vmx start r0213-103
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704-0213-103
Getting Started with Your VMXMachining Center
September 2003
Getting Started with YourVMX Machining Center
HURCO MACHINES MAY BE SERVICED, REPAIRED OR MAINTAINED
ONLY BY AUTHORIZED SERVICE PERSONNEL.
Hurco products should be used only for the purpose and in the manner intended by their
original design. It is recommended that no modifications be made to this product. Any
modification of this product will void any expressed or implied warranty .
Hurco Companies, Inc. reserves the right to incorporate any modifications or
improvements in machines and machine specifications which it considers necessary, and
does not assume any obligation to make any said changes in machines or equipment
previously sold.
Hurco products and services are subject to Hurcos current prices, terms, and conditions,which are subject to change without notice.
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The information in this document is subject to change without notice and does not
represent a commitment on the part of Hurco Companies, Inc. (Hurco). The softwaredescribed in this document is furnished under the License Agreement to customers. It is
against the law to copy the software on any medium except as specifically allowed in the
license agreement. The purchaser may make copies of the software for backup purposes.
No part of this document may be reproduced or transmitted in any form or by any means,
electronic or mechanical, including photocopying, for any purpose without the express
written permission of Hurco.
2001-2002 Hurco Companies, Inc. All rights reserved.
Patents: U.S. Patents B14,477,754; 5,453,933; Canadian Patent 1,102,434;
Japanese Patents 1,649,006 and 1,375,124; other Patents pending.
Hurco and Ultimax are Registered Trademarks of Hurco Companies, Inc.UltiPocket and AutoSave are trademarks of Hurco Companies, Inc.
AutoCAD, Autodesk, and DXF are registered trademarks of Autodesk, Inc.
Fanuc is a registered trademark of Fanuc LTD.
IBM and PC/AT are registered trademarks of International Business Machines
Corporation.
MS-DOS and Microsoft are registered trademarks of Microsoft Corporation.
Many of the designations used by manufacturers and sellers to distinguish their products
are claimed as trademarks. Hurco has listed here all trademarks of which it is aware.For more information about Hurco products and services, contact:
Hurco Companies, Inc.One Technology WayP.O. Box 68180
Indianapolis, IN 46268-0180
Tel (317) 293-5309 (products)
(317) 298-2635 (service)Fax (317) 328-2812 (service)
For Hurco subsidiary contact information, go to Hurcos website:
www.hurco.com
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Installation Checklist
Use this checklist as a guide to properly prepare your Hurco machining center for finalinstallation.
Task Page
Floor capable of supporting machining center weight 1-2
Clear route from loading dock to machine location 1-1
Doors wide enough for machine to fit through 1-3
Forklift or crane available to move machine 2-2
Dedicated, grounded 3-phase AC power available for machine 1-8
Power source meets machine voltage requirements 1-8
Alternate transformer available, if necessary 1-10
Adequate service fusing available for machine 1-8
Compressed air available for machine 1-12
Ambient temperature within machine limits 1-12
Lubrication available for machine 1-14
Machine removed from skid 2-2
Machine in position on foundation 2-5
Machine rough leveled 2-9
Appointment made for Hurco Certified Service Engineer to prepare machine for
start-up 2-9
Machine operator enrolled in Hurco Ultimax Training class 2-9
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Using This Manual
Standard Text Icons
This manual may contain the following icons:
Caution
The machine may be damaged, or a part ruined, if the described
procedure is not followed.
Hints and Tricks
Useful suggestions that show creative uses of the Ultimax features.
Important
Ensures proper operation of the machine and control.
HURCO
Troubleshooting
Steps that can be taken to solve potential problems.
Warning
The operator may be injured and the machining center
severely damaged if the described procedure is not
followed.
Where can we go from here?
Lists several possible options the operator can take.
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Using this Manual
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Table of Contents
SitePreparationPreparing the Site................................................................................................. 1-1
Foundation Supporting the Machine.................................................................... 1-1
Machine Weight................................................................................................... 1-2
Machine Size........................................................................................................ 1-3
Shipping Dimensions............................................................................... 1-3
Operating Dimensions ............................................................................. 1-4
Electrical Service Requirements .......................................................................... 1-8
KVA Requirements.................................................................................. 1-8
Calculating Service Fusing ...................................................................... 1-8Input Voltage ........................................................................................... 1-9
Recommended Isolation Transformer Configuration ............................ 1-10
Grounding Equipment............................................................................ 1-11
Compressed Air Requirements .......................................................................... 1-12
Specification .......................................................................................... 1-12
Recommended Operating Temperature ............................................................. 1-12
Machine Coolant System................................................................................... 1-13
Selecting Coolant ................................................................................... 1-13
Machine Lubrication.......................................................................................... 1-14
Machine Arrival
Inspecting for Damage Before Unloading ........................................................... 2-1
Unloading the Machine........................................................................................ 2-2
Unloading the Machine from Shipping Carrier ....................................... 2-2
Forklift Capacities.................................................................................... 2-3
Unpacking the Machine Equipment......................................................... 2-4
Moving the Machine into Final Position ............................................................. 2-5Lifting the Machine.................................................................................. 2-5
Using Forklift at Front or ATC Side of the Machine................... 2-5
Using Forklift at Rear of the Machine ......................................... 2-5
Using a Crane to Lift the Machine............................................... 2-7
Lowering the Machine onto its Foundation ............................................. 2-8
Leveling the Machine .......................................................................................... 2-9
Ultimax Programming Training........................................................................... 2-9
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Table of Contents
Machine Start-up
Meeting Requirements Before the Service Visit ................................................. 3-1
Machine and Software Options
UltiPocket Option ................................................................................................ 4-1
UltiDraw DXF Option ......................................................................................... 4-1
3D Part Programming Option .............................................................................. 4-1
Conversational Rotary Option ............................................................................. 4-1
UltiNet Option ..................................................................................................... 4-2
AVC/ASF Options............................................................................................... 4-2
Cutter Inserts Option............................................................................................ 4-2
Probing Option..................................................................................................... 4-3ISNC Option ........................................................................................................ 4-4
NCPP Option ....................................................................................................... 4-4
Helical Plunge Option.......................................................................................... 4-4
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Figure List
Figure 1-1. VMX Machining Center Front View ............................................... 1-4
Figure1-2. VMX Machining Center Side View................................................. 1-6
Figure 1-3. Delta and Wye Transformer Configurations..................................... 1-10
Figure 2-1. Lifting Machine on Pallet from Rear .................................................. 2-2
Figure 2-2. Lifting a VMX Series Machine from Rear ......................................... 2-6Figure 2-3. Lifting a VMX Series Machine with Crane ........................................ 2-7
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Table List
Table 1-1. Approximate Machine Weights .......................................................... 1-2Table 1-2. Approximate Shipping Dimensions .................................................... 1-3
Table 1-3. Width and Height Dimensions............................................................ 1-5
Table 1-4. Depth Dimensions............................................................................... 1-7Table 1-5. KVA Requirements............................................................................. 1-8
Table 1-6. Input Voltage (VAC) Table ................................................................ 1-9
Table 1-7. Coolant Capacity and Pump Rating .................................................. 1-13Table 1-8. Lubrication for VMX Series Machines............................................. 1-14
Table 2-1. Fork Tines Length ............................................................................... 2-3
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Chapter 1
Site Preparation
Preparing the Site
To avoid problems when the equipment arrives for installation, Hurco
recommends that the site be prepared. Specific site preparation
information is provided in this manual. Review the following:
Capacity of the floor to support the machines weight
Capacity of forklift or crane Use of internal personnel or professional riggers
Overhead and door clearances
Plant obstructions on the way to machine location
Proximity of compressed air and electrical power with a
separate disconnect
Code requirements for utility services
Space to allow efficient operation, considering full axes
travel and future servicing access requirements
Foundation Supporting the Machine
The foundation must be able to support the weight of the machine tool,
and should be constructed of continuous concrete (reinforced is best). The
thickness and consistency of the concrete must be compatible with
industry standards for supporting the machines weight. Actual
requirements will depend upon the physical properties of underlying soil.
A local civil engineer should be consulted if soil conditions are
questionable.
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Site Preparation
Machine Weight
Approximate weights for VMX series machines appear below. Shipping
weights include the shipping pallet, cover and packaging.
VMX Machine
24 and 24S 30 and 30S 42 and 42SWeight
kg lb. kg lb. kg lb.
Shipping 4640 10200 4700 10360 6800 14960
Operating 4200 9260 4450 9810 6400 14080
VMX Machine
50 and 50S 50/50 Taper 64/40 Taper and
64/50 Taper
Weight
kg lb. kg lb. kg lb.
Shipping 9000 19850 9415 20750 16670 36750
Operating 8700 19200 9120 20100 14510 32000
Table 1 - 1. Approximate Machine Weights
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Site Preparation
Machine Size
Use the following tables and illustrations as a guide. All dimensions are
approximate.
Shipping Dimensions
These dimensions are with the machine under its shipping cover and on its
shipping pallet. (The Z axis is retracted fully down.)
VMX Machine
24 and 24S 30 and 30S 42 and 42SShippingDimension
mm in. mm in. mm in.
Width 2300 90.6 2300 90.6 2950 116
Depth 2950 116.1 2950 116.1 2300 90.6Height 2540 100 2540 100 2535 99.8
VMX Machine
50 and 50S 50/50 Taper 64/40 Taper and
64/50 Taper
ShippingDimension
mm in. mm in. mm in.
Width 3245 127.75 3250 128 4448 175.12
Depth 2250 88.6 2260 89 2769 109
Height 2410 94.88 2700 106.3 3260 128.4
Table 1 - 2. Approximate Shipping Dimensions
Important
When moving a machine, be sure to allow adequate space for
maneuvering. If door and ceiling clearances appear to be close to
approximate machine dimensions, measure the machine first before
moving it.
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Site Preparation
Operating Dimensions
Machine operating dimensions are with the enclosure and electrical
cabinet doors open, the Z axis fully up, and the console swung out.
The following drawings show the approximate minimum space that eachmachine occupies. Allow additional space around the machine for
servicing and safe operation. The machine pictured below does not
represent any specific model.
Figure 1 - 1. VMX Machining Center Front View (shown with Ultimax 4 console)
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Site Preparation
VMX Machine
24 and 24S 30 and 30S 42 and 42S Comment(All Models)
Dimension
mm in. mm in. mm in.
A 2769 109 2800 110.2 2680 105.6 Height
B 2180 85.9 2180 85.9 2800 110.3 Enclosure width
(side doors closed)
C 3806 149.8 3668 144.4 4632 182.5 Maximum width
(side doors open)
D 997 x
817
39.25 x
32.2
857 x
817
33.7 x
32.2
1057 x
871
41.6 x
34.3
Right side door
E 627 x
797
24.7 x
31.4
627 x
797
24.7 x
31.4
697 x
871
27.4 x
34.3
Left (ATC) door
VMX Machine
50 and 50S 50/50 Taper 64/40 Taper and
64/50 Taper
Comment(All Models)
Dimension
mm in. mm in. mm in.
A 2950 116 3000 118 3260 128.4 Height
B 3450 136 4875 192 3938 155 Enclosure width
(side doors closed)
C 4786 188.4 4850 191 6338 249.5 Maximum width(side doors open)
D 685 x
1047
27 x
41.2
800 x
1100
31.5 x
43.3
1197 x
1296
47.1 x
51
Right side door
E 685 x
1047
27 x
41.2
800 x
1100
31.5 x
43.3
1197 x
1296
47.1 x
51.1
Left (ATC) door
Table1 - 3. Width and Height Dimensions
Note
The approximate maximum width (dimension C) for the VMX50,VMX50S and VMX50/50T includes a chip conveyor.
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Site Preparation
Depth dimensions for VMX series machines are shown below.
Figure1 - 2. VMX Machining Center Side View (shown with Ultimax 4 console)
VMX Machine Comment (AllModels)
24 and 24S 30 and 30S 42 and 42SDimension
mm in. mm in. mm in.
A 920 36.2 889 35 889 35 Floor to table surface
B 2311 91 2310 90.9 2178 85.8 Enclosure depth
(cabinet door closed)
C 664 26.1 664 26.1 548 21.6 Electrical cabinet door
open
Max 3651 143.7 3651 143.7 3382 133.2
UltiMax 3986 156.9 3986 156.9 3735 147.1
Enclosure depth with
screen (cabinet door
open)
Max 2987 117.6 2987 117.6 2834 111.6
D
UltiMax 3322 130.8 3322 130.8 3187 125.5
Enclosure depth withscreen (cabinet door
closed)
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Site Preparation
(Table continued from previous page)
50 and 50S 50/50 Taper 64/40 Taperand
64/50 Taper
Comment (All
Models)
Dimension
mm in. mm in. mm in.
A 915 36 915 36 1016 40 Floor to table surface
B 1157 45.5 2260 89 2658 104.7 Enclosure depth
(cabinet door closed)
C 1160 45.7 1160 45.7 660 26 Electrical cabinet door
open
D Ultimax 4557 179.4 4580 180.3 4400 173.3 Enclosure depth
(cabinet door open)
D Ultimax 3397 133.7 3420 134.7 3740 147.3 Enclosure depth
(cabinet door closed)
Table 1 - 4. Depth Dimensions
Note
VMX64 machines include a small stand-alone hydraulic unit at the
rear of the machining center (not shown in above figures), which
does not affect the overall machine width and depth dimensions.
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Site Preparation
Electrical Service Requirements
On-site wiring must comply with all applicable electrical
codes.
Dedicated, grounded 3-phase AC power is required toprevent high/low voltages, spikes, surges, and noise.
The AC power source must match the voltage specifications
on the machines electrical cabinet.
Wiring must be capable of supplying continuous amperage,
as stated in the latest National Electrical Code Standards.
Failure to provide the required power parameters may affect
safety, machine performance and the warranty.
KVA RequirementsThe machining center will function properly if operated within the voltage
range specified below.
VMX Machine
Specification 24 24S 30 30S 42 42S
Full Load KVA 18 18 25 37 30 43
Incoming Service KVA* 23 23 31 47 38 54
VMX Machine
Specification 50 50S 50/50
T
64/40T 64/50T
Full Load KVA 34 41 40 38 40
Incoming Service KVA* 42 51 50 48 50
*Service KVA is specified at 125% of the full load KVA.
Table 1 - 5. KVA Requirements
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Site Preparation
Calculating Service Fusing
Use the KVA Requirements table to calculate the service fusing for your
machine. For 3-phase power, the equation is 3 = 3
To calculate the fuse current for a VMX30 machine, where incoming
service KVA ( 3 ) is 31 KVA and Input Voltage ( ) is 230 VAC:
I =
3
3
I =V
VA
398
000,31= 78 A
Input Voltage
Important
Run electrical power to the machines location, with adequate length
to reach the connections in the power cabinet. Final connections
MUST be supervised by a Hurco Certified Field Service Engineer.
VMX Machine
Specification 24 24S 30 30S 42 42S
230 VAC +/- 5%60 Hz
58 A 78 A 96 A 106 A 128 A 126 A
380 VAC +/- 5%
50 Hz
35 A 47 A 58 A 64 A 78 A 76 A
415 VAC +/- 5%
50 Hz
32 A 43 A 53 A 58 A 71 A 70 A
VMX Machine
Specification 50 50S 50/50T 64/40T 64/50T
230 VAC +/- 5%60 Hz
106 A 128 A 126 A 121 A 126 A
380 VAC +/- 5%
50 Hz
64 A 78 A 76 A 73 A 76 A
415 VAC +/- 5%
50 Hz
58 A 71 A 70 A 67 A 70 A
Table 1 - 6. Input Voltage (VAC) Table
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Site Preparation
Recommended Isolation Transformer Configuration
If a transformer other than the one supplied by Hurco is used, it must meet
Hurcos machine operating voltage requirements. Use one of the
configurations shown in the figure below. Hurco recommends the Wye
system. It is the customers responsibility to have a qualified electricianconnect the transformer to the power source.
Figure 1 - 3. Delta and Wye Transformer Configurations
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Site Preparation
Grounding Equipment
The machines electrical and electronic control systems are
interconnected, terminating at the single point ground (SPG) terminal.
This terminal, which is located inside of the machines power cabinet,
must be properly connected to the ground circuit of the AC power source.The grounding conductor must be sized to conform to ALL applicable
electrical codes. However, Hurco recommends that the size of the neutral
conductor (when applicable) be at least the size of the phase (current
carrying) conductors.
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Site Preparation
Compressed Air Requirements
A continuous supply of clean and dry air is essential for proper machine
operation, and must be connected to the machine as described here.
Specification
Compressed air for use by the machine tool must conform to this
specification: 5 CFM at 80-100 PSI or 0.14 M3/min at 6-8 bar.
Use a minimum 1/2" (13 mm) diameter (trade size) pipe, or
an equivalent 3/4" (19 mm) diameter air hose supply line to
the machine. This will provide the required air volume.
Install a drip leg in the line ahead of the FRL Unit. The drip
leg will help remove moisture in the air supply, making the
filter last longer.
Do not use quick coupler type fittings at the connection to
the FRL Unit, or in the supply line to the machine. These
fittings restrict the air supply.
Recommended Operating Temperature
Hurco Machining Centers that are not equipped with the air conditioning
optionmay be operated in ambient temperatures up to 95 F (35 C), and
in relative humidity (non-condensing) up to 95%. Set up your machining
center away from external heat sources, such as direct sunlight and heating
vents.
Important
Linear positioning accuracy of the machining center was set at the
factory for an ambient temperature of 68 F (20 C). Continual
operation at higher or lower temperatures may necessitate
adjustment of the leadscrew map.
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Site Preparation
Machine Coolant System
A flood coolant system is standard on each machining center. A
washdown hose and nozzle to clean chips from the inside of the enclosure
are also included.
VMX Machine
Specification 24
24S
30
30S
42
42S
50
50S
50
50T
64
40T
64
50T
Liters 190 190 340 350 350 285 285Tank
Capacity Gal. 50 50 90 93 93 75 75
Liters/min
.
41 41 41 41 41 151 151Flood
Pump
Rating Gal./min. 11 11 11 11 11 40 40
Liters/min 189 190 190 270 270 270 270WashDown
Pump
Rating
Gal./min. 50 50 50 71 71 71 71
Table 1 - 7. Coolant Capacity and Pump Rating
Selecting Coolant
Use a coolant to prevent damage to the machines guideways, precision
ballscrews, and painted surfaces. Use a non-synthetic water soluble oil,
such as METSOL 525, or equivalent. See the Maintenance and SafetyManualfor more coolant information.
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Site Preparation
Machine Lubrication
Lubrication points and recommended lubricants appear in the table below.
This list is not exhaustive. Lubricants that meet the same specifications as
those listed below may be substituted.
Lube Point Fill Level or
Condition
Lubricant
Type
Lubricant and
Manufacturer
ATC Oil Unit
40-Taper 24-station
Swing Arm ATC
Maintain reservoir
at 1/3 full.
Hydraulic Power Unit
40-Taper 40-station
and 50-Taper Swing
Arm ATC
Top of the tanks
sight gauge.
FRL Unit Between the high
and low marks on
the plastic bowl.
Optional High Speed
Machining Spindle
Oil Cooler
Midway on the
sight gauge.
Tool Release
Cylinder
Maintain at 1/3 full,
not to exceed 1/2
full. Otherwise, oil
will flow out duringpumping of
cylinder.
I.S.O. V.G. 32 Teresso 32 (Esso),
DTE Oil Light (Mobil),
Tellus Oil 32 (Shell),
Turbo 32 (Shell),
Magnus Oil 32 (Phillips),
Hyken Golden (Kendall)
Autolube
Linear Way
Ballscrew
Between the high
and low marks on
the reservoir.
Include a rust
prevention additive
in the lubrication
system prior to
shutdown, if themachine will be
idle for 30 days or
more.
I.S.O. V.G. 68 Febis K68 (Esso),
Vactra No. 2 (Mobil),
Tonna Oil T68 (Shell)
Table1 8. Lubrication for VMX Series Machines
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Chapter 2
Machine Arrival
Inspecting for Damage Before Unloading
All Hurco equipment must pass a quality control inspection before being
shipped. However, damage may occur during shipment. Hurco strongly
recommends that the machine equipment be inspected for damage before
unloading.
Before unloading the machine from the shipping carrier,
check whether the shock meter sensor is tripped. This sensoris located to the left of the machine column. If the sensor is
tripped, the ball bearings will be dislodged from the spring.
Check the shock meter sensor again after the machine is
rigged onto its foundation.
Examine the machining center for structural damage.
Note any damage to the machine on the shippers bill of
lading. File a hidden damage claim
Photograph any equipment damage for your records.
Note
Hurco Certified Field Service personnel can help determine the cost
of repairing any damages that occurred during shipment.
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Machine Arrival
Unloading the Machine
Unload the machine and position it as described below. If the
recommended method is not workable, use a professional rigger who has
experience moving machining centers.
Unloading the Machine from Shipping Carrier
Unload the machine:
1.
2.
Use a forklift at the front or rear of the machine to remove it
from the shipping pallet. If possible, position the forklift under
the heaviest part of the machine. The load center is normally
toward the rear, where the column is located.
Move the machine on its shipping pallet to a location next to
the final installation site.
Figure 2 - 1. Lifting Machine on Pallet from Rear
3.
4.
Set the machine down, allowing enough space around the
machine to later lift it away from the shipping pallet.
Verify that all equipment has arrived and is unloaded.
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Machine Arrival
Forklift Capacities
Before lifting a machine, make sure the forklift is rated to handle the
machines weight, with fork tines long enough to fully support the
machine. See the recommendations below.
VMX Machine
Specification 24
24S
30
30S
42
42S
50
50S
50/50T 64/40T
64/50T
mm 1,829 1,829 1,829 1,829 1,829 2,032Fork
Tines
Lengthin. 72 72 72 72 72 80
Table 2 - 1. Fork Tines Length
Warning
The forklift must be rated to handle the machines
weight, and the machine must be correctly positioned
on the fork tines before lifting.
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Machine Arrival
Unpacking the Machine Equipment
After placing the machine and its shipping pallet next to the final
installation site, inventory your shipment.
Important
Do not remove the shipping supports from under the machine head
or the tool changer at this time. If you discover any damage, contact
your Hurco representative and the freight company immediately.
Do not unpack the Ultimax console from its box. The console will be
unpacked and installed by the Certified Field Service Engineer.
Unpack equipment as follows:
1.
2.
3.
4.
5.
6.
Remove the outer covering and all boxes attached to the
pallet.
Remove all items from the chip enclosure.
Remove the flood coolant tank, tubing, pump motor and all
other packaged items from the shipping pallet.
Remove the nuts and washers that attach the machine and
electrical cabinet to the shipping pallet.
If the machine model includes a separate transformer, remove
the transformer from the pallet and move it to the rear of
where the machine will rest.
Use one of the procedures in the next section to lift the
machine for final installation.
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Machine Arrival
Moving the Machine into Final Position
After unpacking the equipment, lift the machine from its shipping pallet
for final installation.
Lifting the Machine
VMX series machines may be lifted using a forklift or a crane. If a forklift
will be used, the forklift may be positioned at the machines front, rear, or
tool changer side.
Using Forklift at Front or ATC Side of the Machine
Warning
The forklift must be rated to handle the machines
weight.See the Machine Weight table in this manual
for the weight of Hurco VMX machines.
To lift a VMX series machine from the front or ATC side:
1. Guide the forklift tines under the machine base or machine
base casting. For the VMX 64 machine, the forklift tines go
into channels in the machine base.
2. Keep adequate clearance between the machine and the front of
the forklift by placing wood spacers on top of the forks.
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Machine Arrival
Using Forklift at Rear of the Machine
Use steel lifting bars when lifting a machine from the rear. Lifting bars
must be long enough to span the machine frame, and capable of
supporting the machine without bending.
Because the power cabinet is located at the machines rear, longer fork
tines are also required when lifting at the rear of the machine. Contact a
professional rigger to determine the necessary fork tine length.
To lift a VMX series machine from the rear:
1.
2.
Existing holes in each side of the machine base may be used
to insert the lifting bars. The holes toward the rear of the
machine are used to route coolant hoses. Re-route these hoses
temporarily, to get them out of the way. After the machine is
set in place, the coolant hoses must be returned through theholes as originally routed.
Insert a steel lifting bar into each outermost hole as indicated
in the following figure.
Figure 2 - 2. Lifting a VM Series Machine from Rear
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Machine Arrival
3.
4.
5.
Feed each lifting bar under the machine and through the hole
in the opposite side of the machine base. Some machines can
also be lifted from the front using steel bars.
Carefully guide the forklift tines under both lifting bars until
the tines have passed well beyond the farthest bar.
Place wood spacers on top of the forks to keep clearance
between the machine and the forklift.
Note
For the VMX 64, fork tines are guided into channels in the
machines base. Because forklift tines are thicker toward the rear,
some might be too thick to lift the VMX 64.
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Machine Arrival
Using a Crane to Lift the Machine
Important
A special lifting bracket is required when using a crane. This bracketmay have been included during shipment. If not, contact your full
service dealer or Hurco to obtain the bracket.
Warning
The crane or hoist must be rated to handle the
machines weight.
To lift a VMX series machine using a crane or hoist:
Secure the lifting bracket to the top of the machine.
1. Attach the crane to the machine at the connecting point
indicated below.
Figure 2 - 3. Lifting a VMX Series Machine with Crane
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Machine Arrival
Lowering the Machine onto its Foundation
After lifting the machine from its shipping pallet, position the machine
over the spot where the machine will be installed.
1.
2.
3.
4.
Lower the machine to within 6 to 10 inches (150 to 200 mm) ofthe floor. Do not set the machine down.
Insert leveling bolts into the machine base and position foot
pads directly beneath the bolts. Leveling bolts and foot pads
are provided. Do not forget the center bolts.
Lower the machine onto the footpads.
Adjust EVERY leveling bolt down until it presses into the
indentation of the underlying footpad. The machine is now
rough leveled.
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Machine Arrival
Leveling the Machine
Once the machine is rough leveled, contact your full service distributor or
Hurco to have a Field Service Engineer visit and finish the leveling.
After the service engineer has leveled the machine, it is the customer's
responsibility to check and maintain this level (using the initial leveling
specifications obtained at installation). Check machine level each month
for the first six (6) months after installation, and then once every six (6)
months.
Important
ALL leveling bolts including the center ones MUST be used in
rough leveling to evenly support the machine.
1. Rough level the machine following these guidelines:
Torque ALL bolts evenly so that the machine does
not teeter.
For the VMX 24, 30, 42 and 50, adjust the leveling
bolts to about halfway, so the coolant tanks can
clear the bottom of the enclosure.
For the VMX64, adjust the leveling bolts all the
way down (this will raise the machine).
2. Once the machine is resting on all foot pads, remove the
forklift (or crane).
3. Do not remove the shipping support from beneath the
Automatic Tool Changer or the machine head.
4. Place the flood coolant tank, tubing and pump motor near
the machine base for installation by a Hurco Certified Field
Service Engineer.
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Chapter 3
Start-up Preparation
Meeting Requirements Before the Service Visit
All machine equipment located at the final installation site.
Machine positioned for installation, on a suitable foundation
that can bear its weight.
Machine rough leveled.
Utilities made available. All lubrication levels checked.
Flood coolant tank, tubing and coolant pump motor placed
near the machine base.
After you have completed the requirements above, contact your full
service distributor or Hurcos customer service department. When you
call, give the date that you completed pre-installation, and your machines
serial number (stamped on the data plate attached to the electrical cabinet
door).
A Hurco Certified Service Engineer will visit your site and prepare the
machine for start-up.
The customer agrees to furnish, at no charge to Hurco, the materials and
personnel necessary to assist the Hurco Service Engineer in testing and
inspecting the machine. It is the customers responsibility to provide
tooling and coolant.
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Set-Up Preparation
Ultimax Programming Training
Learn how to create part programs in minutes on the easy-to-use Ultimax
control. Hurco offers hands-on training classes to demonstrate the
powerful programming capabilities of Ultimax. Every customer will gainan advantage by attending Ultimax training classes.
For additional information or to register for an Ultimax Program Training
class, contact your local Hurco office or distributor, or go to Hurcos
website at www.Hurco.com.
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Chapter 4
Machine and Software Options
UltiPocket Option
The UltiPocket programming option adds special milling routines for
machining pocket boundaries with islands. This option provides complete
clean out of odd-shaped pockets, leaving islands untouched. Automatic
software calculation eliminates the arduous task of plotting tool paths
around an unlimited number of islands. Rotate, scale and repeat islands for
even more part programming flexibility.
UltiDraw DXF Option
The UltiDraw Data Exchange Format (DXF) File option allows you to
rapidly create Conversational part programs from 2D CAD drawings.
Selected geometric data from a 2D CAD drawing is automatically loaded
into Conversational data blocks use Ultimax to add part and tool setup
information to complete the part program.
3D Part Programming OptionThe Ultimax 3D part programming option creates three-dimensional parts
from two-dimensional open contours. Define the surface as a two-
dimensional profile in either the XY or XZ plane. The two-dimensional
profile is then repeated along a straight line (translated) or around a
centerline (revolved) to produce the final three-dimensional shape.
Conversational Rotary Option
The Ultimax Conversational Rotary option provides five-axis machining
for larger parts. Machine complex parts with a single setup, increasingproductivity and minimizing incorrect part alignment. The rotary/tilt table
helps maintain accuracy and uniformity when drilling angle holes around
a cylinder, and is effective for tall work pieces.
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Machine and Software Options
UltiNet Option
The UltiNet option expands your Ultimax operation by providing
connection to a Local Area Network (LAN). Use UltiNet to communicate
with other CNCs, PCs or file servers using standard TCP/IP and FTPprotocols. With UltiNet, ten megabyte files can be transferred in less than
40 seconds.
AVC/ASF Options
The Advanced Velocity Control (AVC) option provides a continuous 400
block look ahead algorithm through a 225 block sliding window. Jerk and
Stiction Compensation parameters allow the system to decelerate and
accelerate during tool path direction changes - improving the surface
quality of parts with complex geometries. Data Smoothing, Additional
Surface Finish Quality parameters obtain required surface finish quality
with optimum execution speed.
The Adaptive Surface Finishing (ASF) option supplies a continuous 600
block look ahead algorithm through a 600 block window. Advanced Data
Smoothing, Additional Surface Finish Quality parameters obtain the
required surface finish quality with optimum execution speed. Data
processing speed is greatly enhanced with the options 566 MHz
processor, 128 MB RAM memory and Octavia 80 MHz motion card.
Cutter Inserts OptionThe Cutter Inserts option is used by cutter insert manufacturers to mill
pockets in triangular, diamond and hexagon shapes. Ultimaxs part
programming is so easy, a Cutter Insert routine can be created in one data
block.
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Machine and Software Options
Probing Option
With the Ultimax Probing option, you can probe parts and tools within a
Conversational part program. Purchase either the Part Probing package, or
Part and Tool Probing package. Each probing package requires bothsoftware and equipment to function.
The Part Probing package allows you to create Conversational data blocks
for hands-free part positioning and inspection. Probe a part in either
Manual or Auto mode during part programming. With Part Probing:
Find part location more precisely.
Use Skew Probing to align the machine with the part, instead of
aligning the part with the machine ideal for irregularly-shaped parts
or parts misaligned on the table surface.
Inspect work piece geometry while the part is fixtured on the
machining center table.
Export date and time stamped part programs as text or spreadsheet
files.
The Ultimax Tool Probing package allows you to accurately measure tools
with your stylus touch or laser probe. The tool probe can be operated
manually or automatically within Conversational part programming to:
Precisely measure tool length and diameter.
Monitor tools for wear and breakage.
Set up a spare tool to automatically replace a worn or broken tool
during the machining process.
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Index
A
Automatic Tool Changer, 2-9
C
Capacities
coolant tank, 1-13
forklift, 2-3
Coolant
flood tank, 2-4, 3-1
pump motor, 2-4, 3-1
Coolant system, 1-13
Crane
lifting machine, 2-7
D
Damage to new equipment
hidden damage claim, 2-1
inspection before unloading
machine, 2-1
shock meter sensor, 2-1
Dimensions
machine
operating, 1-4
shipping, 1-3
E
Electrical
codes, 1-8
hookup, 1-8
requirements
connecting, 1-8
fusing, 1-8
grounding, 1-11
operating voltages, 1-8
transformer, 1-8, 1-10
Enclosure
dimensions (see Dimensions), 1-4
Equipment
electrical grounding, 1-11
inspection before unloading, 2-1
installation, 3-1
unloading, 2-2
F
Foot pads, 2-8
Forklift
capacities, 2-3
lifting machine (see Lifting), 2-3
Foundation
construction requirements, 1-1
FRL Unit, 1-12
H
Humidity
recommended, 1-12
Hurco
telephone numberstraining, 2-9
I
Inspection
before unloading machine, 2-1
Installation
Hurco Field Service Engineer
machine, 3-1
transformer, 3-1
machine, 1-8, 2-8, 3-1
preparingsite, 1-1
Isolation transformer, 1-8, 1-10
recommended configuration, 1-10
L
Leveling
bolts, 2-9
the machine, 2-9
Lifting, 2-3
forklift capacities, 2-3
steel lifting bars, 2-5
using crane, 2-7
lifting bracket, 2-7
using forklift at ATC side, 2-5
using forklift at front, 2-5
using forklift at rear, 2-5
using hoist, 2-7
Lubrication, 1-14
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Index
M
Machine
coolant system, 1-13
dimensions (see Dimensions), 1-3
final positioning, 2-8
foot pads, 2-8foundation, 1-1
fusing, 1-8
grounding, 1-11
lubrication, 1-14
inspection before unloading, 2-1
installation (see Installation), 1-1
leveling bolts, 2-9
linear positioning accuracy, 1-12
operating voltages, 1-8
recommended
humidity, 1-12operating temperature, 1-12
removing from shipping pallet, 2-8
shipping supports, 2-4
Ultimax console, 2-4
requirements before service visit, 3-1
rough leveling, 2-9
serial number, 3-1
start-up, 3-1
transformer, 1-8, 1-10
unpacking equipment, 2-4
weight (see Weight), 1-2
O
Operating
machine dimensions, 1-4
temperature, 1-12
voltages, 1-8
weight, 1-2
P
Preparing the installation site, 1-1
R
Requirements
before service visit, 3-1
electrical, 1-8
foundation, 1-1
installation site, 1-1
S
Serial number
machine, 3-1
Shipping
dimensions (see Dimensions), 1-3
removingmachine, 2-8
Ultimax console, 2-4
supports, 2-4
unpacking equipment, 2-4
weight (see Weight), 1-2
Shock meter sensor, 2-1
Site
foundation, 1-1
preparing for machine, 1-1
Specifications
compressed air, 1-12coolant tank and pump, 1-13
electrical, 1-8
operating conditions, 1-12
Start-up
machine
installation, 3-1
requirements before service visit, 3-1
T
Temperature
recommended operating, 1-12Training classes, 2-9
Transformer, 1-8, 1-10
U
Ultimax
removing console from shipping
pallet, 2-4
Ultimax training, 2-9
Unloading machine
from pallet, 2-8
Unpacking machine equipment, 2-4W
Weight
machine and foundation, 1-1
operating, 1-2
shipping, 1-2
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Record of Changes
Record of Changes
704-0213-103, 09/30/03, ECN 15633
Revised by: D. Skrzypczak
Approvedby: T. Murden, 09/17/03Page Subject Changes
Added new content for VMX30S, VMX42S.
704-0213-102, 07/31/03, ECN 15632
Revised by: M. Baechle
Approved by: D. Skrzypczak
Page Subject Changes
Based on manual 704-0223-101, added VMX24S and
VMX50/50T content.
Revised by: M. Baechle
Approved by: D. Skrzypczak
Page Subject Changes
New manual release, based on VMX Preinstallation Manual
(unreleased) and VMX Maintenance Manual, 704-0001-807,
rev C.
704-0223-101, 02/21/03, ECN 15566
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Record of Changes