rt series glasteel reactors - process equipment solutions€¦ · pfaudler rt series rt-series...

8
RT Series Glasteel ® Reactors

Upload: others

Post on 19-May-2020

18 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: RT Series Glasteel Reactors - Process Equipment Solutions€¦ · Pfaudler RT Series RT-Series reactors from 20 gallons to 500 gallons are equipped with Pfaudler’s VMX Mixer Drive

RT Series Glasteel®Reactors

Page 2: RT Series Glasteel Reactors - Process Equipment Solutions€¦ · Pfaudler RT Series RT-Series reactors from 20 gallons to 500 gallons are equipped with Pfaudler’s VMX Mixer Drive

VMX Mixer Drive

In-line

mixer drive

Handhole

or manway

including an

integral fused

sight glass and

protection ring

Stainless steel

insulation

ring/drip

shield

Fine grain

carbon

steel for

improved low

temperature

characteristics

Higher internal

and jacket

pressure rating

More top

head nozzles

Superior

concave

baffle with

TMI sensor

Superior

corrosion

resistance

with Pfaudler

Glasteel®

interior.

Scalable or

Cryo-lock®

Impellers

All legs

designed for

wind and seismic

conditions

Page 3: RT Series Glasteel Reactors - Process Equipment Solutions€¦ · Pfaudler RT Series RT-Series reactors from 20 gallons to 500 gallons are equipped with Pfaudler’s VMX Mixer Drive

Pfaudler RT SeriesRT-Series reactors from 20 gallons to 500 gallons are equipped with Pfaudler’s VMXMixer Drive. It provides a versatile, compact,

clean package. The in-line design is composed of a C-faced motor suit-able for inverter service, supported directly on the top of the gearbox.This design allows easier access to the process nozzles. Additional featuresare simple seal changeouts, low maintenance gearboxes, and plated (notpainted) pedestal and gearbox components.

The new standard impeller for small-scalereactors (20 to 200 gallons) is the scalableCurved Blade Turbine (CBT), replacing thetraditional Retreat Curve Impeller (RCI). Process scale-up and scale-down has been made easier and moreaccurate due to the geometric similarities between scalableimpellers and Cryo-Lock® impellers. For the larger RT-Series reac-tors, the standard impeller is the Cryo-Lock Curved Blade Turbine.

The new Concave Baffle provides 15% to 20% increased power investment over competitive offerings. It is provided with our

TMI temperature sensor. The TMI is a spring-loaded temperaturesensor, with no exposed tantalum and no gasketed joint.

Many processes today run at lower tem-peratures. All shells and heads of the RTSeries utilize fine grain carbon steel whichhas significantly improved low temperature characteristics.

VMX Drive

Scalable Mixers

Concave Baffle

Low Temperatures

Page 4: RT Series Glasteel Reactors - Process Equipment Solutions€¦ · Pfaudler RT Series RT-Series reactors from 20 gallons to 500 gallons are equipped with Pfaudler’s VMX Mixer Drive

The specially formulatedglass lining, fused to a steelsubstrate, is highly corrosionresistant and chemically inert to nearly all substances. It isthe ideal environment for processing ultra-pure products.

Its smooth surface resists adherence by viscous or stickymaterials and cleans easily.

Glasteel is strong. Fusing glass to steel produces a com-posite material with the advantages of glass and strengthof steel. It has a high resistance to impact and thermallyinduced stresses.

Choose from a full line ofPfaudler RT-Series Glasteelreactors, with models rang-

ing from 5 to 500 gallons. These configurations can becustomized to meet specific design requirements.

The RT-Series reactor can replaceexisting standard P-Series and E-Series reactors with minimal piping or support modifications.Additionally, the bottom outlet nozzle projection has been increasedfor easier access.

Since many chemical processestoday require higher pressures, we have increased the internal

pressure rating of our small reactors (5 to 100 gallons) to 150psig. The jacket pressure rating for the small reactors is 125psig. For our larger RT-Series reactors (200 to 500 gallons) theinternal and jacket pressure ratings are 100 psig.

Higher Pressure Ratings

Easy Installation

Standard and Custom Designs

Why Use a Glasteel® Reactor

Page 5: RT Series Glasteel Reactors - Process Equipment Solutions€¦ · Pfaudler RT Series RT-Series reactors from 20 gallons to 500 gallons are equipped with Pfaudler’s VMX Mixer Drive

RT-14-10 Series and RT-20-20/30 Series

120˚

180˚

90˚

240˚

B

270˚300˚

60˚

2 3/8"

(3) 1 1/2" Nozzles on 5 5/8" R

2.5 DTW Drive

4 1/8" Typ

10 3/4" TypFin Baffle

4 1/4"

7 1/2"Typ

10 3/8"Typ

6 1/4"Span VBT

Drip Shield(Stainless Steel)

Face of 2" Nozzle

Inside Vessel Head

1/4" Gasket

Face of Drive Nozzle

3"

18"

4 7/8"

31"

A

14" ID

18" ID

Lubricated or DryMechanical Seal

2"

ConcaveBaffle

VMX 150 Drive

279 RPM

(2" Noz)

Lubricated or DryMechanical Seal

(3) Support Bosses on 10 1/2" B.C.

5"

10 3/16" Typ

2 1/2"

2"

9 1/4"Span CBT

13 3/8"Typ

7 1/2"Typ

A

43 1/2"

18"

Inside Vessel Head3"

20" ID

215˚

Drip Shield(Stainless Steel)

Face of 2" Nozzle

B5 5/8" 1/4" Gasket

Lubricator

Face of Drive Nozzle

20˚

24" ID

4 3/4"(1 1/2" Noz)

180˚

165˚

150˚140˚

90˚60˚

45˚

(2) 2" Nozzles on 7" R

30˚

300˚285˚

270˚(2) 1 1/2" Nozzles on 7" R

2 3/8"

4 3/8" handholeon 7" R

Capacity (gallons) 10 20 30Working 10 20 30

Top Head .6 1.9 1.9

Bottom Head 1.6 4.5 4.5

Per Inch of S.S. .7 1.4 1.4

To Bottom of Impeller 2.1 1.5 1.5

To Top of Impeller Blades 3.1 4.0 4.0

To Bottom of Baffle 1.7 4.9 4.9

To Face of Main Flange 10.2 23.2 31.4

Jacket 5.8 10.7 13.6

Heating Area (square feet)Jacket 3.6 6.7 9.3

Bottom Head 1.2 2.7 2.7

Per Inch of S.S. .3 .4 .4

Design PressureInternal @ 450˚F 150/FV 150/FV 150/FV

Jacket @ 450˚F 125/125 125/125 125/125

Weight (pounds)W/Drive, Agit, Baffle 780 1070 1160

Add for Shipment 150 150 150

DimensionsA 16 1⁄2" 18 3⁄4" 24 3⁄4"

B 73 5⁄8" 91 13⁄16" 95 1⁄8"

RT-20-2

0

RT-14-1

0

RT-20-3

0

RT-14-1

0

RT-20-2

0

RT-20-3

0

RT-14-1

0

RT-20-2

0

RT-20-3

0

Page 6: RT Series Glasteel Reactors - Process Equipment Solutions€¦ · Pfaudler RT Series RT-Series reactors from 20 gallons to 500 gallons are equipped with Pfaudler’s VMX Mixer Drive

2"

Typ

279 RPM

11" SpanCBT

ConcaveBaffle

VMX 150 Drive

11" Typ7 1/2" 8 1/2"

2 3/4"

15 7/16"Typ

7 1/2" Typ

(2) 1 1/ 2" Nozzles on 8 1/2" R

140˚150˚

165˚

180˚(3) Support Bosses on 10 1/2" B.C.

215˚

270˚2" Nozzleon 8 1/2" R

3" Nozzleon 8 1/2" R

90˚

45˚

30˚

5 5/16"(1 1/2" Noz)

285˚

2 3/8"

Lubricator

B

43 1/2"

20˚

5 9/16"(2" Noz)

6 1/8"(3" Noz)

Lubricated or DryMechanical Seal

6 1/2" 1/4" Gasket

Face of Drive Nozzle

Drip Shield(Stainless Steel)

A

3"

18"

Inside Vessel Head

Face of 2" Nozzle

24" ID28" ID

4 3/8" handholeon 7 1/2" R

90°

180°

270°

150°

210°

3"

3 1/2"Inside Vessel Head

Face of 3" Nozzle

32" ID Vessel

36" ID Jkt

285°

165°

45°60°

300°

8"2 3/8"

Face of Drive Nozzle

279 RPM Concave Baffle

14 1/2"Span CBT

Lubricator

Lubricated or DryMechanical Seal

VMX 150 Drive

(4) 4" Nozzles on 11 1/4" R

(3) Support Bosses on 10 1/2" B.C.

Drip Shield(Stainless Steel)

13 1/2"

Typ11 1/2"

A

18"

14" 11 1/4"9 5/8"

22 1/2°

14 1/2"Typ

8 3/4"

43 1/2"

B

3 3/4"

3/8" Gasket

14 1/2"Typ

RT-24-50 Series and RT-32-100 Series

Capacity (gallons) 50 100Working 50 100

Top Head 3.2 29.0

Bottom Head 7.8 18.6

Per Inch of S.S. 2.0 3.5

To Bottom of Impeller 2.1 5.2

To Top of Impeller Blades 7.1 16.8

To Bottom of Baffle 8.5 15.5

To Face of Main Flange 52.4 116.9

Jacket 18.4 29.5

Heating Area (square feet)Jacket 13.1 22.8

Bottom Head 4.1 7.3

Per Inch of S.S. .5 .7

Design PressureInternal @ 450˚F 150/FV 150/FV

Jacket @ 450˚F 125/125 125/125

Weight (pounds)W/Drive, Agit, Baffle 1380 2510

Add for Shipment 150 150

DimensionsA 28 3⁄4" 36 1⁄4"

B 100" 115 5⁄8"

RT-24-5

0

RT-32-1

00

RT-24-5

0

RT-32-1

00

RT-24-5

0

RT-32-1

00

Page 7: RT Series Glasteel Reactors - Process Equipment Solutions€¦ · Pfaudler RT Series RT-Series reactors from 20 gallons to 500 gallons are equipped with Pfaudler’s VMX Mixer Drive

CERTIFIED BYPFAUDLER

DANGER

16 5/8"(6" Noz)

15 5/8"(4" Noz)

11" Typ

B

14 1/2"(4" Noz)

A

18"

3 1/2"

44" ID JKT

125 RPM

40" ID Vessel

8 3/4"

18" TYP 18 1/2"

3"

4 3/4"

56 1/4"

3/8" Gasket

17 1/8"

287 1/2°

12 11/16"

310°

13"(6" Noz)

247 1/2°270°

240°

72 1/2°

12" x 16"

67 1/2°

4 3/8"

96°90°120°

30"

205°

180°

Face of 3" Nozzle

Inside Vessel Head

Face of Drive Nozzle

22 1/2°

VMX 250 Drive

CERTIFIED BY

PFAUDLER

DANGER

18 7/16"(8" Noz)

16 3/4"(4" Noz)

11 1/2" Typ

B

Inside Vessel Head

Face of 3" Nozzle

18"

3 1/2"

8 3/4"

52" ID Jacket

48" ID Vessel

23" Typ

6"

23 1/2"

3"

Drip Shield(stainless steel)

56 1/4"

Face of Drive Nozzle

20"

3/8" Gasket

15 3/4"

23°

(4" Noz)18 1/2"

16"(8" Noz)

153°

300°270°

247 1/2°

67 1/2°

42°

60°90°

180°

4 3/8"

12" x 16"

135°

225°

A

(300 Gal.)32 1/2"

(500 Gal.)60 1/2"

(300 Gal.)109 RPM(500 Gal.)146 RPM

VMX 250 Drive

RT-40-200 Series and RT-48-300/500 Series

Capacity (gallons) 200 300 500Working 200 300 500

Top Head 56.7 92.0 92.0

Bottom Head 36.3 62.7 62.7

Per Inch of S.S. 5.4 7.8 7.8

To Bottom of Impeller 10.4 19.6 19.6

To Top of Impeller Blades 33.6 65.6 65.6

To Bottom of Baffle 39.0 90.1 90.1

To Face of Main Flange 229.4 355.5 574.8

Jacket 45.4 54.9 81.0

Heating Area (square feet)Jacket 37.8 50.3 79.6

Bottom Head 11.6 16.9 16.9

Per Inch of S.S. .9 1.1 1.1

Design PressureInternal @ 450˚F 100/FV 100/FV 100/FV

Jacket @ 450˚F 100/100 100/100 100/100

Weight (pounds)W/Drive, Agit, Baffle 3990 5070 6420

Add for Shipment 150 150 150

DimensionsA 45 1⁄2" 49 3⁄8" 77 3⁄8"

B 140 3⁄4" 147 1⁄2" 176 3⁄8"

RT-48-3

00

RT-40-2

00

RT-48-5

00

RT-40-2

00

RT-48-3

00

RT-48-5

00

RT-40-2

00

RT-48-3

00

RT-48-5

00

Page 8: RT Series Glasteel Reactors - Process Equipment Solutions€¦ · Pfaudler RT Series RT-Series reactors from 20 gallons to 500 gallons are equipped with Pfaudler’s VMX Mixer Drive

Pfaudler, Inc.Rochester, New York

Glasteel® Parts and ServicesRochester, New York

Pfaudler S.A. de C.V.Mexico City, Mexico

Pfaudler EquipamentosIndustriais Ltda.Taubate, SP, Brazil

Pfaudler-Balfour Ltd.Leven, Scotland

Chemical Reactor Services,Ltd.Bolton, England

Pfaudler-Werke GmbHSchwetzingen, Germany

GMM PfaudlerKaramsad, India

Suzhou Pfaudler Glass-Lined EquipmentCompany Ltd.Suzhou, China

SB81-400-2

The information contained in this bulletin is believed to be reliable general guidelines for considera-tion of the products and services described herein. The information is general in nature and should not be considered applicable to any specific process or application. Pfaudler, Inc. expressly disclaims in con-nection with the informationcontained herein any warranty, express, implied or statutory, including the warranty of fitness for a particular purpose and merchantability.

US Facilities

Pfaudler, Inc.Rochester, New YorkTel: (1 585) 235-1000Fax: (1585) 235-6393

Glasteel® Parts and ServicesRochester, New YorkTel: (1 585) 235-1010Fax: (1 585) 235-7923

Worldwide Facilities

Chemical Reactor Services Ltd.Bolton, EnglandTel: (44 1204) 862-777Fax: (44 1204) 577-484

GMM PfaudlerBombay, IndiaTel: (9122) 2047470Fax: (9122) 2049408

Pfaudler-Balfour Ltd.Leven, Fife, ScotlandTel: (44 1333) 423-020Fax: (44 1333) 427-432

Pfaudler EquipamentosIndustriais Ltda.Taubate, SP, BrazilTel: (55 122) 326-244Fax: (55 122) 217-562

Pfaudler S.A. de C.V.Mexico City, MexicoTel: (52 5) 55 355 0100Fax: (52 5) 55 355 0809

Pfaudler-Werke GmbHSchwetzingen, GermanyTel: (49 620) 2850Fax: (49 620) 222412

Suzhou Pfaudler Glass-Lined EquipmentCompany Ltd.Suzhou, ChinaTel: (86 512) 534 1622Fax: (86 512) 534 0870

1000 West AvenuePO Box 23600Rochester, NY 14692-3600Tel: 585 235 1000Fax: 585 235 6393www.pfaudler.com

Copyright ©Pfaudler, Inc. 2003A Unit of Robbins & Myers, Inc.All rights reserved

Glasteel® and Cry0Lock® are registered trademarks of Pfaudler, Inc.

10/03 1M Mech No. 674