vm series machining selection guide vmx-hsi series general

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20 Thompson Rd | East Windsor | CT 06088 1.800.249.5662 | 860.623.4132 Fax www.komaprecision.com | [email protected] ROTARY TABLE SELECTION GUIDE

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Page 1: VM Series Machining Selection Guide VMX-HSi Series General

20 Thompson Rd | East Windsor | CT 060881.800.249.5662 | 860.623.4132 Fax

www.komaprecision.com | [email protected]

ROTARY TABLE SELECTION GUIDE

1

RNE and TN Series Four & Five Axis

Machining Selection Guide

Powerful High Speed, High Speed Tables.

VM SeriesGeneral Purpose

VMX SeriesPerformance

VMX-HSi SeriesHigh Speed

Page 2: VM Series Machining Selection Guide VMX-HSi Series General

2 www.komaprecision.com • [email protected] • 1-800-249-5662

KOMA APPLICATION ENGINEERINGROTARY TABLE SELECTION ASSISTANCE

KOMA application engineers - with AutoCAD® and SolidWorks® 3D CAD support - ensure Tsudakoma rotary tables purchased from KOMA will be the best available for the required machining operations. Torque calculations, interference drawings, and 3D models are standard no-charge, value added services offered by KOMA Precision.

With over 30,000 rotary table installations, KOMA Precision is the largest distributor of Tsudakoma NC rotary tables and indexers in the world.

KOMA PRECISION, Inc. corporate facility located in East Windsor, CT.

Page 3: VM Series Machining Selection Guide VMX-HSi Series General

3www.komaprecision.com • [email protected] • 1-800-249-5662

RNE Series | 4th Axis Machining ............................................................................. 4RNE Series | 4th Axis Machining | Selection Guide ................................................... 5RNE Series | 4th Axis Machining | Specifi cations ...................................................... 6RNE Series | 4th Axis Machining | Dimensions ......................................................... 7TN Series | Tilting Axis Machining .......................................................................... 8TN Series | Tilting Axis Machining | Selection Guide ............................................ 9TN Series | Tilting Axis Machining | Specifi cations ............................................... 10TN Series | Tilting Axis Machining | Dimensions .................................................. 11

TABLE OF CONTENTS

VM SeriesGeneral Purpose

VMX SeriesPerformance

VMX-HSi SeriesHigh Speed

Page 4: VM Series Machining Selection Guide VMX-HSi Series General

4 www.komaprecision.com • [email protected] • 1-800-249-5662

The RNE Series Rotary Table from Koma Precision, Inc. preforms with high accuracy and fast indexing speed. Contstructed with Tsudakoma’s patented dual lead gearing system guarentees wear resistance, rigidity and the rapid speeds of this rotary table.

Tsudakoma utilizes full tooth depth engagement along with a larger gear module. The results are a larger surface contact area yielding a substantially stronger worm gear system The Tsudakoma worm wheel uses an oversize diameter pitch circle resulting in reduced pressure on the contact surface compared to a conventional gearing system. These properties, as well as ultra precision cross over roller bearings, all work to enhance system rigidity and longevity.

Ultra precision cross roller bearings support radial, axial, and moment loads providing four times the level of stiffness as angular contact bearings. Cross roller bearings are constructed with a sequence of cylindrical rollers arranged at right angles to each other within a sealed 90° V-groove. All Tsudakoma rotary tables and indexers use ultra precision cross roller bearings.

CROSS ROLLER BEARINGSTORQUE TRANSFER EFFICIENCYThe Tsudakoma dual lead gearing system features the largest tooth engagement of any rotary table manufacturer. This system generates up to 85% torque transfer effi ciency. Tsudakoma’s dual lead gearing system features exceptionally smooth cutting due to the inherent lubricating properties of the gear materials.

ECONOMIC PRICINGJapanese QualityRNE Series

T S U D A K O M A R N E S E R I E S

Page 5: VM Series Machining Selection Guide VMX-HSi Series General

5www.komaprecision.com • [email protected] • 1-800-249-5662

RNE-160 RNE-200 RNE-250 RNE-320Spindle Outer Diameter

100h7 120h7 140h7 180h7

Indexing Accuracy ±12.5 ±10 ±10 ±10

Repeatibility ±2 ±2 ±3.5 ±3.5

Clamp System Pneumatic Pneumatic Pneumatic Pneumatic

Machine Travel RNE-160 RNE-200 RNE-250 RNE-320

VM

VM5i 18” x 14” x 14” n n n n

VM10 26” x 16” x 20” n n n n

VM20 40” x 20” x 20” n n n n

VM20i 40” x 20” x 20” n n n n

VM30 50” x 20” x 20” n n n n

VM10HSi 26” x 16” x 20” n n n n

VMX

VMX24 24” x 20” x 24” n n n n

VMX30 30” x 20” x 24” n n n n

VMX42 42” x 24” x 24” n n n n

VMX50 50” x 26” x 24” n n n n

VMX50i 50” x 26” x 24” n n n n

VMX60 60” x 26” x 24” n n n n

VMX64 64” x 34” x 30” n n n n

VMX84 84” x 34” x 30” n n n n

VMX-HSiVMX24HSi 24” x 20” x 24” n n n n

VMX42HSi 42” x 24” x 24” n n n n

T S U D A K O M A R N E S E R I E S

Page 6: VM Series Machining Selection Guide VMX-HSi Series General

6 www.komaprecision.com • [email protected] • 1-800-249-5662

Specifi cationsTable Model RNE-160 RNE-200 RNE-250 RNE-320

Versions available R, L R, L R, L R, L

Spindle outer diameter 100h7 120h7 140h7 180h7

Table diameter (optional) (160, 200) (200, 250) 250 320

Center height 135 160 160 210

Center boreNose Diameter 55H7 65H7 75H7 110H7

Thru Diameter 40 45 45 82

Table T-slot width (with faceplate) (12H8) (12H8) 12H8 14H8

Guide block width 14h7 18h7 18h7 18h7

Servo motor* Alpha 4i Alpha 4i Alpha 8i Alpha 12i

Maximum motor speed rpm 4,000 4,000 3,000 3,000

Speed reduction ratio 1/90 1/90 1/120 1/120

Maximum table speed rpm 44.4 44.4 25 25Inertia converted into motor shaft x 10-3kg.m2 .09 .17 .41 .52

Clamp system Pneumatic Disc Clamp

Clamp torque @72psi Nm (ft. lbs.) 250 (180) 400 (295) 600 (442) 1,000 (737)

Indexing accuracy arc sec. ±12.5 ±10 ±10 ±10

Repeatability arc sec. ±2 ±2 ±3.5 ±3.5

Net Weight kg (lbs.) 44 (97) 62 (136) 107 (235) 205 (451)

Allowable wheel torque Nm (ft. lbs.) 206 (152) 288 (212) 565 (416) 939 (692)

Allowable work inertia kg.m2 .48 1.25 1.95 3.77

Allowable work weight [with tailstock]

kg (lbs) 75 (165)[150 (330)]

100 (220)[250 (550)]

100 (220)[250 (550)]

150 (330)[350 (770)]

Allowable load when table clamped

Nm(ft. lbs.)

7,840(1,762)

13,720(3,085)

250(550)

350(770)

Nm(ft. lbs.)

250(180)

400(295)

13,720(3,073)

19,600(5,555)

Nm(ft. lbs.)

392(290)

980(723)

600(442)

1,000(737)

* Other motors & RPM availableSpecifi cations subject to change without notice

W

F

L

FL

F

Dimensions = mm

T S U D A K O M A R N E S E R I E S

Page 7: VM Series Machining Selection Guide VMX-HSi Series General

7www.komaprecision.com • [email protected] • 1-800-249-5662

Options & AccessoriesAdditional Accessories Available

T-Slotted Faceplates

3-Jaw Scroll Chucks

Manual Tailstock w/ MT2 Center

Support Spindle

Support Spindle w/Pneumatic Clamp

Pneumatic 5C Collet Chuck

Dimensions Drawings not to scale • Dimensions = mm

RNE-160

153

98

135

93

8522

0

856

258

320423

227103

18155

272

RNE-200

275

160

115

727

829

2

177424

115 1257

141

96

RNE-250

RNE-320

9822

5

5 245250

320

18170345

210

380

354

18

384

617

Ø82

Ø85

Ø110

H7

25

Ø85H

8

202041

250

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

9816

0

185190

5285

140

160

272

20

295

18

298

517

250

T S U D A K O M A R N E S E R I E S

Page 8: VM Series Machining Selection Guide VMX-HSi Series General

8 www.komaprecision.com • [email protected] • 1-800-249-5662

TN Series Trunnion 5 Axis Machining

Powerful High Speed, High Accuracy Tilting Tables.Increase your undercut capabilities with a Tsudakoma trunnion rotary table with a rotation range of +140 degrees. Trunnion style gives you a larger work volume than a swivel head 5-axis mill because you don’t need to compensate for the space used by the swivel head with the tool attached. The trunnion 5-axis also gives you more torque at low rpm. Trunnion style rotary tables can position parts to almost any angle for machining.

All new TN-Series tilting rotary tables feature Tsudakoma’s Monoblock one piece casting construction. Monoblock construction results in tilting tables with superior rigidity and damping characteristics, which translates into parts with smoother surface fi nishes. Tsudakoma is the only rotary table manufacturer with its own casting foundry.

MONOBLOCK CONSTRUCTION

T S U D A K O M A T N S E R I E S

Page 9: VM Series Machining Selection Guide VMX-HSi Series General

9www.komaprecision.com • [email protected] • 1-800-249-5662

TN-131 TN-161 TN-201 TN-320Tilt Range -17° ~ +107° -30° ~ +110° -30° ~ +110° -30° ~ +110°

Spindle Outer Diameter

90h7 100h7 120h7 --

Indexing Accuracy | Repeatibility

±20 | ±2 ±15 | ±2 ±15 | ±2 ±10 | ±2

Tilting Accuracy | Repeatibility

±22.5 | ±4 ±22.5 | ±2 ±22.5 | ±2 ±22.5 | ±2

Clamp System PneumaticDual Taper

PneumaticDual Taper

PneumaticDual Taper

Hydraulic@500 psi

Machine Travel TN-131 TN-161 TN-201 TN-320

VM

VM5i 18” x 14” x 14”

VM10 26” x 16” x 20” n

VM20 40” x 20” x 20” n n

VM20i 40” x 20” x 20” n n

VM30 50” x 20” x 20” n n n

VM10HSi 26” x 16” x 20” n

VMX

VMX24 24” x 20” x 24”

VMX30 30” x 20” x 24” n

VMX42 42” x 24” x 24” n n

VMX50 50” x 26” x 24” n n n

VMX50i 50” x 26” x 24” n n n

VMX60 60” x 26” x 24” n n n

VMX64 64” x 34” x 30” n n n

VMX84 84” x 34” x 30” n n n

VMX-HSiVMX24HSi 24” x 20” x 24” n

VMX42HSi 42” x 24” x 24” n

Trunnion 5 Axis Machining

Powerful High Speed, High Accuracy Tilting Tables.

T S U D A K O M A T N S E R I E S

Page 10: VM Series Machining Selection Guide VMX-HSi Series General

10 www.komaprecision.com • [email protected] • 1-800-249-5662

TN-101, 131, 161, 201, 320

Model TN-101 TN-131 TN-161 TN-201 TN-320

Tilt Range -17° ~ +107° -17° ~ +107° -30° ~ +110° -30° ~ +110° -30° ~ +110°

Spindle outer diameter 86h7 90h7 100h7 120h7 -

Table diameter (optional) (135) (135) (160 or 200) (200 or 250) 320

Table height at 0° position 180 (205 w/face plate) 210 (235 w/face plate) 235 (260 w/face plate) 270 (300 w/face plate) 355

Center height at 90° position 135 150 180 210 255

Center boreNose Diameter (w/ face plate) 55H7 (40H7) 55H7 (40H7) 55H7 (50H7) 65H7 (60H7) 105H7

Thru Diameter 35 35 40 45 102

Table T-slot width 12H8 (w/ face plate) 12H8 (w/ face plate) 12H8 (w/ face plate) 12H8 (w/ face plate) 14H7

Guide block width 14h7 14h7 18h7 18h7 18h7

Servo motor (Fanuc)*Rotary Tilt Rotary Tilt Rotary Tilt Rotary Tilt Rotary Tilt

Alpha 2i Alpha 2i Alpha 2i Alpha 2i Alpha 2i Alpha 2i Alpha 4i Alpha 4i Alpha 8i Alpha 8i

Maximum motor speed rpm 5,000 5,000 5,000 5,000 5,000 5,000 4,000 4,000 3,000 3,000

Speed reduction ratio 1/60 1/120 1/60 1/120 1/72 1/120 1/45 1/90 1/120 1/240

Maximum table speed rpm 83.3 41.7 83.3 41.7 69.4 41.7 88.9 44.4 25 12.5

Inertia converted into motor shaft x 10-3kg.m2 .072 .078 .074 .072 .17 .18 .38 .45 .82 .45

Clamp system Pneumatic Pneumatic PneumaticDual Taper

PneumaticDual Taper

PneumaticDual Taper

PneumaticDual Taper

PneumaticDual Taper

PneumaticDual Taper

Hydraulic@500 psi

**

Hydraulic@500 psi

**

Clamp torque @72psi [500 psi] Nm(ft. lbs.)

200(147)

300(221)

500(369)

500(369)

500(369)

800(590)

800(590)

1,000(737)

[2,200][(1,621)]

[2,200][(1,621)]

Indexing accuracy arc sec. ±20 - ±20 - ±15 - ±15 - ±10 -

Indexing repeatability arc sec. ±2 - ±2 - ±2 - ±2 - ±2 -

Tilting accuracy arc sec. - ±22.5 - ±22.5 - ±22.5 - ±22.5 - ±22.5

Tilting repeatability arc sec. - ±4 - ±4 - ±2 - ±2 - ±2

Net Weight kg (lbs.) 65 (143) 76 (167) 127 (279) 190 (418) 440 (968)

Allowable wheel torque - rotary Nm (ft. lbs.) 152 (112) 152 (112) 200 (147) 450 (332) 931 (686)

Allowable work inertia kg.m2 .08 .08 .19 .59 1.53

Allowable work weight

0° tiltangle

kg(lbs)

35(77)

35 (77)

60 (132)

120 (264)

150 (330)

0° ~ 90°tiltangle

kg(lbs)

20(44)

20 (44)

40 (88)

70 (154)

100 (220)

Allowablework moment

Nm(ft. lbs.)

24(17.7)

24 (17.7)

39.2 (28.9)

53.7 (39.6)

163.3 (120.4)

Allowable load when table clamped

N(lbf)

3,920(878)

3,920 (878)

7,840 (1,756)

13,720 (3,073)

19,600 (4,390)

Nm(ft. lbs.)

200(147)

500 (369)

500(369)

800(590)

2,200 (1,621)

Nm(ft. lbs.)

300(221)

500 (369)

800(590)

1,000(737)

2,200 (1,621)

F

L

F

L

W

FL

W

W

* Other motors & RPM available • ** Booster optional • Specifi cations subject to change without notice

T S U D A K O M A T N S E R I E S

Page 11: VM Series Machining Selection Guide VMX-HSi Series General

11www.komaprecision.com • [email protected] • 1-800-249-5662

Dimensions Drawings not to scale • Dimensions = mm

TN-101

TN-131

TN-161

TN-201

TN-320

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

81 80278

135

45

220

134180

220

221

147

498

Ø 86

180 194

100

220

343

100

384 28

4

91.5 80282

150

60

242

134211

235

236

148

524

Ø 90

182

201180.5

9022

034

3

9038

428

4

110

240

285

100h7

152

196

156

466

125

145

185

386

577

264 161

105

180 28

5103115

173

267

341

120h7

225

178

173

483

145

160

227

459

701

284 192

173

210

383

255

195

240 245380

425

450

30

Ø 320

100

15735 261

895

656 45

620

0

341

180

T S U D A K O M A T N S E R I E S

Page 12: VM Series Machining Selection Guide VMX-HSi Series General

Tsudakoma HURCO 14.1 06/19/14

20 Thompson Rd | East Windsor | CT 060881.800.249.5662 | 860.623.4132 Faxwww.komaprecision.com | [email protected]

ROTARY TABLES | ANGLE HEADS | LIVE TOOLS | SWISS TOOLS | TOOL PRESETTERS