wear behavior and mechanism of spheroidal graphite cast iron

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FoundationItem : Item SponsoredbyNationalNaturalScienceFoundationofChina ( 51071078 ); ResearchFundofKeyLaboratoryforAdvanced TechnologyinEnvironmentalProtectionofJiangsuProvinceofChina ( AE201035 ); NaturalScienceFoundationofJiangsu ProvinceofChina ( BK2012250 ) Biography : YANGZiGrun ( 1981 —), Male , Doctor , AssociateProfessor ; EGmail : 123123953@163com ; ReceivedDate : April10 , 2012 CorrespondingAuthor : WANGShuGqi ( 1962 —), Male , Professor ; EGmail : shuqi _ wang@ujseducn JOURNALOFIRON ANDSTEELRESEARCH , INTERNATIONAL2013 , 20 ( 10 ): 81G86 WearBehaviorand MechanismofS p heroidalGra p hiteCastIron YANGZiGrun , LIDongGsheng , WANGLan , WANGShuGqi , WEIMinGxian ( 1.SchoolofMaterialsEngineering , YanchengInstituteofTechnology , Yancheng224051 , Jiangsu , China ; 2.SchoolofMaterialsScienceandEngineering , JiangsuUniversity , Zhenjiang212013 , Jiangsu , China ) Abstract : WearbehaviorandmechanismofspheroidalgraphitecastironwerestudiedonapinGonGdiskelevatedtemG peratureweartester.ThephaseandmorphologyofwornsurfaceswereexaminedbyXGraydiffractionandscanning electronmicroscopy.Resultsshowthatwithanincreaseofload , wearrateofspheroidalgraphitecastirongradually increasesunderlowloads , rapidlyincreasesorpotentiallyincreasesunderhighloads ; wearrateincreaseswithinG creasingambienttemperature.At25-200℃ , adhesivewearprevails ; oxidativewearandadhesivewearcoexistat 400 ℃.Asloadsurpasses150 Nat400 ℃ , extrusive wearappears.TheelevatedGtemperature wearofspheroidal graphitecastironisaphysicalandchemicalprocessincludingthefollowingreactions : x Fe+ y / 2O Fe xO y , 2C+ O 2COandFe xO y y CO x Fe+ y CO .Hence , at400℃ , theamountofgraphiteandtriboGoxidesaresubstanG tiallyreducedbecauseofreductivefunctionofgraphite.ItcanbesuggestedthatwearGreducedeffectofgraphiteand triboGoxidesisimpaired. Keywords : spheroidalgraphitecastiron ; wearbehavior ; wearmechanism ; triboGoxide ; microstructure Spheroidalgraphitecastiron possessesgood mechanicalproperties , especiallyhighenoughplasG ticity , toughnessand higherstrengththancarbon steel.Hence , spheroidalgraphitecastironasanimG portantferrousalloyispopularlyadoptedinvarious engineeringapplications , suchasautomobile , agriG culturalmachineryandmining [1] Wearisoneoftheimportantfailurepatternsfor themovingmechanicsparts.Wearofsteelshasbeen extensivelystudiedand wearbehaviorand mechaG nism ofsteelsareclearlyknown [2-10] .However , rarestudyconcerninggraphitecastironwascarried out [11-14] .ARRiahiandA TAlpas [11] suggestedthe firstwearmapforgreycastiron.Wearmechanisms wereclassified into ultraGmild , mild andsevere wear.InultraGmildwear , acompactedoxidefilm coveredcontactingsurfaces ; mildwearwasalsodeG finedasoxidativewear.Severewearappeared when oxidelayerdidnotstablyform duetodelamination oftriboGoxides.Theexcellentwearresistanceofgrey castironduringdryslidingunderlowloadingcondiG tionswasattributedtographiteflakesandformation ofagraphitefilm.YCLiuetal [12] studiedtheinfluG enceofsurfaceoxidationonthe wearresistanceof castironsandfoundthatoxidationincreased wear ratewhencastiron wasofhighstrengthandhardG ness ; butwhencastiron wasoflow strengthand hardness , oxidationreducedwearrate.WhetheroxiG dationincreasedorreducedweardependedongraphG itemorphology , microstructureandhardnessofmaG trix.K HirasataandK Hayashi [13] studiedfriction andwearofseveralkindsofcastironsundersevere slidingconditionsandfoundthatthewearrateswere stronglydependentonhardnessvariation.B KPrasG ad [14] studiedtheeffectof microstructuralfeatures andtestconditions onthe wear ofcastiron and foundthatthegoverningphenomenaofwear might beduetoadhesivewearwhichgeneratedoxideparG ticulatesthatfurtherledtoabrasivewear. Thereforetillnow , the wear behaviorand mechanism ofgraphitecastironhavenotbeenclearG lyunderstood.The purpose ofthisresearchisto

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FoundationItemItemSponsoredbyNationalNaturalScienceFoundationofChina(51071078)ResearchFundofKeyLaboratoryforAdvancedTechnologyinEnvironmentalProtectionofJiangsuProvinceofChina(AE201035)NaturalScienceFoundationofJiangsuProvinceofChina(BK2012250)

BiographyYANGZiGrun(1981mdash)MaleDoctorAssociateProfessor EGmail1231239531631049008com ReceivedDateApril102012CorrespondingAuthorWANGShuGqi(1962mdash)MaleProfessor EGmailshuqi_wangujs1049008edu1049008cn

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JOURNALOFIRONANDSTEELRESEARCHINTERNATIONAL1049008201320(10)81G8610512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273105127310512731051273

WearBehaviorandMechanismofSpheroidalGraphiteCastIronYANGZiGrun1 LIDongGsheng2 WANGLan2 WANGShuGqi2 WEIMinGxian2

(1SchoolofMaterialsEngineeringYanchengInstituteofTechnologyYancheng224051JiangsuChina2SchoolofMaterialsScienceandEngineeringJiangsuUniversityZhenjiang212013JiangsuChina)

AbstractWearbehaviorandmechanismofspheroidalgraphitecastironwerestudiedonapinGonGdiskelevatedtemGperatureweartesterThephaseandmorphologyofwornsurfaceswereexaminedbyXGraydiffractionandscanningelectronmicroscopyResultsshowthatwithanincreaseofloadwearrateofspheroidalgraphitecastirongraduallyincreasesunderlowloadsrapidlyincreasesorpotentiallyincreasesunderhighloadswearrateincreaseswithinGcreasingambienttemperatureAt25-200adhesivewearprevailsoxidativewearandadhesivewearcoexistat400Asloadsurpasses150Nat400 extrusivewearappearsTheelevatedGtemperaturewearofspheroidalgraphitecastironisaphysicalandchemicalprocessincludingthefollowingreactionsxFe+y2O2mdashFexOy2C+O2mdash2COandFexOy+yCOmdashxFe+yCO2Henceat400theamountofgraphiteandtriboGoxidesaresubstanGtiallyreducedbecauseofreductivefunctionofgraphiteItcanbesuggestedthatwearGreducedeffectofgraphiteandtriboGoxidesisimpairedKeywordsspheroidalgraphitecastironwearbehaviorwearmechanismtriboGoxidemicrostructure

   SpheroidalgraphitecastironpossessesgoodmechanicalpropertiesespeciallyhighenoughplasGticitytoughnessandhigherstrengththancarbonsteelHencespheroidalgraphitecastironasanimGportantferrousalloyispopularlyadoptedinvariousengineeringapplicationssuchasautomobileagriGculturalmachineryandmining[1]  WearisoneoftheimportantfailurepatternsforthemovingmechanicspartsWearofsteelshasbeenextensivelystudiedand wearbehaviorand mechaGnism ofsteelsareclearlyknown[2-10]Howeverrarestudyconcerninggraphitecastironwascarriedout[11-14]ARRiahiandATAlpas[11]suggestedthefirstwearmapforgreycastironWearmechanismswereclassifiedinto ultraGmild mild and severewearInultraGmild wearacompactedoxidefilmcoveredcontactingsurfacesmildwearwasalsodeGfinedasoxidativewearSeverewearappearedwhenoxidelayerdidnotstablyformduetodelaminationoftriboGoxidesTheexcellentwearresistanceofgreycastironduringdryslidingunderlowloadingcondiG

tionswasattributedtographiteflakesandformationofagraphitefilmYCLiuetal[12]studiedtheinfluGenceofsurfaceoxidationonthewearresistanceofcastironsandfoundthatoxidationincreasedwearratewhencastironwasofhighstrengthandhardGnessbutwhencastironwasoflowstrengthandhardnessoxidationreducedwearrateWhetheroxiGdationincreasedorreducedweardependedongraphGitemorphologymicrostructureandhardnessofmaGtrixK HirasataandK Hayashi[13]studiedfrictionandwearofseveralkindsofcastironsundersevereslidingconditionsandfoundthatthewearrateswerestronglydependentonhardnessvariationBKPrasGad[14]studiedtheeffectofmicrostructuralfeaturesandtestconditionsonthe wearofcastironandfoundthatthegoverningphenomenaofwearmightbeduetoadhesivewearwhichgeneratedoxideparGticulatesthatfurtherledtoabrasivewear    Thereforetillnowthe wearbehaviorandmechanismofgraphitecastironhavenotbeenclearGlyunderstoodThepurposeofthisresearchisto

studythedrysliding wearbehaviorofspheriordgraphiteironThe wear mechanism ofspheroidalgraphitecastironwasalsodiscussedtherelationGshipbetweentriboGoxidesandgraphitewereexplored

1 ExperimentalProcedure  Pinsof6mmindiameterand12mminlengthwere made of commercial QT800G2 spheroidalgraphitecastironwhileD2steelwasselectedasdiscsof70mmindiameterand8mminthicknessTheirchemicalcompositionsarelistedinTable1TheasGcastandheatGtreatedmicrostructuresofthespheroidalgraphitecastiron (QT800G2)areillusG

tratedinFig10490081TheasGcastmicrostructureofthespheroidalgraphitecastironisshowninFig10490081(a)Thespheroidalgraphitecastironwasaustenitizedat900for20mincooledinoilthentemperedat200500and750 for2hrespectivelyBesidesspheroidalgraphitetemperedmartensite(HRC55)[Fig10490081(b)]temperedtroosite(HRC40)[Fig10490081(c)]andtemperedsorbite(HRC20)[Fig10490081 (d)]wereachievedCommercialD2steelwasaustenitizedat1150 for20minoilquenchedandtemperedthreetimesat550 for2htoachievetemperedtroositewithanhardnessofHRC60  WeartestswereperformedonanMGG2000type

   Table1 Chemicalcompositionsofspheroidalgraphitecastiron(pin)andD2steel(disk)    (masspercent)

Materials C Cr Mo V Si Mn S P

QT800G2 3104900840-3104900880 - - - 2104900840-3104900800 0104900850-0104900880 le0104900805 le0104900805D2 1104900845-1104900870 11104900800-12104900850 0104900840-0104900860 0104900815-0104900830 le0104900840 le0104900840 le01049008030 le01049008030

Fig10490081 MicrostructuresofspheroidalironofasGcast(a)andastemperedat200 (b)500 (c)and570 (d)

pinGonGdischightemperatureweartesterThewearparameterswereasfollowsslidingdistanceof110490082times103 mvelocityof1msambienttemperaturerangeof25-400andloadrangeof50-200NWearwasdeterminedbymeasuringthemasslossofpinspeciGmenusinganelectronicbalance (0104900801 mg)Masslosswasconvertedintovolumelossusingthedensityofspheroidalgraphitecastiron(7104900830gcm3)ThewearratewasdefinedasvolumelossbyunitdisGtance(mm3mm)DataforeachwearvaluewascalG

culatedfromtheaverageofthreetestsMomentoffrictionforcebetweenthepinanddiskduringwearwasmeasuredbyasensorandautomaticallyrecorGdedbyapersonalcomputerthentransformedtofrictioncoefficientStructuresandmorphologyofwornsurfacesandsubsurfacewereidentifiedbyusingaDMaxG2500pctypeXGraydiffractometer(XRD)andaJSMG7001Ftypescanningelectronmicroscope(SEM)respectivelyHardnessofpinspecimen was measGuredbyusinganHRG150AtypeRockwellapparatus

1048944281048944     JournalofIronandSteelResearchInternational              Vol104900820 

2 Results210490081 Wearrate  Fig10490082showsthewearrateofspheroidalgraphGitecastironundervarioustestingconditionsItcanbeobservedthatwearrateincreasedwithincreasingambienttemperatureSpheroidalgraphitecastirontemperedat200and500presentedasimilarreguGlarityWearratesat25and200approachedeach

otherButthewearrateat400 firstslowlyinGcreasedandthenabruptlyincreasedattheloadof150and125Nrespectively [Fig10490082 (a)and (b)]Forspheroidalgraphitecastirontemperedat570 wearratewasfoundtoincreaserapidlyunderacerGtainload(criticalload)atvariousambienttemperaGturesAsambienttemperatureincreasedthecritiGcalloads were150125and50 Nrespectively[Fig10490082(c)]

Fig10490082 Wearratesofspheroidalgraphitecastirontemperedatvarioustemperingtemperaturesof200 (a)500 (b)and570 (c)underdifferenttestingconditions

  ComparisonofwearrateofdifferenttemperedmicrostructuresatvariousambienttemperaturesisshowninFig10490083At25thewearrateoftemperedsorbiteoutclassedtempered martensiteandtemGperedtroositeUndertheloadof25-150NtemGpered martensiteandtemperedtroositepresentednearlythesamewearrateWhentheloadsurpassed150NtemperedtroositeincreasedrapidlybuttemGperedmartensitekeptaslowincrease[Fig10490083(a)]

  At200 temperedmartensiteandtemperedtroositeshowedsimilarwearrateinentireloadrangebuttheyweresubstantiallylowerthanthatoftemperedsorbite[Fig10490083(b)]At400thewearratesofvariGousmicrostructureswerealmostthesameundertheloadof25-50NAstheloadsurpassed50Nthewearrateoftemperedsorbiterapidlyincreasedbuttemperedmartensiteandtemperedtroositerevealedagradualincreaseandfewerdifferenceofwearrates

Fig10490083 Comparisonsofwearratesofspheroidalgraphitecastironwithvarioustemperedmicrostructuresatdifferentambienttemperaturesof25 (a)200 (b)and400 (c)

Wearratesoftempered martensiteandtemperedtroositerapidlyincreasedundertheloadsof125and150Nrespectively[Fig10490083(c)]   Fig10490084exhibitsaveragefrictioncoefficientofspheroidalgraphitecastironwith500 temperedmicrostructure underdifferenttesting conditionsAveragefrictioncoefficientsgraduallyincreasewithincreasingloadandambienttemperatureTheaverG

agefrictioncoefficientsubstantiallyreducedto0104900833undertheloadof150Nat400

210490082 Phaseandmorphologyofwornsurfaces  XRDpatternsofwornsurfacesofspheroidalgraphitecastironwith500temperedmicrostructureatvariousambienttemperaturesareillustratedinFig10490085ItcanbenoticedthattrivialFeOandFe3O4appG

1048944381048944Issue10         WearBehaviorandMechanismofSpheroidalGraphiteCastIron 

Fig10490084 Averagefrictioncoefficientofspheroidalironwith500temperedmicrostructureundervarious

testingconditions

earedonwornsurfacesat25-200 [Fig10490085(a)and(b)]Asambienttemperaturereached400 theintensityofoxidesincreasedbutitwasapparentlylowerthantheintensityofironThismeansthattriboGoxidesincreasedbuttheiramount wasstillless[Fig10490085(c)]    Morphology of wornsurfacesofspheroidalgraphitecastironwith500temperedmicrostrucGtureundervarioustestingconditionsisshowninFig10490086At25-200wornsurfacesmainlypresenGtedtearingGformadhesivetracewithasmallamountofblackgraphitethatissupposedtobeaheadstreamoftearingUnderahighloadtraceoxidespresentedascattereddistributiononwornsurfaces[Fig10490086(a)-(d)]At400asmallamountofoxidesformedon

Fig10490085 XGraydiffractionpatternsforwornsurfacesofspheroidalironwith500temperedmicrostructureatambienttemperaturesof25 (a)200 (b)and400 (c)

(a)50N25  (b)200N25  (c)50N200  (d)200N200  (e)50N400  (f)150N400Fig10490086 Morphologyforwornsurfacesofspheroidalironwith500temperedmicrostructureundervariousconditions

certainpartsofwornsurfaces[Fig10490086(e)]Whenaloadof150 N wasappliedwornsurfacesturnedsmootherandfurrowsexistedalongtheslidingdiGrection[Fig10490086(f)]

210490083 Sectionmorphologyofwornsurfacesandweardebris  Fig10490087exhibitssectionmorphologyofwornsurGfacesundervarioustestingconditionsAt25 therewasalmostnotriboGoxidelayeronwornsurfaces

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(a)50N25  (b)200N25  (c)50N200  (d)200N200  (e)50N400  (f)150N400Fig10490087 Morphologyforsubsurfaceofspheroidalironwith500temperedmicrostructureundervariousconditions

[Fig10490087(a)and(b)]At200scatteredtriboGoxGidelayercanbefoundinthepartofwornsurfaceandreachedathicknesslessthan3μm [Fig10490087 (c)and(d)]At400theamountoftriboGoxidesrelGativelyincreasedbuttotalquantitywaslessInthiscasetriboGoxidelayerpresented a discontinuousformandlessthan5μminthickness[Fig10490087 (e)]Whentheloadof150NwasappliedstretchedGformgraphiteappearedindicatingthatasevereplasticdeformationoccurredinsubsurface[Fig10490087(f)]

3 Discussion  At25-200thereisnoortracetriboGoxidesonwornsurfacesmetalGmetalcontactcannotbeavoiGdedAdhesivewearispredominantwearmechanismTheincreaseofambienttemperatureandfrictionheatwouldreducesurfacehardnessofspheroidalgraphitecastironThuswearrateat200ismarGginallyhigherthanthatat25UnderalowloadalowerincreaseofwearratemaybeattributedtothelubricatingroleofgraphiteHoweverunderahigherloadgraphiteandortheboundarybetweengraphiteand matrixreadilyfractureunderfrictionforcetoleadtorapidincreaseofwearrate  At400 triboGoxideswouldincreaseduetotheelevationofambienttemperatureAlthoughtheamountoftriboGoxidesrelativelyincreasedtheywerefarlowerthanthoseofsteelsunderthesamecondiGtions[8-10]Theirquantityandthickness(<5μm)werenotenoughtoentirelyavoidthemetalGmetalcontactInthiscaseoxidativewearandadhesivewearcoexistedAstheloadsurpassed150NextruGsivewearappeared

  DuringslidinggraphiteisseverelydamagedThespheroidalgraphiteonwornsurfaceswouldbestretchedbyforceCrackswouldappearandpropaGgatealongtheboundarybetweengraphiteandmaGtrixthusgraphitedelaminatedfromwornsurfacesWeardebrisofgraphitewouldbegroundtopowderUndertheconditionofhightemperatureandloadgraphitepowderwouldreactwithFe2O3andFe3O4

formedonwornsurfaces  2C+Fe3O4mdash3Fe+2CO2uarr (1)  3C+2Fe2O3mdash4Fe+3CO2uarr (2)  2C+O2mdash2CO (3)  4CO+Fe3O4mdash3Fe+4CO2 (4)  3CO+Fe2O3mdash2Fe+3CO2 (5)  Fig10490088presentsΔGθ

TGT diagramofFeGCGOsysGtemasafunctionofambienttemperatureForthereactions(3)(4)and(5)ΔGθ

T<0thusreactionsspontaneouslyproceedFromthermaldynamicsreGsultsitcanbesuggestedthatduringthewearofsphG

Fig10490088 ΔGθTGTdiagramofFeGCGOsystem

1048944581048944Issue10         WearBehaviorandMechanismofSpheroidalGraphiteCastIron 

eroidalgraphitecastironat400graphiteisfirstoxidizedtoCOthenreductionreactionsamongCOFe2O3andFe3O4occurThusoxidesaredifficulttoexistonwornsurfaceofspheroidalgraphitecastironwhichcanexpoundthelesstriboGoxidesintheXRDresultsofwornsurfaces  AllinallgraphitewasreportedtopossessluGbricationrole during wearThelubrication rolewouldappearat25-200andlowloadThuswearratewasreducedWhenahighloadwasappliedgraphiteandortheboundarybetweengraphiteandmatrixwouldfracturethusthewearincreasedSoitisreadilytoexplainthereasonthatwearrategraduallyincreasedunderalowloadandrapidlyinGcreasedunderahighloadAt400duetodeoxiGdizationfunctionofgraphitetheamountofgraphiteand triboGoxides would apparently decreasethewearGreducedrolewouldbeimpairedItcanbesugGgestedthatelevatedtemperaturewearofspheroidalgraphitecastironisaphysicalandchemicalprocessincludingthefollowingreactionsxFe+y2O2mdashFexOy2C+O2mdash2COandFexOy +yCOmdashxFe+yCO2

4 Conclusions  1)WearrateofspheroidalgraphitecastirongraduallyincreasedunderalowloadandrapidlyenhancedorpotentiallyenhancedunderahighloadWithanincreaseofambienttemperaturewearrateincreasedMicrostructures ofspheroidalgraphitecastironpresentedanobviousinfluenceon wearrateWearresistanceincreasedaccordingtothefolGlowingordertemperedsorbitetemperedtroostiteandtempered martensiteFriction coefficientinGcreasedwithincreasingambienttemperatureanddeGscendedwithincreasingload  2)At25-200noortracetriboGoxidesexisGtedonwornsurfacesofspheroidalgraphitecastironadhesivewearprevailedAt400triboGoxidesrelGativelyincreasedbuttheiramountandthickness(<5μm)werenotenoughtoavoidthemetalGmetalcontactthusoxidativewearandadhesivewearcoGexistedAstheloadsurpassed150 Nextrusivewearappeared  3)Graphitepossessedlubricatingfunctiontoreducewearat25-200andalowloadAsahighload wasappliedwearrateincreasedbecauseof

fractureofgraphiteandorboundarybetweengraphGiteandmatrixAt400 theamountofgraphiteandtriboGoxidessubstantiallydecreasedduetothedeoxidationroleofgraphiteHencethe wearGreGducedfunctionofgraphiteandtriboGoxideswereimGpairedElevatedGtemperature wear of spheroidalgraphitecastironcanbesuggestedtobeaphysicalandchemicalprocessincludingthefollowingreacGtionsxFe+y2O2mdashFexOy2C+O2mdash2CO andFexOy+yCOmdashxFe+yCO2

References

[1] SantisADBartolomeoODIacovielloDetalQuantitativeShapeEvaluationofGraphiteParticlesin DuctileIron [J]JournalofMaterialsProcessingTechnology2008196(123)292

[2] QuinnTFJSullivanJLRowsonDMDevelopmentsintheOxidationalTheoryofMildWear[J]TribologyInternational198013(4)153

[3] WilsonJEStottFHWoodGCTheDevelopmentofWearProtectiveOxidesandTheirInfluenceonSlidingFriction [J]ProceedingstheRoyalofSociety1980369A557

[4] InmanIADattaSDuHLetalMicroscopyofGlazedLayGersFormedDuringHighTemperatureSlidingWearat750 [J]Wear2003254(56)461

[5] StraffeliniGTrabuccoDMolinariAOxidativeWearofHeatGTreatedSteels[J]Wear2001250(1G12)485

[6] BarrauOBoherCAnalysisoftheFrictionandWearBehavGiourofHotWorkToolSteelforForging[J]Wear2003255(7G12)1444

[7] GarzaGMontesGdeGOcaNFRainforthW MWearMechanismsExperiencedbyaWorkRollGradeHighSpeedunderDifferentEnvironmentalCondition[J]Wear2009267(1G4)441

[8] WangSQWeiM XWangFetalTransitionofElevatedTemperatureWear MechanismsandtheOxidativeDelaminaGtionWearinHotGWorkingDieSteels[J]TribologyInternaGtional201043(3)577

[9] WangSQWeiM XZhaoY TEffectsoftheTriboGOxideand Matrixon DrySliding WearCharacteristicsand MechaGnismsofaCastSteel[J]Wear2010269(56)424

[10] WeiMXChenKMWangSQetalAnalysisforWearBeGhaviorsofOxidativeWear[J]TribologyLetters201142(1)1

[11] RiahiA RAlpasA TWearMapforGreyCastIron [J]Wear2003255401

[12] LiuYCSchisslerJMMathiaGTheInfluenceofSurfaceOxidationontheWearResistanceofCastIron[J]TribologyInternational199528(7)433

[13] HirasataKHayashiKFrictionandWearofSeveralKindsofCastIronsUnderSevereSlidingConditions[J]Wear2007263(1G6)790

[14] PrasadBKSlidingWearReponseofCastIronasInfluencedbyMicrostructuralFeaturesandTestCondition[J]MaterialsScienceandEngineering2007456A(12)373

1048944681048944     JournalofIronandSteelResearchInternational              Vol104900820 

studythedrysliding wearbehaviorofspheriordgraphiteironThe wear mechanism ofspheroidalgraphitecastironwasalsodiscussedtherelationGshipbetweentriboGoxidesandgraphitewereexplored

1 ExperimentalProcedure  Pinsof6mmindiameterand12mminlengthwere made of commercial QT800G2 spheroidalgraphitecastironwhileD2steelwasselectedasdiscsof70mmindiameterand8mminthicknessTheirchemicalcompositionsarelistedinTable1TheasGcastandheatGtreatedmicrostructuresofthespheroidalgraphitecastiron (QT800G2)areillusG

tratedinFig10490081TheasGcastmicrostructureofthespheroidalgraphitecastironisshowninFig10490081(a)Thespheroidalgraphitecastironwasaustenitizedat900for20mincooledinoilthentemperedat200500and750 for2hrespectivelyBesidesspheroidalgraphitetemperedmartensite(HRC55)[Fig10490081(b)]temperedtroosite(HRC40)[Fig10490081(c)]andtemperedsorbite(HRC20)[Fig10490081 (d)]wereachievedCommercialD2steelwasaustenitizedat1150 for20minoilquenchedandtemperedthreetimesat550 for2htoachievetemperedtroositewithanhardnessofHRC60  WeartestswereperformedonanMGG2000type

   Table1 Chemicalcompositionsofspheroidalgraphitecastiron(pin)andD2steel(disk)    (masspercent)

Materials C Cr Mo V Si Mn S P

QT800G2 3104900840-3104900880 - - - 2104900840-3104900800 0104900850-0104900880 le0104900805 le0104900805D2 1104900845-1104900870 11104900800-12104900850 0104900840-0104900860 0104900815-0104900830 le0104900840 le0104900840 le01049008030 le01049008030

Fig10490081 MicrostructuresofspheroidalironofasGcast(a)andastemperedat200 (b)500 (c)and570 (d)

pinGonGdischightemperatureweartesterThewearparameterswereasfollowsslidingdistanceof110490082times103 mvelocityof1msambienttemperaturerangeof25-400andloadrangeof50-200NWearwasdeterminedbymeasuringthemasslossofpinspeciGmenusinganelectronicbalance (0104900801 mg)Masslosswasconvertedintovolumelossusingthedensityofspheroidalgraphitecastiron(7104900830gcm3)ThewearratewasdefinedasvolumelossbyunitdisGtance(mm3mm)DataforeachwearvaluewascalG

culatedfromtheaverageofthreetestsMomentoffrictionforcebetweenthepinanddiskduringwearwasmeasuredbyasensorandautomaticallyrecorGdedbyapersonalcomputerthentransformedtofrictioncoefficientStructuresandmorphologyofwornsurfacesandsubsurfacewereidentifiedbyusingaDMaxG2500pctypeXGraydiffractometer(XRD)andaJSMG7001Ftypescanningelectronmicroscope(SEM)respectivelyHardnessofpinspecimen was measGuredbyusinganHRG150AtypeRockwellapparatus

1048944281048944     JournalofIronandSteelResearchInternational              Vol104900820 

2 Results210490081 Wearrate  Fig10490082showsthewearrateofspheroidalgraphGitecastironundervarioustestingconditionsItcanbeobservedthatwearrateincreasedwithincreasingambienttemperatureSpheroidalgraphitecastirontemperedat200and500presentedasimilarreguGlarityWearratesat25and200approachedeach

otherButthewearrateat400 firstslowlyinGcreasedandthenabruptlyincreasedattheloadof150and125Nrespectively [Fig10490082 (a)and (b)]Forspheroidalgraphitecastirontemperedat570 wearratewasfoundtoincreaserapidlyunderacerGtainload(criticalload)atvariousambienttemperaGturesAsambienttemperatureincreasedthecritiGcalloads were150125and50 Nrespectively[Fig10490082(c)]

Fig10490082 Wearratesofspheroidalgraphitecastirontemperedatvarioustemperingtemperaturesof200 (a)500 (b)and570 (c)underdifferenttestingconditions

  ComparisonofwearrateofdifferenttemperedmicrostructuresatvariousambienttemperaturesisshowninFig10490083At25thewearrateoftemperedsorbiteoutclassedtempered martensiteandtemGperedtroositeUndertheloadof25-150NtemGpered martensiteandtemperedtroositepresentednearlythesamewearrateWhentheloadsurpassed150NtemperedtroositeincreasedrapidlybuttemGperedmartensitekeptaslowincrease[Fig10490083(a)]

  At200 temperedmartensiteandtemperedtroositeshowedsimilarwearrateinentireloadrangebuttheyweresubstantiallylowerthanthatoftemperedsorbite[Fig10490083(b)]At400thewearratesofvariGousmicrostructureswerealmostthesameundertheloadof25-50NAstheloadsurpassed50Nthewearrateoftemperedsorbiterapidlyincreasedbuttemperedmartensiteandtemperedtroositerevealedagradualincreaseandfewerdifferenceofwearrates

Fig10490083 Comparisonsofwearratesofspheroidalgraphitecastironwithvarioustemperedmicrostructuresatdifferentambienttemperaturesof25 (a)200 (b)and400 (c)

Wearratesoftempered martensiteandtemperedtroositerapidlyincreasedundertheloadsof125and150Nrespectively[Fig10490083(c)]   Fig10490084exhibitsaveragefrictioncoefficientofspheroidalgraphitecastironwith500 temperedmicrostructure underdifferenttesting conditionsAveragefrictioncoefficientsgraduallyincreasewithincreasingloadandambienttemperatureTheaverG

agefrictioncoefficientsubstantiallyreducedto0104900833undertheloadof150Nat400

210490082 Phaseandmorphologyofwornsurfaces  XRDpatternsofwornsurfacesofspheroidalgraphitecastironwith500temperedmicrostructureatvariousambienttemperaturesareillustratedinFig10490085ItcanbenoticedthattrivialFeOandFe3O4appG

1048944381048944Issue10         WearBehaviorandMechanismofSpheroidalGraphiteCastIron 

Fig10490084 Averagefrictioncoefficientofspheroidalironwith500temperedmicrostructureundervarious

testingconditions

earedonwornsurfacesat25-200 [Fig10490085(a)and(b)]Asambienttemperaturereached400 theintensityofoxidesincreasedbutitwasapparentlylowerthantheintensityofironThismeansthattriboGoxidesincreasedbuttheiramount wasstillless[Fig10490085(c)]    Morphology of wornsurfacesofspheroidalgraphitecastironwith500temperedmicrostrucGtureundervarioustestingconditionsisshowninFig10490086At25-200wornsurfacesmainlypresenGtedtearingGformadhesivetracewithasmallamountofblackgraphitethatissupposedtobeaheadstreamoftearingUnderahighloadtraceoxidespresentedascattereddistributiononwornsurfaces[Fig10490086(a)-(d)]At400asmallamountofoxidesformedon

Fig10490085 XGraydiffractionpatternsforwornsurfacesofspheroidalironwith500temperedmicrostructureatambienttemperaturesof25 (a)200 (b)and400 (c)

(a)50N25  (b)200N25  (c)50N200  (d)200N200  (e)50N400  (f)150N400Fig10490086 Morphologyforwornsurfacesofspheroidalironwith500temperedmicrostructureundervariousconditions

certainpartsofwornsurfaces[Fig10490086(e)]Whenaloadof150 N wasappliedwornsurfacesturnedsmootherandfurrowsexistedalongtheslidingdiGrection[Fig10490086(f)]

210490083 Sectionmorphologyofwornsurfacesandweardebris  Fig10490087exhibitssectionmorphologyofwornsurGfacesundervarioustestingconditionsAt25 therewasalmostnotriboGoxidelayeronwornsurfaces

1048944481048944     JournalofIronandSteelResearchInternational              Vol104900820 

(a)50N25  (b)200N25  (c)50N200  (d)200N200  (e)50N400  (f)150N400Fig10490087 Morphologyforsubsurfaceofspheroidalironwith500temperedmicrostructureundervariousconditions

[Fig10490087(a)and(b)]At200scatteredtriboGoxGidelayercanbefoundinthepartofwornsurfaceandreachedathicknesslessthan3μm [Fig10490087 (c)and(d)]At400theamountoftriboGoxidesrelGativelyincreasedbuttotalquantitywaslessInthiscasetriboGoxidelayerpresented a discontinuousformandlessthan5μminthickness[Fig10490087 (e)]Whentheloadof150NwasappliedstretchedGformgraphiteappearedindicatingthatasevereplasticdeformationoccurredinsubsurface[Fig10490087(f)]

3 Discussion  At25-200thereisnoortracetriboGoxidesonwornsurfacesmetalGmetalcontactcannotbeavoiGdedAdhesivewearispredominantwearmechanismTheincreaseofambienttemperatureandfrictionheatwouldreducesurfacehardnessofspheroidalgraphitecastironThuswearrateat200ismarGginallyhigherthanthatat25UnderalowloadalowerincreaseofwearratemaybeattributedtothelubricatingroleofgraphiteHoweverunderahigherloadgraphiteandortheboundarybetweengraphiteand matrixreadilyfractureunderfrictionforcetoleadtorapidincreaseofwearrate  At400 triboGoxideswouldincreaseduetotheelevationofambienttemperatureAlthoughtheamountoftriboGoxidesrelativelyincreasedtheywerefarlowerthanthoseofsteelsunderthesamecondiGtions[8-10]Theirquantityandthickness(<5μm)werenotenoughtoentirelyavoidthemetalGmetalcontactInthiscaseoxidativewearandadhesivewearcoexistedAstheloadsurpassed150NextruGsivewearappeared

  DuringslidinggraphiteisseverelydamagedThespheroidalgraphiteonwornsurfaceswouldbestretchedbyforceCrackswouldappearandpropaGgatealongtheboundarybetweengraphiteandmaGtrixthusgraphitedelaminatedfromwornsurfacesWeardebrisofgraphitewouldbegroundtopowderUndertheconditionofhightemperatureandloadgraphitepowderwouldreactwithFe2O3andFe3O4

formedonwornsurfaces  2C+Fe3O4mdash3Fe+2CO2uarr (1)  3C+2Fe2O3mdash4Fe+3CO2uarr (2)  2C+O2mdash2CO (3)  4CO+Fe3O4mdash3Fe+4CO2 (4)  3CO+Fe2O3mdash2Fe+3CO2 (5)  Fig10490088presentsΔGθ

TGT diagramofFeGCGOsysGtemasafunctionofambienttemperatureForthereactions(3)(4)and(5)ΔGθ

T<0thusreactionsspontaneouslyproceedFromthermaldynamicsreGsultsitcanbesuggestedthatduringthewearofsphG

Fig10490088 ΔGθTGTdiagramofFeGCGOsystem

1048944581048944Issue10         WearBehaviorandMechanismofSpheroidalGraphiteCastIron 

eroidalgraphitecastironat400graphiteisfirstoxidizedtoCOthenreductionreactionsamongCOFe2O3andFe3O4occurThusoxidesaredifficulttoexistonwornsurfaceofspheroidalgraphitecastironwhichcanexpoundthelesstriboGoxidesintheXRDresultsofwornsurfaces  AllinallgraphitewasreportedtopossessluGbricationrole during wearThelubrication rolewouldappearat25-200andlowloadThuswearratewasreducedWhenahighloadwasappliedgraphiteandortheboundarybetweengraphiteandmatrixwouldfracturethusthewearincreasedSoitisreadilytoexplainthereasonthatwearrategraduallyincreasedunderalowloadandrapidlyinGcreasedunderahighloadAt400duetodeoxiGdizationfunctionofgraphitetheamountofgraphiteand triboGoxides would apparently decreasethewearGreducedrolewouldbeimpairedItcanbesugGgestedthatelevatedtemperaturewearofspheroidalgraphitecastironisaphysicalandchemicalprocessincludingthefollowingreactionsxFe+y2O2mdashFexOy2C+O2mdash2COandFexOy +yCOmdashxFe+yCO2

4 Conclusions  1)WearrateofspheroidalgraphitecastirongraduallyincreasedunderalowloadandrapidlyenhancedorpotentiallyenhancedunderahighloadWithanincreaseofambienttemperaturewearrateincreasedMicrostructures ofspheroidalgraphitecastironpresentedanobviousinfluenceon wearrateWearresistanceincreasedaccordingtothefolGlowingordertemperedsorbitetemperedtroostiteandtempered martensiteFriction coefficientinGcreasedwithincreasingambienttemperatureanddeGscendedwithincreasingload  2)At25-200noortracetriboGoxidesexisGtedonwornsurfacesofspheroidalgraphitecastironadhesivewearprevailedAt400triboGoxidesrelGativelyincreasedbuttheiramountandthickness(<5μm)werenotenoughtoavoidthemetalGmetalcontactthusoxidativewearandadhesivewearcoGexistedAstheloadsurpassed150 Nextrusivewearappeared  3)Graphitepossessedlubricatingfunctiontoreducewearat25-200andalowloadAsahighload wasappliedwearrateincreasedbecauseof

fractureofgraphiteandorboundarybetweengraphGiteandmatrixAt400 theamountofgraphiteandtriboGoxidessubstantiallydecreasedduetothedeoxidationroleofgraphiteHencethe wearGreGducedfunctionofgraphiteandtriboGoxideswereimGpairedElevatedGtemperature wear of spheroidalgraphitecastironcanbesuggestedtobeaphysicalandchemicalprocessincludingthefollowingreacGtionsxFe+y2O2mdashFexOy2C+O2mdash2CO andFexOy+yCOmdashxFe+yCO2

References

[1] SantisADBartolomeoODIacovielloDetalQuantitativeShapeEvaluationofGraphiteParticlesin DuctileIron [J]JournalofMaterialsProcessingTechnology2008196(123)292

[2] QuinnTFJSullivanJLRowsonDMDevelopmentsintheOxidationalTheoryofMildWear[J]TribologyInternational198013(4)153

[3] WilsonJEStottFHWoodGCTheDevelopmentofWearProtectiveOxidesandTheirInfluenceonSlidingFriction [J]ProceedingstheRoyalofSociety1980369A557

[4] InmanIADattaSDuHLetalMicroscopyofGlazedLayGersFormedDuringHighTemperatureSlidingWearat750 [J]Wear2003254(56)461

[5] StraffeliniGTrabuccoDMolinariAOxidativeWearofHeatGTreatedSteels[J]Wear2001250(1G12)485

[6] BarrauOBoherCAnalysisoftheFrictionandWearBehavGiourofHotWorkToolSteelforForging[J]Wear2003255(7G12)1444

[7] GarzaGMontesGdeGOcaNFRainforthW MWearMechanismsExperiencedbyaWorkRollGradeHighSpeedunderDifferentEnvironmentalCondition[J]Wear2009267(1G4)441

[8] WangSQWeiM XWangFetalTransitionofElevatedTemperatureWear MechanismsandtheOxidativeDelaminaGtionWearinHotGWorkingDieSteels[J]TribologyInternaGtional201043(3)577

[9] WangSQWeiM XZhaoY TEffectsoftheTriboGOxideand Matrixon DrySliding WearCharacteristicsand MechaGnismsofaCastSteel[J]Wear2010269(56)424

[10] WeiMXChenKMWangSQetalAnalysisforWearBeGhaviorsofOxidativeWear[J]TribologyLetters201142(1)1

[11] RiahiA RAlpasA TWearMapforGreyCastIron [J]Wear2003255401

[12] LiuYCSchisslerJMMathiaGTheInfluenceofSurfaceOxidationontheWearResistanceofCastIron[J]TribologyInternational199528(7)433

[13] HirasataKHayashiKFrictionandWearofSeveralKindsofCastIronsUnderSevereSlidingConditions[J]Wear2007263(1G6)790

[14] PrasadBKSlidingWearReponseofCastIronasInfluencedbyMicrostructuralFeaturesandTestCondition[J]MaterialsScienceandEngineering2007456A(12)373

1048944681048944     JournalofIronandSteelResearchInternational              Vol104900820 

2 Results210490081 Wearrate  Fig10490082showsthewearrateofspheroidalgraphGitecastironundervarioustestingconditionsItcanbeobservedthatwearrateincreasedwithincreasingambienttemperatureSpheroidalgraphitecastirontemperedat200and500presentedasimilarreguGlarityWearratesat25and200approachedeach

otherButthewearrateat400 firstslowlyinGcreasedandthenabruptlyincreasedattheloadof150and125Nrespectively [Fig10490082 (a)and (b)]Forspheroidalgraphitecastirontemperedat570 wearratewasfoundtoincreaserapidlyunderacerGtainload(criticalload)atvariousambienttemperaGturesAsambienttemperatureincreasedthecritiGcalloads were150125and50 Nrespectively[Fig10490082(c)]

Fig10490082 Wearratesofspheroidalgraphitecastirontemperedatvarioustemperingtemperaturesof200 (a)500 (b)and570 (c)underdifferenttestingconditions

  ComparisonofwearrateofdifferenttemperedmicrostructuresatvariousambienttemperaturesisshowninFig10490083At25thewearrateoftemperedsorbiteoutclassedtempered martensiteandtemGperedtroositeUndertheloadof25-150NtemGpered martensiteandtemperedtroositepresentednearlythesamewearrateWhentheloadsurpassed150NtemperedtroositeincreasedrapidlybuttemGperedmartensitekeptaslowincrease[Fig10490083(a)]

  At200 temperedmartensiteandtemperedtroositeshowedsimilarwearrateinentireloadrangebuttheyweresubstantiallylowerthanthatoftemperedsorbite[Fig10490083(b)]At400thewearratesofvariGousmicrostructureswerealmostthesameundertheloadof25-50NAstheloadsurpassed50Nthewearrateoftemperedsorbiterapidlyincreasedbuttemperedmartensiteandtemperedtroositerevealedagradualincreaseandfewerdifferenceofwearrates

Fig10490083 Comparisonsofwearratesofspheroidalgraphitecastironwithvarioustemperedmicrostructuresatdifferentambienttemperaturesof25 (a)200 (b)and400 (c)

Wearratesoftempered martensiteandtemperedtroositerapidlyincreasedundertheloadsof125and150Nrespectively[Fig10490083(c)]   Fig10490084exhibitsaveragefrictioncoefficientofspheroidalgraphitecastironwith500 temperedmicrostructure underdifferenttesting conditionsAveragefrictioncoefficientsgraduallyincreasewithincreasingloadandambienttemperatureTheaverG

agefrictioncoefficientsubstantiallyreducedto0104900833undertheloadof150Nat400

210490082 Phaseandmorphologyofwornsurfaces  XRDpatternsofwornsurfacesofspheroidalgraphitecastironwith500temperedmicrostructureatvariousambienttemperaturesareillustratedinFig10490085ItcanbenoticedthattrivialFeOandFe3O4appG

1048944381048944Issue10         WearBehaviorandMechanismofSpheroidalGraphiteCastIron 

Fig10490084 Averagefrictioncoefficientofspheroidalironwith500temperedmicrostructureundervarious

testingconditions

earedonwornsurfacesat25-200 [Fig10490085(a)and(b)]Asambienttemperaturereached400 theintensityofoxidesincreasedbutitwasapparentlylowerthantheintensityofironThismeansthattriboGoxidesincreasedbuttheiramount wasstillless[Fig10490085(c)]    Morphology of wornsurfacesofspheroidalgraphitecastironwith500temperedmicrostrucGtureundervarioustestingconditionsisshowninFig10490086At25-200wornsurfacesmainlypresenGtedtearingGformadhesivetracewithasmallamountofblackgraphitethatissupposedtobeaheadstreamoftearingUnderahighloadtraceoxidespresentedascattereddistributiononwornsurfaces[Fig10490086(a)-(d)]At400asmallamountofoxidesformedon

Fig10490085 XGraydiffractionpatternsforwornsurfacesofspheroidalironwith500temperedmicrostructureatambienttemperaturesof25 (a)200 (b)and400 (c)

(a)50N25  (b)200N25  (c)50N200  (d)200N200  (e)50N400  (f)150N400Fig10490086 Morphologyforwornsurfacesofspheroidalironwith500temperedmicrostructureundervariousconditions

certainpartsofwornsurfaces[Fig10490086(e)]Whenaloadof150 N wasappliedwornsurfacesturnedsmootherandfurrowsexistedalongtheslidingdiGrection[Fig10490086(f)]

210490083 Sectionmorphologyofwornsurfacesandweardebris  Fig10490087exhibitssectionmorphologyofwornsurGfacesundervarioustestingconditionsAt25 therewasalmostnotriboGoxidelayeronwornsurfaces

1048944481048944     JournalofIronandSteelResearchInternational              Vol104900820 

(a)50N25  (b)200N25  (c)50N200  (d)200N200  (e)50N400  (f)150N400Fig10490087 Morphologyforsubsurfaceofspheroidalironwith500temperedmicrostructureundervariousconditions

[Fig10490087(a)and(b)]At200scatteredtriboGoxGidelayercanbefoundinthepartofwornsurfaceandreachedathicknesslessthan3μm [Fig10490087 (c)and(d)]At400theamountoftriboGoxidesrelGativelyincreasedbuttotalquantitywaslessInthiscasetriboGoxidelayerpresented a discontinuousformandlessthan5μminthickness[Fig10490087 (e)]Whentheloadof150NwasappliedstretchedGformgraphiteappearedindicatingthatasevereplasticdeformationoccurredinsubsurface[Fig10490087(f)]

3 Discussion  At25-200thereisnoortracetriboGoxidesonwornsurfacesmetalGmetalcontactcannotbeavoiGdedAdhesivewearispredominantwearmechanismTheincreaseofambienttemperatureandfrictionheatwouldreducesurfacehardnessofspheroidalgraphitecastironThuswearrateat200ismarGginallyhigherthanthatat25UnderalowloadalowerincreaseofwearratemaybeattributedtothelubricatingroleofgraphiteHoweverunderahigherloadgraphiteandortheboundarybetweengraphiteand matrixreadilyfractureunderfrictionforcetoleadtorapidincreaseofwearrate  At400 triboGoxideswouldincreaseduetotheelevationofambienttemperatureAlthoughtheamountoftriboGoxidesrelativelyincreasedtheywerefarlowerthanthoseofsteelsunderthesamecondiGtions[8-10]Theirquantityandthickness(<5μm)werenotenoughtoentirelyavoidthemetalGmetalcontactInthiscaseoxidativewearandadhesivewearcoexistedAstheloadsurpassed150NextruGsivewearappeared

  DuringslidinggraphiteisseverelydamagedThespheroidalgraphiteonwornsurfaceswouldbestretchedbyforceCrackswouldappearandpropaGgatealongtheboundarybetweengraphiteandmaGtrixthusgraphitedelaminatedfromwornsurfacesWeardebrisofgraphitewouldbegroundtopowderUndertheconditionofhightemperatureandloadgraphitepowderwouldreactwithFe2O3andFe3O4

formedonwornsurfaces  2C+Fe3O4mdash3Fe+2CO2uarr (1)  3C+2Fe2O3mdash4Fe+3CO2uarr (2)  2C+O2mdash2CO (3)  4CO+Fe3O4mdash3Fe+4CO2 (4)  3CO+Fe2O3mdash2Fe+3CO2 (5)  Fig10490088presentsΔGθ

TGT diagramofFeGCGOsysGtemasafunctionofambienttemperatureForthereactions(3)(4)and(5)ΔGθ

T<0thusreactionsspontaneouslyproceedFromthermaldynamicsreGsultsitcanbesuggestedthatduringthewearofsphG

Fig10490088 ΔGθTGTdiagramofFeGCGOsystem

1048944581048944Issue10         WearBehaviorandMechanismofSpheroidalGraphiteCastIron 

eroidalgraphitecastironat400graphiteisfirstoxidizedtoCOthenreductionreactionsamongCOFe2O3andFe3O4occurThusoxidesaredifficulttoexistonwornsurfaceofspheroidalgraphitecastironwhichcanexpoundthelesstriboGoxidesintheXRDresultsofwornsurfaces  AllinallgraphitewasreportedtopossessluGbricationrole during wearThelubrication rolewouldappearat25-200andlowloadThuswearratewasreducedWhenahighloadwasappliedgraphiteandortheboundarybetweengraphiteandmatrixwouldfracturethusthewearincreasedSoitisreadilytoexplainthereasonthatwearrategraduallyincreasedunderalowloadandrapidlyinGcreasedunderahighloadAt400duetodeoxiGdizationfunctionofgraphitetheamountofgraphiteand triboGoxides would apparently decreasethewearGreducedrolewouldbeimpairedItcanbesugGgestedthatelevatedtemperaturewearofspheroidalgraphitecastironisaphysicalandchemicalprocessincludingthefollowingreactionsxFe+y2O2mdashFexOy2C+O2mdash2COandFexOy +yCOmdashxFe+yCO2

4 Conclusions  1)WearrateofspheroidalgraphitecastirongraduallyincreasedunderalowloadandrapidlyenhancedorpotentiallyenhancedunderahighloadWithanincreaseofambienttemperaturewearrateincreasedMicrostructures ofspheroidalgraphitecastironpresentedanobviousinfluenceon wearrateWearresistanceincreasedaccordingtothefolGlowingordertemperedsorbitetemperedtroostiteandtempered martensiteFriction coefficientinGcreasedwithincreasingambienttemperatureanddeGscendedwithincreasingload  2)At25-200noortracetriboGoxidesexisGtedonwornsurfacesofspheroidalgraphitecastironadhesivewearprevailedAt400triboGoxidesrelGativelyincreasedbuttheiramountandthickness(<5μm)werenotenoughtoavoidthemetalGmetalcontactthusoxidativewearandadhesivewearcoGexistedAstheloadsurpassed150 Nextrusivewearappeared  3)Graphitepossessedlubricatingfunctiontoreducewearat25-200andalowloadAsahighload wasappliedwearrateincreasedbecauseof

fractureofgraphiteandorboundarybetweengraphGiteandmatrixAt400 theamountofgraphiteandtriboGoxidessubstantiallydecreasedduetothedeoxidationroleofgraphiteHencethe wearGreGducedfunctionofgraphiteandtriboGoxideswereimGpairedElevatedGtemperature wear of spheroidalgraphitecastironcanbesuggestedtobeaphysicalandchemicalprocessincludingthefollowingreacGtionsxFe+y2O2mdashFexOy2C+O2mdash2CO andFexOy+yCOmdashxFe+yCO2

References

[1] SantisADBartolomeoODIacovielloDetalQuantitativeShapeEvaluationofGraphiteParticlesin DuctileIron [J]JournalofMaterialsProcessingTechnology2008196(123)292

[2] QuinnTFJSullivanJLRowsonDMDevelopmentsintheOxidationalTheoryofMildWear[J]TribologyInternational198013(4)153

[3] WilsonJEStottFHWoodGCTheDevelopmentofWearProtectiveOxidesandTheirInfluenceonSlidingFriction [J]ProceedingstheRoyalofSociety1980369A557

[4] InmanIADattaSDuHLetalMicroscopyofGlazedLayGersFormedDuringHighTemperatureSlidingWearat750 [J]Wear2003254(56)461

[5] StraffeliniGTrabuccoDMolinariAOxidativeWearofHeatGTreatedSteels[J]Wear2001250(1G12)485

[6] BarrauOBoherCAnalysisoftheFrictionandWearBehavGiourofHotWorkToolSteelforForging[J]Wear2003255(7G12)1444

[7] GarzaGMontesGdeGOcaNFRainforthW MWearMechanismsExperiencedbyaWorkRollGradeHighSpeedunderDifferentEnvironmentalCondition[J]Wear2009267(1G4)441

[8] WangSQWeiM XWangFetalTransitionofElevatedTemperatureWear MechanismsandtheOxidativeDelaminaGtionWearinHotGWorkingDieSteels[J]TribologyInternaGtional201043(3)577

[9] WangSQWeiM XZhaoY TEffectsoftheTriboGOxideand Matrixon DrySliding WearCharacteristicsand MechaGnismsofaCastSteel[J]Wear2010269(56)424

[10] WeiMXChenKMWangSQetalAnalysisforWearBeGhaviorsofOxidativeWear[J]TribologyLetters201142(1)1

[11] RiahiA RAlpasA TWearMapforGreyCastIron [J]Wear2003255401

[12] LiuYCSchisslerJMMathiaGTheInfluenceofSurfaceOxidationontheWearResistanceofCastIron[J]TribologyInternational199528(7)433

[13] HirasataKHayashiKFrictionandWearofSeveralKindsofCastIronsUnderSevereSlidingConditions[J]Wear2007263(1G6)790

[14] PrasadBKSlidingWearReponseofCastIronasInfluencedbyMicrostructuralFeaturesandTestCondition[J]MaterialsScienceandEngineering2007456A(12)373

1048944681048944     JournalofIronandSteelResearchInternational              Vol104900820 

Fig10490084 Averagefrictioncoefficientofspheroidalironwith500temperedmicrostructureundervarious

testingconditions

earedonwornsurfacesat25-200 [Fig10490085(a)and(b)]Asambienttemperaturereached400 theintensityofoxidesincreasedbutitwasapparentlylowerthantheintensityofironThismeansthattriboGoxidesincreasedbuttheiramount wasstillless[Fig10490085(c)]    Morphology of wornsurfacesofspheroidalgraphitecastironwith500temperedmicrostrucGtureundervarioustestingconditionsisshowninFig10490086At25-200wornsurfacesmainlypresenGtedtearingGformadhesivetracewithasmallamountofblackgraphitethatissupposedtobeaheadstreamoftearingUnderahighloadtraceoxidespresentedascattereddistributiononwornsurfaces[Fig10490086(a)-(d)]At400asmallamountofoxidesformedon

Fig10490085 XGraydiffractionpatternsforwornsurfacesofspheroidalironwith500temperedmicrostructureatambienttemperaturesof25 (a)200 (b)and400 (c)

(a)50N25  (b)200N25  (c)50N200  (d)200N200  (e)50N400  (f)150N400Fig10490086 Morphologyforwornsurfacesofspheroidalironwith500temperedmicrostructureundervariousconditions

certainpartsofwornsurfaces[Fig10490086(e)]Whenaloadof150 N wasappliedwornsurfacesturnedsmootherandfurrowsexistedalongtheslidingdiGrection[Fig10490086(f)]

210490083 Sectionmorphologyofwornsurfacesandweardebris  Fig10490087exhibitssectionmorphologyofwornsurGfacesundervarioustestingconditionsAt25 therewasalmostnotriboGoxidelayeronwornsurfaces

1048944481048944     JournalofIronandSteelResearchInternational              Vol104900820 

(a)50N25  (b)200N25  (c)50N200  (d)200N200  (e)50N400  (f)150N400Fig10490087 Morphologyforsubsurfaceofspheroidalironwith500temperedmicrostructureundervariousconditions

[Fig10490087(a)and(b)]At200scatteredtriboGoxGidelayercanbefoundinthepartofwornsurfaceandreachedathicknesslessthan3μm [Fig10490087 (c)and(d)]At400theamountoftriboGoxidesrelGativelyincreasedbuttotalquantitywaslessInthiscasetriboGoxidelayerpresented a discontinuousformandlessthan5μminthickness[Fig10490087 (e)]Whentheloadof150NwasappliedstretchedGformgraphiteappearedindicatingthatasevereplasticdeformationoccurredinsubsurface[Fig10490087(f)]

3 Discussion  At25-200thereisnoortracetriboGoxidesonwornsurfacesmetalGmetalcontactcannotbeavoiGdedAdhesivewearispredominantwearmechanismTheincreaseofambienttemperatureandfrictionheatwouldreducesurfacehardnessofspheroidalgraphitecastironThuswearrateat200ismarGginallyhigherthanthatat25UnderalowloadalowerincreaseofwearratemaybeattributedtothelubricatingroleofgraphiteHoweverunderahigherloadgraphiteandortheboundarybetweengraphiteand matrixreadilyfractureunderfrictionforcetoleadtorapidincreaseofwearrate  At400 triboGoxideswouldincreaseduetotheelevationofambienttemperatureAlthoughtheamountoftriboGoxidesrelativelyincreasedtheywerefarlowerthanthoseofsteelsunderthesamecondiGtions[8-10]Theirquantityandthickness(<5μm)werenotenoughtoentirelyavoidthemetalGmetalcontactInthiscaseoxidativewearandadhesivewearcoexistedAstheloadsurpassed150NextruGsivewearappeared

  DuringslidinggraphiteisseverelydamagedThespheroidalgraphiteonwornsurfaceswouldbestretchedbyforceCrackswouldappearandpropaGgatealongtheboundarybetweengraphiteandmaGtrixthusgraphitedelaminatedfromwornsurfacesWeardebrisofgraphitewouldbegroundtopowderUndertheconditionofhightemperatureandloadgraphitepowderwouldreactwithFe2O3andFe3O4

formedonwornsurfaces  2C+Fe3O4mdash3Fe+2CO2uarr (1)  3C+2Fe2O3mdash4Fe+3CO2uarr (2)  2C+O2mdash2CO (3)  4CO+Fe3O4mdash3Fe+4CO2 (4)  3CO+Fe2O3mdash2Fe+3CO2 (5)  Fig10490088presentsΔGθ

TGT diagramofFeGCGOsysGtemasafunctionofambienttemperatureForthereactions(3)(4)and(5)ΔGθ

T<0thusreactionsspontaneouslyproceedFromthermaldynamicsreGsultsitcanbesuggestedthatduringthewearofsphG

Fig10490088 ΔGθTGTdiagramofFeGCGOsystem

1048944581048944Issue10         WearBehaviorandMechanismofSpheroidalGraphiteCastIron 

eroidalgraphitecastironat400graphiteisfirstoxidizedtoCOthenreductionreactionsamongCOFe2O3andFe3O4occurThusoxidesaredifficulttoexistonwornsurfaceofspheroidalgraphitecastironwhichcanexpoundthelesstriboGoxidesintheXRDresultsofwornsurfaces  AllinallgraphitewasreportedtopossessluGbricationrole during wearThelubrication rolewouldappearat25-200andlowloadThuswearratewasreducedWhenahighloadwasappliedgraphiteandortheboundarybetweengraphiteandmatrixwouldfracturethusthewearincreasedSoitisreadilytoexplainthereasonthatwearrategraduallyincreasedunderalowloadandrapidlyinGcreasedunderahighloadAt400duetodeoxiGdizationfunctionofgraphitetheamountofgraphiteand triboGoxides would apparently decreasethewearGreducedrolewouldbeimpairedItcanbesugGgestedthatelevatedtemperaturewearofspheroidalgraphitecastironisaphysicalandchemicalprocessincludingthefollowingreactionsxFe+y2O2mdashFexOy2C+O2mdash2COandFexOy +yCOmdashxFe+yCO2

4 Conclusions  1)WearrateofspheroidalgraphitecastirongraduallyincreasedunderalowloadandrapidlyenhancedorpotentiallyenhancedunderahighloadWithanincreaseofambienttemperaturewearrateincreasedMicrostructures ofspheroidalgraphitecastironpresentedanobviousinfluenceon wearrateWearresistanceincreasedaccordingtothefolGlowingordertemperedsorbitetemperedtroostiteandtempered martensiteFriction coefficientinGcreasedwithincreasingambienttemperatureanddeGscendedwithincreasingload  2)At25-200noortracetriboGoxidesexisGtedonwornsurfacesofspheroidalgraphitecastironadhesivewearprevailedAt400triboGoxidesrelGativelyincreasedbuttheiramountandthickness(<5μm)werenotenoughtoavoidthemetalGmetalcontactthusoxidativewearandadhesivewearcoGexistedAstheloadsurpassed150 Nextrusivewearappeared  3)Graphitepossessedlubricatingfunctiontoreducewearat25-200andalowloadAsahighload wasappliedwearrateincreasedbecauseof

fractureofgraphiteandorboundarybetweengraphGiteandmatrixAt400 theamountofgraphiteandtriboGoxidessubstantiallydecreasedduetothedeoxidationroleofgraphiteHencethe wearGreGducedfunctionofgraphiteandtriboGoxideswereimGpairedElevatedGtemperature wear of spheroidalgraphitecastironcanbesuggestedtobeaphysicalandchemicalprocessincludingthefollowingreacGtionsxFe+y2O2mdashFexOy2C+O2mdash2CO andFexOy+yCOmdashxFe+yCO2

References

[1] SantisADBartolomeoODIacovielloDetalQuantitativeShapeEvaluationofGraphiteParticlesin DuctileIron [J]JournalofMaterialsProcessingTechnology2008196(123)292

[2] QuinnTFJSullivanJLRowsonDMDevelopmentsintheOxidationalTheoryofMildWear[J]TribologyInternational198013(4)153

[3] WilsonJEStottFHWoodGCTheDevelopmentofWearProtectiveOxidesandTheirInfluenceonSlidingFriction [J]ProceedingstheRoyalofSociety1980369A557

[4] InmanIADattaSDuHLetalMicroscopyofGlazedLayGersFormedDuringHighTemperatureSlidingWearat750 [J]Wear2003254(56)461

[5] StraffeliniGTrabuccoDMolinariAOxidativeWearofHeatGTreatedSteels[J]Wear2001250(1G12)485

[6] BarrauOBoherCAnalysisoftheFrictionandWearBehavGiourofHotWorkToolSteelforForging[J]Wear2003255(7G12)1444

[7] GarzaGMontesGdeGOcaNFRainforthW MWearMechanismsExperiencedbyaWorkRollGradeHighSpeedunderDifferentEnvironmentalCondition[J]Wear2009267(1G4)441

[8] WangSQWeiM XWangFetalTransitionofElevatedTemperatureWear MechanismsandtheOxidativeDelaminaGtionWearinHotGWorkingDieSteels[J]TribologyInternaGtional201043(3)577

[9] WangSQWeiM XZhaoY TEffectsoftheTriboGOxideand Matrixon DrySliding WearCharacteristicsand MechaGnismsofaCastSteel[J]Wear2010269(56)424

[10] WeiMXChenKMWangSQetalAnalysisforWearBeGhaviorsofOxidativeWear[J]TribologyLetters201142(1)1

[11] RiahiA RAlpasA TWearMapforGreyCastIron [J]Wear2003255401

[12] LiuYCSchisslerJMMathiaGTheInfluenceofSurfaceOxidationontheWearResistanceofCastIron[J]TribologyInternational199528(7)433

[13] HirasataKHayashiKFrictionandWearofSeveralKindsofCastIronsUnderSevereSlidingConditions[J]Wear2007263(1G6)790

[14] PrasadBKSlidingWearReponseofCastIronasInfluencedbyMicrostructuralFeaturesandTestCondition[J]MaterialsScienceandEngineering2007456A(12)373

1048944681048944     JournalofIronandSteelResearchInternational              Vol104900820 

(a)50N25  (b)200N25  (c)50N200  (d)200N200  (e)50N400  (f)150N400Fig10490087 Morphologyforsubsurfaceofspheroidalironwith500temperedmicrostructureundervariousconditions

[Fig10490087(a)and(b)]At200scatteredtriboGoxGidelayercanbefoundinthepartofwornsurfaceandreachedathicknesslessthan3μm [Fig10490087 (c)and(d)]At400theamountoftriboGoxidesrelGativelyincreasedbuttotalquantitywaslessInthiscasetriboGoxidelayerpresented a discontinuousformandlessthan5μminthickness[Fig10490087 (e)]Whentheloadof150NwasappliedstretchedGformgraphiteappearedindicatingthatasevereplasticdeformationoccurredinsubsurface[Fig10490087(f)]

3 Discussion  At25-200thereisnoortracetriboGoxidesonwornsurfacesmetalGmetalcontactcannotbeavoiGdedAdhesivewearispredominantwearmechanismTheincreaseofambienttemperatureandfrictionheatwouldreducesurfacehardnessofspheroidalgraphitecastironThuswearrateat200ismarGginallyhigherthanthatat25UnderalowloadalowerincreaseofwearratemaybeattributedtothelubricatingroleofgraphiteHoweverunderahigherloadgraphiteandortheboundarybetweengraphiteand matrixreadilyfractureunderfrictionforcetoleadtorapidincreaseofwearrate  At400 triboGoxideswouldincreaseduetotheelevationofambienttemperatureAlthoughtheamountoftriboGoxidesrelativelyincreasedtheywerefarlowerthanthoseofsteelsunderthesamecondiGtions[8-10]Theirquantityandthickness(<5μm)werenotenoughtoentirelyavoidthemetalGmetalcontactInthiscaseoxidativewearandadhesivewearcoexistedAstheloadsurpassed150NextruGsivewearappeared

  DuringslidinggraphiteisseverelydamagedThespheroidalgraphiteonwornsurfaceswouldbestretchedbyforceCrackswouldappearandpropaGgatealongtheboundarybetweengraphiteandmaGtrixthusgraphitedelaminatedfromwornsurfacesWeardebrisofgraphitewouldbegroundtopowderUndertheconditionofhightemperatureandloadgraphitepowderwouldreactwithFe2O3andFe3O4

formedonwornsurfaces  2C+Fe3O4mdash3Fe+2CO2uarr (1)  3C+2Fe2O3mdash4Fe+3CO2uarr (2)  2C+O2mdash2CO (3)  4CO+Fe3O4mdash3Fe+4CO2 (4)  3CO+Fe2O3mdash2Fe+3CO2 (5)  Fig10490088presentsΔGθ

TGT diagramofFeGCGOsysGtemasafunctionofambienttemperatureForthereactions(3)(4)and(5)ΔGθ

T<0thusreactionsspontaneouslyproceedFromthermaldynamicsreGsultsitcanbesuggestedthatduringthewearofsphG

Fig10490088 ΔGθTGTdiagramofFeGCGOsystem

1048944581048944Issue10         WearBehaviorandMechanismofSpheroidalGraphiteCastIron 

eroidalgraphitecastironat400graphiteisfirstoxidizedtoCOthenreductionreactionsamongCOFe2O3andFe3O4occurThusoxidesaredifficulttoexistonwornsurfaceofspheroidalgraphitecastironwhichcanexpoundthelesstriboGoxidesintheXRDresultsofwornsurfaces  AllinallgraphitewasreportedtopossessluGbricationrole during wearThelubrication rolewouldappearat25-200andlowloadThuswearratewasreducedWhenahighloadwasappliedgraphiteandortheboundarybetweengraphiteandmatrixwouldfracturethusthewearincreasedSoitisreadilytoexplainthereasonthatwearrategraduallyincreasedunderalowloadandrapidlyinGcreasedunderahighloadAt400duetodeoxiGdizationfunctionofgraphitetheamountofgraphiteand triboGoxides would apparently decreasethewearGreducedrolewouldbeimpairedItcanbesugGgestedthatelevatedtemperaturewearofspheroidalgraphitecastironisaphysicalandchemicalprocessincludingthefollowingreactionsxFe+y2O2mdashFexOy2C+O2mdash2COandFexOy +yCOmdashxFe+yCO2

4 Conclusions  1)WearrateofspheroidalgraphitecastirongraduallyincreasedunderalowloadandrapidlyenhancedorpotentiallyenhancedunderahighloadWithanincreaseofambienttemperaturewearrateincreasedMicrostructures ofspheroidalgraphitecastironpresentedanobviousinfluenceon wearrateWearresistanceincreasedaccordingtothefolGlowingordertemperedsorbitetemperedtroostiteandtempered martensiteFriction coefficientinGcreasedwithincreasingambienttemperatureanddeGscendedwithincreasingload  2)At25-200noortracetriboGoxidesexisGtedonwornsurfacesofspheroidalgraphitecastironadhesivewearprevailedAt400triboGoxidesrelGativelyincreasedbuttheiramountandthickness(<5μm)werenotenoughtoavoidthemetalGmetalcontactthusoxidativewearandadhesivewearcoGexistedAstheloadsurpassed150 Nextrusivewearappeared  3)Graphitepossessedlubricatingfunctiontoreducewearat25-200andalowloadAsahighload wasappliedwearrateincreasedbecauseof

fractureofgraphiteandorboundarybetweengraphGiteandmatrixAt400 theamountofgraphiteandtriboGoxidessubstantiallydecreasedduetothedeoxidationroleofgraphiteHencethe wearGreGducedfunctionofgraphiteandtriboGoxideswereimGpairedElevatedGtemperature wear of spheroidalgraphitecastironcanbesuggestedtobeaphysicalandchemicalprocessincludingthefollowingreacGtionsxFe+y2O2mdashFexOy2C+O2mdash2CO andFexOy+yCOmdashxFe+yCO2

References

[1] SantisADBartolomeoODIacovielloDetalQuantitativeShapeEvaluationofGraphiteParticlesin DuctileIron [J]JournalofMaterialsProcessingTechnology2008196(123)292

[2] QuinnTFJSullivanJLRowsonDMDevelopmentsintheOxidationalTheoryofMildWear[J]TribologyInternational198013(4)153

[3] WilsonJEStottFHWoodGCTheDevelopmentofWearProtectiveOxidesandTheirInfluenceonSlidingFriction [J]ProceedingstheRoyalofSociety1980369A557

[4] InmanIADattaSDuHLetalMicroscopyofGlazedLayGersFormedDuringHighTemperatureSlidingWearat750 [J]Wear2003254(56)461

[5] StraffeliniGTrabuccoDMolinariAOxidativeWearofHeatGTreatedSteels[J]Wear2001250(1G12)485

[6] BarrauOBoherCAnalysisoftheFrictionandWearBehavGiourofHotWorkToolSteelforForging[J]Wear2003255(7G12)1444

[7] GarzaGMontesGdeGOcaNFRainforthW MWearMechanismsExperiencedbyaWorkRollGradeHighSpeedunderDifferentEnvironmentalCondition[J]Wear2009267(1G4)441

[8] WangSQWeiM XWangFetalTransitionofElevatedTemperatureWear MechanismsandtheOxidativeDelaminaGtionWearinHotGWorkingDieSteels[J]TribologyInternaGtional201043(3)577

[9] WangSQWeiM XZhaoY TEffectsoftheTriboGOxideand Matrixon DrySliding WearCharacteristicsand MechaGnismsofaCastSteel[J]Wear2010269(56)424

[10] WeiMXChenKMWangSQetalAnalysisforWearBeGhaviorsofOxidativeWear[J]TribologyLetters201142(1)1

[11] RiahiA RAlpasA TWearMapforGreyCastIron [J]Wear2003255401

[12] LiuYCSchisslerJMMathiaGTheInfluenceofSurfaceOxidationontheWearResistanceofCastIron[J]TribologyInternational199528(7)433

[13] HirasataKHayashiKFrictionandWearofSeveralKindsofCastIronsUnderSevereSlidingConditions[J]Wear2007263(1G6)790

[14] PrasadBKSlidingWearReponseofCastIronasInfluencedbyMicrostructuralFeaturesandTestCondition[J]MaterialsScienceandEngineering2007456A(12)373

1048944681048944     JournalofIronandSteelResearchInternational              Vol104900820 

eroidalgraphitecastironat400graphiteisfirstoxidizedtoCOthenreductionreactionsamongCOFe2O3andFe3O4occurThusoxidesaredifficulttoexistonwornsurfaceofspheroidalgraphitecastironwhichcanexpoundthelesstriboGoxidesintheXRDresultsofwornsurfaces  AllinallgraphitewasreportedtopossessluGbricationrole during wearThelubrication rolewouldappearat25-200andlowloadThuswearratewasreducedWhenahighloadwasappliedgraphiteandortheboundarybetweengraphiteandmatrixwouldfracturethusthewearincreasedSoitisreadilytoexplainthereasonthatwearrategraduallyincreasedunderalowloadandrapidlyinGcreasedunderahighloadAt400duetodeoxiGdizationfunctionofgraphitetheamountofgraphiteand triboGoxides would apparently decreasethewearGreducedrolewouldbeimpairedItcanbesugGgestedthatelevatedtemperaturewearofspheroidalgraphitecastironisaphysicalandchemicalprocessincludingthefollowingreactionsxFe+y2O2mdashFexOy2C+O2mdash2COandFexOy +yCOmdashxFe+yCO2

4 Conclusions  1)WearrateofspheroidalgraphitecastirongraduallyincreasedunderalowloadandrapidlyenhancedorpotentiallyenhancedunderahighloadWithanincreaseofambienttemperaturewearrateincreasedMicrostructures ofspheroidalgraphitecastironpresentedanobviousinfluenceon wearrateWearresistanceincreasedaccordingtothefolGlowingordertemperedsorbitetemperedtroostiteandtempered martensiteFriction coefficientinGcreasedwithincreasingambienttemperatureanddeGscendedwithincreasingload  2)At25-200noortracetriboGoxidesexisGtedonwornsurfacesofspheroidalgraphitecastironadhesivewearprevailedAt400triboGoxidesrelGativelyincreasedbuttheiramountandthickness(<5μm)werenotenoughtoavoidthemetalGmetalcontactthusoxidativewearandadhesivewearcoGexistedAstheloadsurpassed150 Nextrusivewearappeared  3)Graphitepossessedlubricatingfunctiontoreducewearat25-200andalowloadAsahighload wasappliedwearrateincreasedbecauseof

fractureofgraphiteandorboundarybetweengraphGiteandmatrixAt400 theamountofgraphiteandtriboGoxidessubstantiallydecreasedduetothedeoxidationroleofgraphiteHencethe wearGreGducedfunctionofgraphiteandtriboGoxideswereimGpairedElevatedGtemperature wear of spheroidalgraphitecastironcanbesuggestedtobeaphysicalandchemicalprocessincludingthefollowingreacGtionsxFe+y2O2mdashFexOy2C+O2mdash2CO andFexOy+yCOmdashxFe+yCO2

References

[1] SantisADBartolomeoODIacovielloDetalQuantitativeShapeEvaluationofGraphiteParticlesin DuctileIron [J]JournalofMaterialsProcessingTechnology2008196(123)292

[2] QuinnTFJSullivanJLRowsonDMDevelopmentsintheOxidationalTheoryofMildWear[J]TribologyInternational198013(4)153

[3] WilsonJEStottFHWoodGCTheDevelopmentofWearProtectiveOxidesandTheirInfluenceonSlidingFriction [J]ProceedingstheRoyalofSociety1980369A557

[4] InmanIADattaSDuHLetalMicroscopyofGlazedLayGersFormedDuringHighTemperatureSlidingWearat750 [J]Wear2003254(56)461

[5] StraffeliniGTrabuccoDMolinariAOxidativeWearofHeatGTreatedSteels[J]Wear2001250(1G12)485

[6] BarrauOBoherCAnalysisoftheFrictionandWearBehavGiourofHotWorkToolSteelforForging[J]Wear2003255(7G12)1444

[7] GarzaGMontesGdeGOcaNFRainforthW MWearMechanismsExperiencedbyaWorkRollGradeHighSpeedunderDifferentEnvironmentalCondition[J]Wear2009267(1G4)441

[8] WangSQWeiM XWangFetalTransitionofElevatedTemperatureWear MechanismsandtheOxidativeDelaminaGtionWearinHotGWorkingDieSteels[J]TribologyInternaGtional201043(3)577

[9] WangSQWeiM XZhaoY TEffectsoftheTriboGOxideand Matrixon DrySliding WearCharacteristicsand MechaGnismsofaCastSteel[J]Wear2010269(56)424

[10] WeiMXChenKMWangSQetalAnalysisforWearBeGhaviorsofOxidativeWear[J]TribologyLetters201142(1)1

[11] RiahiA RAlpasA TWearMapforGreyCastIron [J]Wear2003255401

[12] LiuYCSchisslerJMMathiaGTheInfluenceofSurfaceOxidationontheWearResistanceofCastIron[J]TribologyInternational199528(7)433

[13] HirasataKHayashiKFrictionandWearofSeveralKindsofCastIronsUnderSevereSlidingConditions[J]Wear2007263(1G6)790

[14] PrasadBKSlidingWearReponseofCastIronasInfluencedbyMicrostructuralFeaturesandTestCondition[J]MaterialsScienceandEngineering2007456A(12)373

1048944681048944     JournalofIronandSteelResearchInternational              Vol104900820