we compound your solutions automotive presentation vers6… · 2008-04-22 · we compound your...
TRANSCRIPT
We Compound your Solutions Automotive presentation vers6. 2006/05 - 2
• Company presentation
• Automotive Market
We Compound your Solutions Automotive presentation vers6. 2006/05 - 3
Multibase group• Manufacturing Locations :
Saint-Laurent-du-Pont, France Copley, Ohio, USADaman/Mumbai, India
• Turnover : >$100 million• Employees : >230• Serving customers in 50 countries
We Compound your Solutions Automotive presentation vers6. 2006/05 - 4
Multibase World LocationsSt. Laurent, France
Daman, Mumbai - India
Copley, Ohio - USA
We Compound your Solutions Automotive presentation vers6. 2006/05 - 5
Multibase World Locations
European Center of ExcellenceMultibase SAZ. I. Chartreuse Guiers38380 Saint Laurent du PontTel: +33 (0)4 76 67 12 12Fax: +33 (0)4 76 67 12 82
Asian Center of ExcellenceSynergy Multibase Ltd.74/5-6 Daman Industrial EstateKadaiya VillageNani DamanDaman 396 210 (U.T.)IndiaTel: +91-260-2220627Fax: +91-260-2221578
Americas Center of ExcellenceMultibase Inc.3835 Copley RoadCopley, OH 44321USATel: +1 330 867 5124Fax: +1 330 666 7419
St Laurent du Pont - France
Copley, OH - USA Daman, Mumbai - India
We Compound your Solutions Automotive presentation vers6. 2006/05 - 6
Quality Registrations• ISO 9001 : 2000
DamanCopley St Laurent du Pont
• ISO TS16949St Laurent du Pont
• ISO CEI 17025Copley
• NF EN ISO 14001 : 2004St Laurent du Pont
We Compound your Solutions Automotive presentation vers6. 2006/05 - 7
Automotive Market • Aesthetics :
Interior Soft partsInterior / Exterior rigid partsTrim part lipsInterior skins
• Weather insulation :EncapsulationGlazing systemsBody seals
• Thermal InsulationAir flaps, vibration dampening support
• Safety Frontal protectionSide protection
• Fluid transportationHoses
We Compound your Solutions Automotive presentation vers6. 2006/05 - 8
AESTHETICS : Interior Soft Parts
We Compound your Solutions Automotive presentation vers6. 2006/05 - 9
• Recommendations :Process : InjectionSpecifications :
Aesthetical and scratch resistantCompatibility : PP or ABS/PCColored and soft touchUV StabilizationGood flow
• Proposal :G standard : 45 A 90 AA 1006 : 65 A
Interior Soft Parts:
We Compound your Solutions Automotive presentation vers6. 2006/05 - 10
Interior Soft Parts:ProductApplicationsOEM
G 60 A 612Cup holderMERCEDES
G 92 A 510Hand brake handleMITSUBISHI
G 92 A 510Hand brake handleVOLVO
G 45 A 612Seat belt housing
RENAULTG 92 A 510G 92 A 510
Climate control knobDoor handle
A 1006 65AAir flap knob
We Compound your Solutions Automotive presentation vers6. 2006/05 - 11
Interior Soft Parts• Recommendations :
Process : InjectionSpecifications :
ColoredUV StabilizationGood flowFoggingAppearance
• Proposal :G standard : 60 A 90 A DASHBOARD MAT
We Compound your Solutions Automotive presentation vers6. 2006/05 - 12
Dashboard mat :
ProductOEM
G 60 A 610MERCEDES
G 60 A 510CITROEN
G 90 A 512PEUGEOT
G 62 A 510RENAULT
We Compound your Solutions Automotive presentation vers6. 2006/05 - 13
AESTHETICS : Interior/ExteriorRigid Parts
Roof profile
We Compound your Solutions Automotive presentation vers6. 2006/05 - 14
• Recommendations : Process : Extrusion
Specifications :
Scratch resistance
Appearance
Low gloss
Good DRC for the seal
UV Stabilization
• Proposal :Skin : G or ER 90 A or 40 DSeal : GT 60 A or 70 A
1The Skin :AppearanceScratch resistanceStabilization UVLow Gloss
3Seal : DRC for the gasket with the Door if it’s necessary
2Heart of Profil : Rigid PP
4Dilatation
Roof profile :
We Compound your Solutions Automotive presentation vers6. 2006/05 - 15
Roof profile:
ProductOEM
G 75A 520TOYOTA
G 75A 520
G 60A 21 BT
ER 90A 520 + G 60A 21 BTSEAT
We Compound your Solutions Automotive presentation vers6. 2006/05 - 16
AESTHETICS - Trim Part Lips
Cowl screen seal Exterior/Interior pillar trim
We Compound your Solutions Automotive presentation vers6. 2006/05 - 17
• Recommendations :Process : InjectionSpecifications :
Compatibility : PPExterior UV stabilizationColoredDRC if necessaryGood flow
• Proposal :G standard : 60 A, 75 A, 90 AGT (low compression set) : 60 A, 70 A
Trim Parts Lips : Cowl Screen Seal
We Compound your Solutions Automotive presentation vers6. 2006/05 - 18
Cowl Screen Seal by OEM :
G 60 A 520 N0200ToyotaG 75 A 520 205/09G 75 A 520 FXTCitroënG 75 A 520 FXTG 75 A 520 205/09Peugeot
RenaultOEM
G 75 A 520 205/09G 90 A 520 N0200Product
We Compound your Solutions Automotive presentation vers6. 2006/05 - 19
• Recommendations :Process : InjectionSpecifications :
Compatibility : PPExcellent UV stabilization for interior or exteriorColoredAestheticalGood flowScratch resistance
• Proposal :G standard : 60 A, 75 A, 90 A
Exterior/Interior Pillar Trim :
We Compound your Solutions Automotive presentation vers6. 2006/05 - 20
Exterior/Interior Pillar Trim by OEMCompatibility : PP
EXTERIOR
EXTERIOR
EXTERIOR
EXTERIOR
EXTERIOR
EXTERIOR
Application
TES A6507 EV0 FXT
TES A6507 EV0 FXT
G 60 A 520 FXTPSA
G 90 A 522 205/09
G 75 A 520 205/09
G 70 A 521 205/09RENAULT
ProductOEM
We Compound your Solutions Automotive presentation vers6. 2006/05 - 21
• Recommendations :
Process : InjectionSpecifications :
Compatibility : ABS, ASA, PCExterior UV stabilizationColoredAesthetical
• Proposal :A 1004 : 65 A
Exterior Pillar Trim :
We Compound your Solutions Automotive presentation vers6. 2006/05 - 22
Exterior Pillar TrimCompatibility : ABS,ASA,PC
ProductOEM
A 1004 65A FXTPSAA 1004 65A N0200VW
We Compound your Solutions Automotive presentation vers6. 2006/05 - 24
• Recommendations :Process : Extrusion + Vacuum formingSpecifications :
Scratch Resistance by coatingColoredStabilizationEasy processing by vacuum forming
• Proposal :G specific for CHOMARAT : 35 DTEO by DDE Technology : 35 D
Skin Vacuum Forming
We Compound your Solutions Automotive presentation vers6. 2006/05 - 25
• Recommendations :Process : Sandwich injection moldingSpecifications :
Scratch resistanceColoredStabilization UVCompatibility with the core material (mainly PP)Very good flow
• Proposal :G standard : 90 A
Skin by injection :
We Compound your Solutions Automotive presentation vers6. 2006/05 - 26
Door Panel Skin :ProductOEM
G 90 A 512 813 N0176FIAT
TES D3502 KU1 NATRENAULT
We Compound your Solutions Automotive presentation vers6. 2006/05 - 28
Weather & Thermal Insulation
Encapsulation :1. Fixed glazing seals2. Engineered Plastics (ABS, PC, ASA)
We Compound your Solutions Automotive presentation vers6. 2006/05 - 30
Introduction:Several processes compete in the glazing seal sector. These include:
• Mechanical seals (“rubber bands”) in which a continuous seal is stretched to fit over the glazing or stuck prior to installation
Windshields and backlightsEPDM, TPE
• Encapsulation where glass is placed into a mould and material is injected onto and around it (Low pressure injection)
Rear/Front quarter windowsPU-RIM, PVC, EPDM, TPE
• Robotic extrusion in which a robot deposits a profile on the glass (St Gobain process)
Windshields and backlightsAir-cured PU, TPE
We Compound your Solutions Automotive presentation vers6. 2006/05 - 31
Encapsulation : Materials
ColorabilityProcessabilityHigh flowCompatibly with polyolefin
SEBS
FlowProcessabilityCompatibly with polyolefinCS
TPV
High costWeather resistantLow pressure (large parts)
Aliphatic PURequires in mold coatingLow pressure (large parts)Aromatic PU
High raw materials costLong cycleHigh molding pressure (no large parts)No colors
Sealing (Low CS)EPDM
High injection pressure (no large partsNo compatibility with polyolefinDensityELV legislation
Lowest costFast cycle
PVCLimitationsKey Benefits
We Compound your Solutions Automotive presentation vers6. 2006/05 - 32
Encapsulation: Applications• MULTIFLEX® TES A6509 EV0 BLK
EncapsulationFront quarter windowVehicle: A7 (PSA 207)
Product features:65 A HardnessExcellent UV Stabilization (meets D27 1389 and D47 1431 norms)Very high Fluidity (low pressure injection)AestheticsLow odor level
We Compound your Solutions Automotive presentation vers6. 2006/05 - 33
Encapsulation: Applications• MULTIFLEX® G 50 A 21 BT
Mechanical sealBacklightVehicle: A6 (PSA C2)
Product features:50 A HardnessExcellent Compression SetExtrudabilityCompatibly with foamed adhesive
We Compound your Solutions Automotive presentation vers6. 2006/05 - 34
2. Engineered Plastics (ABS,PC,ASA)
We Compound your Solutions Automotive presentation vers6. 2006/05 - 35
• Recommendations :Process : Low pressure injectionSpecifications :
Chemical bonding with rigid support (mainly ABS)Exterior UV stabilization
• Proposal :A 1004 : 65 A
Encapsulation on engineered plastics (ABS,PC,ASA)
We Compound your Solutions Automotive presentation vers6. 2006/05 - 36
RENAULT
ProductOEM
A 1004 65A 520CITROEN
Encapsulation on engineered plastics (ABS,PC,ASA)
We Compound your Solutions Automotive presentation vers6. 2006/05 - 37
WEATHER INSULATION : Glazing Systems
In development
We Compound your Solutions Automotive presentation vers6. 2006/05 - 38
WEATHER INSULATION :Body seals
• Recommendations :Process : InjectionSpecifications :
Compatibility : RubberGood UV stabilization
• Proposal :G 62 A 21 B Z 1631 N0052
We Compound your Solutions Automotive presentation vers6. 2006/05 - 39
WEATHER INSULATION :Body seals
RENAULTProductOEMG 62 A 21 B Z 1631 N0052
We Compound your Solutions Automotive presentation vers6. 2006/05 - 40
WEATHER INSULATION : Others
BOX SEALING
We Compound your Solutions Automotive presentation vers6. 2006/05 - 41
• Recommendations :Process : InjectionSpecifications :
Natural color for quality inspectionLow hardness : < 45 ADRCGood flowMechanical bonding with rigid box (mainly PA)
• Proposal :GT (low compression set) : 25 AG standard : 40 A
Box sealing :
We Compound your Solutions Automotive presentation vers6. 2006/05 - 42
Box sealing :
GT 25 A 510 N0200 14084Battery coverMERCEDES
GT 25 A 510 NAT 14787Loudspeaker boxPSA
GT 25 A 510 14787Pollen filter cover
GT 25 A 510 NAT 14787G 40 A 11 Z 1052
Connecting boxMeritor
ProductApplication OEM or Tiers1
We Compound your Solutions Automotive presentation vers6. 2006/05 - 43
Thermal Insulation
Air Flaps, vibration dampening support
We Compound your Solutions Automotive presentation vers6. 2006/05 - 44
• Recommendations :Process : InjectionSpecifications :
Compatibility : PPHeat ageing (until 700 hours at 150°C)Low compression setLow odorFoggingHardness : 25 A 60 A
• Proposal :G standard : 45 A, 60 AGT (Low Compression Set) : 25 A, 40 A, 50 A, 60 A
Air Flap, vibration dampening support :
We Compound your Solutions Automotive presentation vers6. 2006/05 - 45
GT 40 A 450 NAT 18553VOLKSWAGEN
GT 25 A 510 N0200 14084BMW
DIVERS
RENAULT/PSA/OPEL
OEM
G 50 A 21 BT N0200 13025GT 25 A 510 NAT 14787G 62 A 21 B Z 1631 N0052
G 62 A 21 B Z1631 F664168SG 40 A 21 BT Z 2811 N0081 F664632XGT 25 A 510 N0200 N100678PG 60 A 11 B 14167 G 70 A 11 B Z1640
Product
Air Flap, vibration dampening support :
We Compound your Solutions Automotive presentation vers6. 2006/05 - 46
SAFETY :Frontal and Side protection
Driver and passenger airbags
Side airbags
We Compound your Solutions Automotive presentation vers6. 2006/05 - 47
MULTIFLEX® TPO (D1047)Advantages :
• Materials developed for Airbag cover market
• Low density• Wide range of hardness • Good low temperature
behavior (down to -30°C)• Excellent high temperature
behavior• Excellent durability• Mold-in-color possibilities
Drawbacks :
• Limitations at -35°C
We Compound your Solutions Automotive presentation vers6. 2006/05 - 48
MULTIFLEX® TEO/TESAdvantages :
• Materials for Airbag cover market :Excellent process abilityLow densityWide range of hardnessExcellent impact resistance at low temperature (down to-45°C/-50°C))Excellent impact resistance at high temperature (up to 90°C)Excellent durabilityTES also suitable for DAB molded in color
Drawbacks :
• Limitations for mold-in-color for TEO
We Compound your Solutions Automotive presentation vers6. 2006/05 - 49
D1047 14688/G 60 A 530yes2KDriverVolvo
D1047 13718/G 60 A 530yes2KDriverFord
D1047 14688/G60 A 530yes2KDriverLand Rover
D1047 14688/RP 6568Jyes2KDriverRover
D1047 14688/G 60 A 530yes2KDriverPorsche
D1047 13718/G 60 A 530yes2KDriverRenault
D1047 14688/G 60 A 530yes2KDriverBMW
D1047 13718/G 60 A 530yes2KDriverPeugeot
MaterialPaintAirbag
TechnologyAirbag TypeOEM
2 Shot Airbag cover (2K) painted
We Compound your Solutions Automotive presentation vers6. 2006/05 - 50
D1047 14688yes1KPassenger
D1047 14688yes1KDriverCitroën
D1047 Colorsyes1KPassenger
D1047 14688yes1KPassenger
D1047 14688yes1KDriverPeugeot
D1047 14688yes1KDriverAlfa
TPO 3202 ST2 Blackyes1KDriver
D1047 Colorsyes1KPassenger
D1047 MR Colorsyes1KSide
D1047 14688yes1KPassengerFiat
MaterialPaintAirbag
TechnologyAirbag TypeOEM
1 Shot Airbag cover (1K) painted
We Compound your Solutions Automotive presentation vers6. 2006/05 - 51
D1048 18336yes1KDriverMitsubishi
TE0 3503 BLACKyes1KDriver
D1047 14688yes1KDriverNissan
D1048 18336yes1KDriverSeat
A 9702 MRyes1KDriverToyota
A 9702 MRyes1KPassengerFord
D1047 13718yes1KPassengerLand Rover
D1048 18336yes1KSidePorsche
A 9702 MRyes1KPassengerOpel
TE0 3503 BLACKyes1KDriver
D1047 14688yes1KDriver
D 1047 14688yes1KPassenger
D1047 Colorsyes1KDriverRenault
MaterialPaintAirbag
TechnologyAirbag TypeOEM
1 Shot Airbag cover (1K) painted
We Compound your Solutions Automotive presentation vers6. 2006/05 - 52
D 1047 14688Covered1KPassengerVW
D1047 MR no1KSide
D1047 MR no1KPassengerCitroën
D1047 MR Colorsno1KKnee
D1047 MR Colorsno1KSide
D1047 MR no1KSide
D1047 MR no1KPassengerPeugeot
D1047 MR Colorsno1KSide
D1047 14689no1KSideAlfa
D1047 MR Colorsno1KDriverFiat
MaterialPaintAirbag
TechnologyAirbag TypeOEM
1 Shot Airbag cover (1K) unpainted
We Compound your Solutions Automotive presentation vers6. 2006/05 - 53
D1047 MRno1KSideMitsubishi
D1048 18336Covered1KPassengerSeat
A 9702 MR Colorsno1KDriverToyota
D1048 18336Covered1KPassengerBMW
D1047 MRno1KSide
D5304Covered1KCurtainOpel
D1048 18336Covered1KPassengerAudi
ProductPaintAirbag
TechnologyAirbag TypeOEM
1 Shot Airbag cover (1K) unpainted
We Compound your Solutions Automotive presentation vers6. 2006/05 - 55
• Recommendations :Process : Extrusion
Specifications : Heat stabilizationHardness : 60 to 75 AChemical resistanceBursting resistance
• Proposal :G standard : 60 AG (low compression set) : 70 AC standard : 75 A
Fluid Transportation : Hoses
We Compound your Solutions Automotive presentation vers6. 2006/05 - 56
Fluid Transportation : Hoses
G 70 A 21 BT Z4238 N0111Fuel line cover
ProductApplicationOEM
Cowl plenum
Windscreen Washer Pipe
Fuel line cover
Windscreen Washer Pipe
G 75 A 21 B Z 1629 N0051
G 62 A 21 B Z5219 N0200PSA
G 70 A 21 BT Z4238 N0111
C 75 A 550 BK0200 12496G 62 A 21 B Z 5219 N0200
RENAULT