappliedgraphiteandortheboundarybetweengraphiteandmatrixwouldfracturethusthewearincreasedSoitisreadilytoexplainthereasonthatwearrategraduallyincreasedunderalowloadandrapidlyinGcreasedunderahighloadAt400duetodeoxiGdizationfunctionofgraphitetheamountofgraphiteand triboGoxides would apparently decreasethewearGreducedrolewouldbeimpairedItcanbesugGgestedthatelevatedtemperaturewearofspheroidalgraphitecastironisaphysicalandchemicalprocessincludingthefollowingreactionsxFe+y2O2mdashFexOy2C+O2mdash2COandFexOy +yCOmdashxFe+yCO2
4 Conclusions 1)WearrateofspheroidalgraphitecastirongraduallyincreasedunderalowloadandrapidlyenhancedorpotentiallyenhancedunderahighloadWithanincreaseofambienttemperaturewearrateincreasedMicrostructures ofspheroidalgraphitecastironpresentedanobviousinfluenceon wearrateWearresistanceincreasedaccordingtothefolGlowingordertemperedsorbitetemperedtroostiteandtempered martensiteFriction coefficientinGcreasedwithincreasingambienttemperatureanddeGscendedwithincreasingload 2)At25-200noortracetriboGoxidesexisGtedonwornsurfacesofspheroidalgraphitecastironadhesivewearprevailedAt400triboGoxidesrelGativelyincreasedbuttheiramountandthickness(<5μm)werenotenoughtoavoidthemetalGmetalcontactthusoxidativewearandadhesivewearcoGexistedAstheloadsurpassed150 Nextrusivewearappeared 3)Graphitepossessedlubricatingfunctiontoreducewearat25-200andalowloadAsahighload wasappliedwearrateincreasedbecauseof
fractureofgraphiteandorboundarybetweengraphGiteandmatrixAt400 theamountofgraphiteandtriboGoxidessubstantiallydecreasedduetothedeoxidationroleofgraphiteHencethe wearGreGducedfunctionofgraphiteandtriboGoxideswereimGpairedElevatedGtemperature wear of spheroidalgraphitecastironcanbesuggestedtobeaphysicalandchemicalprocessincludingthefollowingreacGtionsxFe+y2O2mdashFexOy2C+O2mdash2CO andFexOy+yCOmdashxFe+yCO2
References
[1] SantisADBartolomeoODIacovielloDetalQuantitativeShapeEvaluationofGraphiteParticlesin DuctileIron [J]JournalofMaterialsProcessingTechnology2008196(123)292
[2] QuinnTFJSullivanJLRowsonDMDevelopmentsintheOxidationalTheoryofMildWear[J]TribologyInternational198013(4)153
[3] WilsonJEStottFHWoodGCTheDevelopmentofWearProtectiveOxidesandTheirInfluenceonSlidingFriction [J]ProceedingstheRoyalofSociety1980369A557
[4] InmanIADattaSDuHLetalMicroscopyofGlazedLayGersFormedDuringHighTemperatureSlidingWearat750 [J]Wear2003254(56)461
[5] StraffeliniGTrabuccoDMolinariAOxidativeWearofHeatGTreatedSteels[J]Wear2001250(1G12)485
[6] BarrauOBoherCAnalysisoftheFrictionandWearBehavGiourofHotWorkToolSteelforForging[J]Wear2003255(7G12)1444
[7] GarzaGMontesGdeGOcaNFRainforthW MWearMechanismsExperiencedbyaWorkRollGradeHighSpeedunderDifferentEnvironmentalCondition[J]Wear2009267(1G4)441
[8] WangSQWeiM XWangFetalTransitionofElevatedTemperatureWear MechanismsandtheOxidativeDelaminaGtionWearinHotGWorkingDieSteels[J]TribologyInternaGtional201043(3)577
[9] WangSQWeiM XZhaoY TEffectsoftheTriboGOxideand Matrixon DrySliding WearCharacteristicsand MechaGnismsofaCastSteel[J]Wear2010269(56)424
[10] WeiMXChenKMWangSQetalAnalysisforWearBeGhaviorsofOxidativeWear[J]TribologyLetters201142(1)1
[11] RiahiA RAlpasA TWearMapforGreyCastIron [J]Wear2003255401
[12] LiuYCSchisslerJMMathiaGTheInfluenceofSurfaceOxidationontheWearResistanceofCastIron[J]TribologyInternational199528(7)433
[13] HirasataKHayashiKFrictionandWearofSeveralKindsofCastIronsUnderSevereSlidingConditions[J]Wear2007263(1G6)790
[14] PrasadBKSlidingWearReponseofCastIronasInfluencedbyMicrostructuralFeaturesandTestCondition[J]MaterialsScienceandEngineering2007456A(12)373
1048944681048944 JournalofIronandSteelResearchInternational Vol104900820
Fig10490084 Averagefrictioncoefficientofspheroidalironwith500temperedmicrostructureundervarious
testingconditions
earedonwornsurfacesat25-200 [Fig10490085(a)and(b)]Asambienttemperaturereached400 theintensityofoxidesincreasedbutitwasapparentlylowerthantheintensityofironThismeansthattriboGoxidesincreasedbuttheiramount wasstillless[Fig10490085(c)] Morphology of wornsurfacesofspheroidalgraphitecastironwith500temperedmicrostrucGtureundervarioustestingconditionsisshowninFig10490086At25-200wornsurfacesmainlypresenGtedtearingGformadhesivetracewithasmallamountofblackgraphitethatissupposedtobeaheadstreamoftearingUnderahighloadtraceoxidespresentedascattereddistributiononwornsurfaces[Fig10490086(a)-(d)]At400asmallamountofoxidesformedon
Fig10490085 XGraydiffractionpatternsforwornsurfacesofspheroidalironwith500temperedmicrostructureatambienttemperaturesof25 (a)200 (b)and400 (c)
(a)50N25 (b)200N25 (c)50N200 (d)200N200 (e)50N400 (f)150N400Fig10490086 Morphologyforwornsurfacesofspheroidalironwith500temperedmicrostructureundervariousconditions
certainpartsofwornsurfaces[Fig10490086(e)]Whenaloadof150 N wasappliedwornsurfacesturnedsmootherandfurrowsexistedalongtheslidingdiGrection[Fig10490086(f)]
210490083 Sectionmorphologyofwornsurfacesandweardebris Fig10490087exhibitssectionmorphologyofwornsurGfacesundervarioustestingconditionsAt25 therewasalmostnotriboGoxidelayeronwornsurfaces
1048944481048944 JournalofIronandSteelResearchInternational Vol104900820
(a)50N25 (b)200N25 (c)50N200 (d)200N200 (e)50N400 (f)150N400Fig10490087 Morphologyforsubsurfaceofspheroidalironwith500temperedmicrostructureundervariousconditions
[Fig10490087(a)and(b)]At200scatteredtriboGoxGidelayercanbefoundinthepartofwornsurfaceandreachedathicknesslessthan3μm [Fig10490087 (c)and(d)]At400theamountoftriboGoxidesrelGativelyincreasedbuttotalquantitywaslessInthiscasetriboGoxidelayerpresented a discontinuousformandlessthan5μminthickness[Fig10490087 (e)]Whentheloadof150NwasappliedstretchedGformgraphiteappearedindicatingthatasevereplasticdeformationoccurredinsubsurface[Fig10490087(f)]
3 Discussion At25-200thereisnoortracetriboGoxidesonwornsurfacesmetalGmetalcontactcannotbeavoiGdedAdhesivewearispredominantwearmechanismTheincreaseofambienttemperatureandfrictionheatwouldreducesurfacehardnessofspheroidalgraphitecastironThuswearrateat200ismarGginallyhigherthanthatat25UnderalowloadalowerincreaseofwearratemaybeattributedtothelubricatingroleofgraphiteHoweverunderahigherloadgraphiteandortheboundarybetweengraphiteand matrixreadilyfractureunderfrictionforcetoleadtorapidincreaseofwearrate At400 triboGoxideswouldincreaseduetotheelevationofambienttemperatureAlthoughtheamountoftriboGoxidesrelativelyincreasedtheywerefarlowerthanthoseofsteelsunderthesamecondiGtions[8-10]Theirquantityandthickness(<5μm)werenotenoughtoentirelyavoidthemetalGmetalcontactInthiscaseoxidativewearandadhesivewearcoexistedAstheloadsurpassed150NextruGsivewearappeared
DuringslidinggraphiteisseverelydamagedThespheroidalgraphiteonwornsurfaceswouldbestretchedbyforceCrackswouldappearandpropaGgatealongtheboundarybetweengraphiteandmaGtrixthusgraphitedelaminatedfromwornsurfacesWeardebrisofgraphitewouldbegroundtopowderUndertheconditionofhightemperatureandloadgraphitepowderwouldreactwithFe2O3andFe3O4
formedonwornsurfaces 2C+Fe3O4mdash3Fe+2CO2uarr (1) 3C+2Fe2O3mdash4Fe+3CO2uarr (2) 2C+O2mdash2CO (3) 4CO+Fe3O4mdash3Fe+4CO2 (4) 3CO+Fe2O3mdash2Fe+3CO2 (5) Fig10490088presentsΔGθ
TGT diagramofFeGCGOsysGtemasafunctionofambienttemperatureForthereactions(3)(4)and(5)ΔGθ
T<0thusreactionsspontaneouslyproceedFromthermaldynamicsreGsultsitcanbesuggestedthatduringthewearofsphG
Fig10490088 ΔGθTGTdiagramofFeGCGOsystem
1048944581048944Issue10 WearBehaviorandMechanismofSpheroidalGraphiteCastIron
eroidalgraphitecastironat400graphiteisfirstoxidizedtoCOthenreductionreactionsamongCOFe2O3andFe3O4occurThusoxidesaredifficulttoexistonwornsurfaceofspheroidalgraphitecastironwhichcanexpoundthelesstriboGoxidesintheXRDresultsofwornsurfaces AllinallgraphitewasreportedtopossessluGbricationrole during wearThelubrication rolewouldappearat25-200andlowloadThuswearratewasreducedWhenahighloadwasappliedgraphiteandortheboundarybetweengraphiteandmatrixwouldfracturethusthewearincreasedSoitisreadilytoexplainthereasonthatwearrategraduallyincreasedunderalowloadandrapidlyinGcreasedunderahighloadAt400duetodeoxiGdizationfunctionofgraphitetheamountofgraphiteand triboGoxides would apparently decreasethewearGreducedrolewouldbeimpairedItcanbesugGgestedthatelevatedtemperaturewearofspheroidalgraphitecastironisaphysicalandchemicalprocessincludingthefollowingreactionsxFe+y2O2mdashFexOy2C+O2mdash2COandFexOy +yCOmdashxFe+yCO2
4 Conclusions 1)WearrateofspheroidalgraphitecastirongraduallyincreasedunderalowloadandrapidlyenhancedorpotentiallyenhancedunderahighloadWithanincreaseofambienttemperaturewearrateincreasedMicrostructures ofspheroidalgraphitecastironpresentedanobviousinfluenceon wearrateWearresistanceincreasedaccordingtothefolGlowingordertemperedsorbitetemperedtroostiteandtempered martensiteFriction coefficientinGcreasedwithincreasingambienttemperatureanddeGscendedwithincreasingload 2)At25-200noortracetriboGoxidesexisGtedonwornsurfacesofspheroidalgraphitecastironadhesivewearprevailedAt400triboGoxidesrelGativelyincreasedbuttheiramountandthickness(<5μm)werenotenoughtoavoidthemetalGmetalcontactthusoxidativewearandadhesivewearcoGexistedAstheloadsurpassed150 Nextrusivewearappeared 3)Graphitepossessedlubricatingfunctiontoreducewearat25-200andalowloadAsahighload wasappliedwearrateincreasedbecauseof
fractureofgraphiteandorboundarybetweengraphGiteandmatrixAt400 theamountofgraphiteandtriboGoxidessubstantiallydecreasedduetothedeoxidationroleofgraphiteHencethe wearGreGducedfunctionofgraphiteandtriboGoxideswereimGpairedElevatedGtemperature wear of spheroidalgraphitecastironcanbesuggestedtobeaphysicalandchemicalprocessincludingthefollowingreacGtionsxFe+y2O2mdashFexOy2C+O2mdash2CO andFexOy+yCOmdashxFe+yCO2
References
[1] SantisADBartolomeoODIacovielloDetalQuantitativeShapeEvaluationofGraphiteParticlesin DuctileIron [J]JournalofMaterialsProcessingTechnology2008196(123)292
[2] QuinnTFJSullivanJLRowsonDMDevelopmentsintheOxidationalTheoryofMildWear[J]TribologyInternational198013(4)153
[3] WilsonJEStottFHWoodGCTheDevelopmentofWearProtectiveOxidesandTheirInfluenceonSlidingFriction [J]ProceedingstheRoyalofSociety1980369A557
[4] InmanIADattaSDuHLetalMicroscopyofGlazedLayGersFormedDuringHighTemperatureSlidingWearat750 [J]Wear2003254(56)461
[5] StraffeliniGTrabuccoDMolinariAOxidativeWearofHeatGTreatedSteels[J]Wear2001250(1G12)485
[6] BarrauOBoherCAnalysisoftheFrictionandWearBehavGiourofHotWorkToolSteelforForging[J]Wear2003255(7G12)1444
[7] GarzaGMontesGdeGOcaNFRainforthW MWearMechanismsExperiencedbyaWorkRollGradeHighSpeedunderDifferentEnvironmentalCondition[J]Wear2009267(1G4)441
[8] WangSQWeiM XWangFetalTransitionofElevatedTemperatureWear MechanismsandtheOxidativeDelaminaGtionWearinHotGWorkingDieSteels[J]TribologyInternaGtional201043(3)577
[9] WangSQWeiM XZhaoY TEffectsoftheTriboGOxideand Matrixon DrySliding WearCharacteristicsand MechaGnismsofaCastSteel[J]Wear2010269(56)424
[10] WeiMXChenKMWangSQetalAnalysisforWearBeGhaviorsofOxidativeWear[J]TribologyLetters201142(1)1
[11] RiahiA RAlpasA TWearMapforGreyCastIron [J]Wear2003255401
[12] LiuYCSchisslerJMMathiaGTheInfluenceofSurfaceOxidationontheWearResistanceofCastIron[J]TribologyInternational199528(7)433
[13] HirasataKHayashiKFrictionandWearofSeveralKindsofCastIronsUnderSevereSlidingConditions[J]Wear2007263(1G6)790
[14] PrasadBKSlidingWearReponseofCastIronasInfluencedbyMicrostructuralFeaturesandTestCondition[J]MaterialsScienceandEngineering2007456A(12)373
1048944681048944 JournalofIronandSteelResearchInternational Vol104900820
(a)50N25 (b)200N25 (c)50N200 (d)200N200 (e)50N400 (f)150N400Fig10490087 Morphologyforsubsurfaceofspheroidalironwith500temperedmicrostructureundervariousconditions
[Fig10490087(a)and(b)]At200scatteredtriboGoxGidelayercanbefoundinthepartofwornsurfaceandreachedathicknesslessthan3μm [Fig10490087 (c)and(d)]At400theamountoftriboGoxidesrelGativelyincreasedbuttotalquantitywaslessInthiscasetriboGoxidelayerpresented a discontinuousformandlessthan5μminthickness[Fig10490087 (e)]Whentheloadof150NwasappliedstretchedGformgraphiteappearedindicatingthatasevereplasticdeformationoccurredinsubsurface[Fig10490087(f)]
3 Discussion At25-200thereisnoortracetriboGoxidesonwornsurfacesmetalGmetalcontactcannotbeavoiGdedAdhesivewearispredominantwearmechanismTheincreaseofambienttemperatureandfrictionheatwouldreducesurfacehardnessofspheroidalgraphitecastironThuswearrateat200ismarGginallyhigherthanthatat25UnderalowloadalowerincreaseofwearratemaybeattributedtothelubricatingroleofgraphiteHoweverunderahigherloadgraphiteandortheboundarybetweengraphiteand matrixreadilyfractureunderfrictionforcetoleadtorapidincreaseofwearrate At400 triboGoxideswouldincreaseduetotheelevationofambienttemperatureAlthoughtheamountoftriboGoxidesrelativelyincreasedtheywerefarlowerthanthoseofsteelsunderthesamecondiGtions[8-10]Theirquantityandthickness(<5μm)werenotenoughtoentirelyavoidthemetalGmetalcontactInthiscaseoxidativewearandadhesivewearcoexistedAstheloadsurpassed150NextruGsivewearappeared
DuringslidinggraphiteisseverelydamagedThespheroidalgraphiteonwornsurfaceswouldbestretchedbyforceCrackswouldappearandpropaGgatealongtheboundarybetweengraphiteandmaGtrixthusgraphitedelaminatedfromwornsurfacesWeardebrisofgraphitewouldbegroundtopowderUndertheconditionofhightemperatureandloadgraphitepowderwouldreactwithFe2O3andFe3O4
formedonwornsurfaces 2C+Fe3O4mdash3Fe+2CO2uarr (1) 3C+2Fe2O3mdash4Fe+3CO2uarr (2) 2C+O2mdash2CO (3) 4CO+Fe3O4mdash3Fe+4CO2 (4) 3CO+Fe2O3mdash2Fe+3CO2 (5) Fig10490088presentsΔGθ
TGT diagramofFeGCGOsysGtemasafunctionofambienttemperatureForthereactions(3)(4)and(5)ΔGθ
T<0thusreactionsspontaneouslyproceedFromthermaldynamicsreGsultsitcanbesuggestedthatduringthewearofsphG
Fig10490088 ΔGθTGTdiagramofFeGCGOsystem
1048944581048944Issue10 WearBehaviorandMechanismofSpheroidalGraphiteCastIron
eroidalgraphitecastironat400graphiteisfirstoxidizedtoCOthenreductionreactionsamongCOFe2O3andFe3O4occurThusoxidesaredifficulttoexistonwornsurfaceofspheroidalgraphitecastironwhichcanexpoundthelesstriboGoxidesintheXRDresultsofwornsurfaces AllinallgraphitewasreportedtopossessluGbricationrole during wearThelubrication rolewouldappearat25-200andlowloadThuswearratewasreducedWhenahighloadwasappliedgraphiteandortheboundarybetweengraphiteandmatrixwouldfracturethusthewearincreasedSoitisreadilytoexplainthereasonthatwearrategraduallyincreasedunderalowloadandrapidlyinGcreasedunderahighloadAt400duetodeoxiGdizationfunctionofgraphitetheamountofgraphiteand triboGoxides would apparently decreasethewearGreducedrolewouldbeimpairedItcanbesugGgestedthatelevatedtemperaturewearofspheroidalgraphitecastironisaphysicalandchemicalprocessincludingthefollowingreactionsxFe+y2O2mdashFexOy2C+O2mdash2COandFexOy +yCOmdashxFe+yCO2
4 Conclusions 1)WearrateofspheroidalgraphitecastirongraduallyincreasedunderalowloadandrapidlyenhancedorpotentiallyenhancedunderahighloadWithanincreaseofambienttemperaturewearrateincreasedMicrostructures ofspheroidalgraphitecastironpresentedanobviousinfluenceon wearrateWearresistanceincreasedaccordingtothefolGlowingordertemperedsorbitetemperedtroostiteandtempered martensiteFriction coefficientinGcreasedwithincreasingambienttemperatureanddeGscendedwithincreasingload 2)At25-200noortracetriboGoxidesexisGtedonwornsurfacesofspheroidalgraphitecastironadhesivewearprevailedAt400triboGoxidesrelGativelyincreasedbuttheiramountandthickness(<5μm)werenotenoughtoavoidthemetalGmetalcontactthusoxidativewearandadhesivewearcoGexistedAstheloadsurpassed150 Nextrusivewearappeared 3)Graphitepossessedlubricatingfunctiontoreducewearat25-200andalowloadAsahighload wasappliedwearrateincreasedbecauseof
fractureofgraphiteandorboundarybetweengraphGiteandmatrixAt400 theamountofgraphiteandtriboGoxidessubstantiallydecreasedduetothedeoxidationroleofgraphiteHencethe wearGreGducedfunctionofgraphiteandtriboGoxideswereimGpairedElevatedGtemperature wear of spheroidalgraphitecastironcanbesuggestedtobeaphysicalandchemicalprocessincludingthefollowingreacGtionsxFe+y2O2mdashFexOy2C+O2mdash2CO andFexOy+yCOmdashxFe+yCO2
References
[1] SantisADBartolomeoODIacovielloDetalQuantitativeShapeEvaluationofGraphiteParticlesin DuctileIron [J]JournalofMaterialsProcessingTechnology2008196(123)292
[2] QuinnTFJSullivanJLRowsonDMDevelopmentsintheOxidationalTheoryofMildWear[J]TribologyInternational198013(4)153
[3] WilsonJEStottFHWoodGCTheDevelopmentofWearProtectiveOxidesandTheirInfluenceonSlidingFriction [J]ProceedingstheRoyalofSociety1980369A557
[4] InmanIADattaSDuHLetalMicroscopyofGlazedLayGersFormedDuringHighTemperatureSlidingWearat750 [J]Wear2003254(56)461
[5] StraffeliniGTrabuccoDMolinariAOxidativeWearofHeatGTreatedSteels[J]Wear2001250(1G12)485
[6] BarrauOBoherCAnalysisoftheFrictionandWearBehavGiourofHotWorkToolSteelforForging[J]Wear2003255(7G12)1444
[7] GarzaGMontesGdeGOcaNFRainforthW MWearMechanismsExperiencedbyaWorkRollGradeHighSpeedunderDifferentEnvironmentalCondition[J]Wear2009267(1G4)441
[8] WangSQWeiM XWangFetalTransitionofElevatedTemperatureWear MechanismsandtheOxidativeDelaminaGtionWearinHotGWorkingDieSteels[J]TribologyInternaGtional201043(3)577
[9] WangSQWeiM XZhaoY TEffectsoftheTriboGOxideand Matrixon DrySliding WearCharacteristicsand MechaGnismsofaCastSteel[J]Wear2010269(56)424
[10] WeiMXChenKMWangSQetalAnalysisforWearBeGhaviorsofOxidativeWear[J]TribologyLetters201142(1)1
[11] RiahiA RAlpasA TWearMapforGreyCastIron [J]Wear2003255401
[12] LiuYCSchisslerJMMathiaGTheInfluenceofSurfaceOxidationontheWearResistanceofCastIron[J]TribologyInternational199528(7)433
[13] HirasataKHayashiKFrictionandWearofSeveralKindsofCastIronsUnderSevereSlidingConditions[J]Wear2007263(1G6)790
[14] PrasadBKSlidingWearReponseofCastIronasInfluencedbyMicrostructuralFeaturesandTestCondition[J]MaterialsScienceandEngineering2007456A(12)373
1048944681048944 JournalofIronandSteelResearchInternational Vol104900820
eroidalgraphitecastironat400graphiteisfirstoxidizedtoCOthenreductionreactionsamongCOFe2O3andFe3O4occurThusoxidesaredifficulttoexistonwornsurfaceofspheroidalgraphitecastironwhichcanexpoundthelesstriboGoxidesintheXRDresultsofwornsurfaces AllinallgraphitewasreportedtopossessluGbricationrole during wearThelubrication rolewouldappearat25-200andlowloadThuswearratewasreducedWhenahighloadwasappliedgraphiteandortheboundarybetweengraphiteandmatrixwouldfracturethusthewearincreasedSoitisreadilytoexplainthereasonthatwearrategraduallyincreasedunderalowloadandrapidlyinGcreasedunderahighloadAt400duetodeoxiGdizationfunctionofgraphitetheamountofgraphiteand triboGoxides would apparently decreasethewearGreducedrolewouldbeimpairedItcanbesugGgestedthatelevatedtemperaturewearofspheroidalgraphitecastironisaphysicalandchemicalprocessincludingthefollowingreactionsxFe+y2O2mdashFexOy2C+O2mdash2COandFexOy +yCOmdashxFe+yCO2
4 Conclusions 1)WearrateofspheroidalgraphitecastirongraduallyincreasedunderalowloadandrapidlyenhancedorpotentiallyenhancedunderahighloadWithanincreaseofambienttemperaturewearrateincreasedMicrostructures ofspheroidalgraphitecastironpresentedanobviousinfluenceon wearrateWearresistanceincreasedaccordingtothefolGlowingordertemperedsorbitetemperedtroostiteandtempered martensiteFriction coefficientinGcreasedwithincreasingambienttemperatureanddeGscendedwithincreasingload 2)At25-200noortracetriboGoxidesexisGtedonwornsurfacesofspheroidalgraphitecastironadhesivewearprevailedAt400triboGoxidesrelGativelyincreasedbuttheiramountandthickness(<5μm)werenotenoughtoavoidthemetalGmetalcontactthusoxidativewearandadhesivewearcoGexistedAstheloadsurpassed150 Nextrusivewearappeared 3)Graphitepossessedlubricatingfunctiontoreducewearat25-200andalowloadAsahighload wasappliedwearrateincreasedbecauseof
fractureofgraphiteandorboundarybetweengraphGiteandmatrixAt400 theamountofgraphiteandtriboGoxidessubstantiallydecreasedduetothedeoxidationroleofgraphiteHencethe wearGreGducedfunctionofgraphiteandtriboGoxideswereimGpairedElevatedGtemperature wear of spheroidalgraphitecastironcanbesuggestedtobeaphysicalandchemicalprocessincludingthefollowingreacGtionsxFe+y2O2mdashFexOy2C+O2mdash2CO andFexOy+yCOmdashxFe+yCO2
References
[1] SantisADBartolomeoODIacovielloDetalQuantitativeShapeEvaluationofGraphiteParticlesin DuctileIron [J]JournalofMaterialsProcessingTechnology2008196(123)292
[2] QuinnTFJSullivanJLRowsonDMDevelopmentsintheOxidationalTheoryofMildWear[J]TribologyInternational198013(4)153
[3] WilsonJEStottFHWoodGCTheDevelopmentofWearProtectiveOxidesandTheirInfluenceonSlidingFriction [J]ProceedingstheRoyalofSociety1980369A557
[4] InmanIADattaSDuHLetalMicroscopyofGlazedLayGersFormedDuringHighTemperatureSlidingWearat750 [J]Wear2003254(56)461
[5] StraffeliniGTrabuccoDMolinariAOxidativeWearofHeatGTreatedSteels[J]Wear2001250(1G12)485
[6] BarrauOBoherCAnalysisoftheFrictionandWearBehavGiourofHotWorkToolSteelforForging[J]Wear2003255(7G12)1444
[7] GarzaGMontesGdeGOcaNFRainforthW MWearMechanismsExperiencedbyaWorkRollGradeHighSpeedunderDifferentEnvironmentalCondition[J]Wear2009267(1G4)441
[8] WangSQWeiM XWangFetalTransitionofElevatedTemperatureWear MechanismsandtheOxidativeDelaminaGtionWearinHotGWorkingDieSteels[J]TribologyInternaGtional201043(3)577
[9] WangSQWeiM XZhaoY TEffectsoftheTriboGOxideand Matrixon DrySliding WearCharacteristicsand MechaGnismsofaCastSteel[J]Wear2010269(56)424
[10] WeiMXChenKMWangSQetalAnalysisforWearBeGhaviorsofOxidativeWear[J]TribologyLetters201142(1)1
[11] RiahiA RAlpasA TWearMapforGreyCastIron [J]Wear2003255401
[12] LiuYCSchisslerJMMathiaGTheInfluenceofSurfaceOxidationontheWearResistanceofCastIron[J]TribologyInternational199528(7)433
[13] HirasataKHayashiKFrictionandWearofSeveralKindsofCastIronsUnderSevereSlidingConditions[J]Wear2007263(1G6)790
[14] PrasadBKSlidingWearReponseofCastIronasInfluencedbyMicrostructuralFeaturesandTestCondition[J]MaterialsScienceandEngineering2007456A(12)373
1048944681048944 JournalofIronandSteelResearchInternational Vol104900820