vibrating machinery & installations · automated iron-alloy installations (primary and...

Machinery& Installations

Vibrating

ferrous, non-ferrous& steelworks

FoundriesFurnace loaders

Automated iron-alloy installations (primary and refinery).

Vibrating machinery for automatic moulding lines: vertical and horizontal

Vibrating machinery for foundries using semi-automatic or manual processes

Vibrating machinery for non-ferrous foundries

Vibrating machinery for steelworks

Electric and pneumatic vibrators

Vibrotech Engineering S.L. is a Spanish company whose main activity is the design and manufacture of vibrating machines and installations of different types for use in the transport and selection of solid material.

The company's professional team has ample experience in the design and manufacture of vibrating machinery and is at the disposal of its customers to meet their needs and adapt to their production demands.

More than 50 years experience of our parent company, Alju S.L., always in contact with the needs of industry, and our commitment to research and development of new solutions, enables us to undertake projects in many industrial sectors.

The Alju Group consists of four industrial companies. Vibrotech Engineering S.L. and Alju S.L., located in the North of Spain, in the province of Biscay. The group also owns a company in Mexico DF, named Alju American S.A. of C.V., and AMB, a Brazilian company located in Joinville, in the South of Brazil, in the State of Santa Catarina. All of these companies are 100% Spanish owned.

Via these two Latin-American companies, we can offer our services in the North and South American continents.

Vibrotech Engineering S.L., has delegations in San Sebastian, Bilbao, Madrid, Barcelona, Seville and the Canary Islands, with an extensive commercial network, in order to satisfy the needs of our customers on both a commercial and a technical level.

Our Technical Office is firmly committed to our R&D&i efforts, constantly seeking new and improved solutions.

Vibrotech Engineering, S.L. is fully committed to expansion into international markets and to continuous improvement in all departments.

3Vibrotech / Vibrating machinery / Ferrous and non-ferrous foundries and steelworks

Smelting platform Furnace loaders and iron-alloy installations

• Adapted to all furnace types.• Vibratory motor or gearbox-driven.• Lengthwise movement or double movement to load

several furnaces.• Made with high demands regarding strength and

insulation.

• Safety devices: acoustic and light signal, safety protection during loader movement, non-splash spout adapted to the furnace.

• Options: weighing system, acoustic fairing, hopper for iron-alloys, load retaining gate, hoisting system for rotary furnaces.

• Turnkey projects.• Adapted to the number and capacity of hoppers

required.• Possibility of connection to the spectrometer.

• Extraction system that uses electromagnetic extractor hoppers.

• Iron-alloy vessel adapted to unload into the loader.

Furnace loaders

Automated iron-alloy installations

Smelting platform

Iron-alloy installations Induction furnace loader

4 Vibrotech / Vibrating machinery / Ferrous and non-ferrous foundries and steelworks

Vibrotech Engineering, S.L. designs and manufacturers part shake-out and conveyor machinery and sand for automatic moulding lines: vertical and horizontal, from mould reception at the end of the cooling line to the loading of parts into the shot blaster and subsequent collection once blasted.

Machinery

• Mould reception• Defective mould extractor• Vibrating conveyors for parts and sand• Shake-out drum• Conveyors for de-gating lines• Shot blasting loaders• Continuous-line shake-out• Sand cooler

Vertical and horizontal moulding lines

• Electromechanical or resonance conveyors.

• Initial part in stainless steel and heating resistors to prevent sand adherence.

• Strong construction due to mould impact.

• Suitable for extraction of defective moulds or test pieces from the line.

• Supported on a mobile frame that can move thanks to its motorised wheels.

• Possibility of adaptation to different layouts

Mould reception

Defective mould extractor

Vibrating machinery for automatic moulding lines (vertical and horizontal)

Mould receptionDefective mould extractor


• Suitable for conveying parts and sand.• Suitable for de-gating lines and part cooling.• Long lengths with just one vibrating unit.• Strong construction.

Resonance conveyors

• Suitable for automatic moulding lines: vertical and horizontal.

• Vibrator or gearbox-driven.• Different punched sheet or grille layouts depending on

the parts to be processed.

Continuous-line shake-out

Located below the AMC and SBC mould cooling line, it collects the sand falling from the line and carries it to the sand regeneration circuit.

Sand collection conveyor below automatic AMB and SBC moulding line

Vertical and horizontal moulding lines (II)

Sand collection below SBC and AMC

Continuous-line shake-out

Part and sand conveyance


• For green sand lines.• Vibratory motor or gearbox-driven.• Control program to obtain the maximum temperature

and humidity conditions.• Fluid-bed system for correct sand homogenisation.

Sand coolers

• Short part and sand cooling times.• Effective combination between part shake-out and

sand breakage and homogenisation in just one process.

• Fully integrated into the automatic moulding line.• Extremely strong construction.• Low maintenance cost• The sand output temperature ranges between 40 and

50ºC, with a humidity index of around 1.5%.• Depending on the ambient temperature, this

temperature might drop.• Standard measurements depending on the throughput

of sand + metal to be processed.

Shake-out - cooling drum

• Single or double movement to load several shot blasters.

• With optional weighing cells.• Front material retaining gate.• Conveyors with plastic coatings for the extraction of

parts from the shot blaster.

Shot blasting loaders

Shot blasting loaders

Sand coolers

Shake-out and cooling drum

Resonance coolers conveyors

Two ways conveyors


• Different drives.• Made to the highest demands

regarding strength.• Different measurements depending

on requirements.

Shake-out tables

• Electromechanical or resonance.• Sand collection conveyors below

the shake-out table to be carried to recovery.

Vibrating

• Electric vibrator-driven.• Flat tables or roller bed to carry the

boxes.

Mould compacting tables

• Allows for the sand from moulding to be separated for mechanical recovery.

• Available in different sizes, depending on the throughput requirements.

Clump crushers

Shake-out tables

Punched sheet metal floor

Sand reception hopper

Sand conveyor

Shake-out tables

Clump crusher

Mould compacting table

Shake-out installations


Vibrotech Engineering, S.L. designs and manufactures all types of loader for furnaces of different types and capacities: induction, rotary, reverberatory, etc..

We also produce additive storage, dosage and weighing installations.

Design and manufacturing of installations for the collection of risers under the presses to be conveyed and recast.

Vibrating machinery for non-ferrous foundries

Riser collection installation

• Adapted to all furnace types.• Different storage capacities in the

hopper, depending on the furnace capacity.

• Single or double movement to load several furnaces.

• Safety devices: acoustic and light signals, protection against impacts during carriage movement, non-splash spout adapted to the furnace.

• Options: weighing system, acoustic fairing, hopper for iron-alloys, load retaining gate, hoisting system for rotary furnaces.

For rotary and reverberatory furnaces

Reverberatory furnace loader

Vibrating riser collection conveyor

Rotary furnace loader


Conveyors for scrap cleaning yards

• Iron-alloy installations• Vibrating feeders

- Electromagnetic - Electromechanical

• Vibrating conveyors• Screens

Machinery

Electromechanical extractor hopper

Electromagnetic extractor hopper

Screen for iron-alloys / coke / lime, etc.

Vibrating machinery for steelworks


Electrical vibratorsPneumatic vibrators

Air cannons

2019

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-EN

Vibrotech Egineering, S.L.Ctra. San Vicente, 17

48510 - Valle de TrápagaVizcaya-Spain

Tel.: +34 943 010 811+34 902 810 643

[email protected]

www.vibrotech-eng.com

Vibrotech Engineering S.L. is a Spanish company whose main activity is the design and manufacture of vibrating machines and installations of different types for use in the transport and selection of solid material.

More than 50 years experience of our parent company, Talleres Alju S.L., always in contact with the needs of industry, and our commitment to research and development of new solutions, enables us to undertake projects in many industrial sectors.

The company’s professional team has ample experience in the design and manufacture of vibrating machinery and is at the disposal of its customers to meet their needs and adapt to their production demands.

Means of production.

Our parent company Alju, S.L. has a 10,000 m2 plant, 5,000 m2 of which is indoors and includes all means of production. This is where our machines are manufactured and subjected to the most demanding quality tests.

vibrating machinery & installations · automated iron-alloy installations (primary and...

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