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Nordberg Vibrating Equipment European Region Vibrating Equipment www.metsominerals.com

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Page 1: Brochure Vibrating

Nordberg Vibrating EquipmentEuropean Region

Vibrating Equipment

ww

w.m

etsominerals.com

Page 2: Brochure Vibrating

In addition to being a provider of crushing and complete rock and mineral processing solutions, Metso Minerals has also gained a worldwide reputation as a specialist in vibrating equipment. This is demonstrated by thousands of installations worldwide where our screens, feeders and scalpers operate in the most demanding applications, from complete multi-stage plants to highly mobile installations. All of these installations benefit from Metso Minerals’ superior know-how and years of field experience.

A history of quality

In �001, Metso Minerals became an even stronger player in the manufacture of vibrating equipment through the merger of Nordberg and Svedala. Metso Minerals now offers more than 300 years of collective experience in vibrating equipment.

Whatever your process requirements, Metso Minerals has the right solution - from sturdy feeders and scalpers to efficient inclined or horizontal classifying screens. Just name your application, and Metso Minerals’ professionals will find the most productive and cost-effective vibrating equipment for you.

Good vibrations and high performances

Page 3: Brochure Vibrating

Contents

3

Nordberg VF Series Primary Feeders 5

Nordberg VG Series Primary Scalpers 6

Nordberg TK Series Feeders and Scalpers 7

Nordberg DF Series Screens 8

Nordberg CVB Series Screens 9

Nordberg ELLIVAR Series Screens 10

Nordberg TS Series Screens 11

Nordberg FS Series Screens 13

Modular Vibrators MV Series 14

How to select a Nordberg Screen 15

Page 4: Brochure Vibrating

Page 5: Brochure Vibrating

Nordberg VF Series Primary Feeders

The Nordberg VF Primary Feeders have been designed for the toughest applications capable of high capacity and the ability to process abrasive material, either in stationary or mobile plants (tracks or wheels).

With a Nordberg VF Primary Feeder the primary plant can reach the maximum efficiency- Speed and stroke is adjustable : better feed control of the primary crusher.- Long stroke capability : better scalping efficiency (when the feed contains high ratio of flaky material).- Rubber suspension : smoother shut down of the unit, safety (fingers), reduced noise, and better isolation ratio.

User friendly- Identical Nordberg MV Vibrators as on all Nordberg screens : standardisation for maintenance.- Automatic greasing unit (optional) : very low maintenance required (one annual check is necessary).- Easy and fast scalping adjustability : individual grizzly bars are adjustable (spacing).

Options - Electrical drive or hydraulic drive.- Frame liners can be either steel (abrasion resistant) or rubber (Trellex).- Automatic greasing of the bearings.- Vibrating chute to guide the grizzly undersize.

*These figures are indicative because they vary depending on application.

Mechanism.

RangeWidth x Length

(mm)Power(kW)

Maximumtonnage

(t/h)*

Top size in the feed(mm)*

Approximate weight(kg) Crusher feed

VF452-2V 1 000 x � �00 1� �00 700 � 600 C100, C110, NP1�10

VF544-2V 1 300 x � �001� 600 900

� �00 C110, C1��, C30��,NP131�M, NP1�1�M,

NP1313, NP1�1�VF561-2V 1 300 x 6 100 � 100

VF661-2V 1 600 x 6 100 �� 1 000 1 �00 10 �00C1�0, C1��, NP1�1�,

C160, NP16�0

VF866-2V � 000 x 6 600 �� 1 800 1 �00 17 �00C160, C�00, NP16�0,

NP�0�3

Page 6: Brochure Vibrating

Nordberg VG Series Primary Scalpers

6

The Nordberg VG Primary Scalpers have been designed for the toughest applications capable of high capacity and the ability to process abrasive material, either in stationary or mobile plants (tracks or wheels). The Nordberg VG Primary Scalpers are able to maximize the efficiency of the primary plant across wide variations in application.

Integration in primary scalping sectionThe Nordberg VG Primary scalpers can be fed by different types of feeders: push feeders (plate feeder), apron feeders, vibrating pan feeders,...

With a Nordberg VF Primary Feeder the primary plant can reach the maximum efficiency- Linear vibration (long stroke) with high G force (6 G): very high scalping efficiency for better feed to the crusher.- Scalping grizzlies are inclined slightly at �°: reduced build up when feed is sticky and contains fines and also increase capacity.- Rubber suspension: smoother shut down of the unit, safety (fingers), reduced noise and better isolation ration.

User friendly- Indentical Nordberg MV Vibrators as on all Nordberg screens: standardisation for maintenance.- Automatic greasing unit (optional): very low maintenance required (one annual check is necessary).- Easy and fast scalping adjustability: individual grizzly bars are adjustable (spacing).

Options - Electrical drive or hydraulic drive.- Automatic greasing of the bearings.

*These figures are indicative because they vary depending on application.

RangeWidth x Length

(mm)Amount of

grizzly sections(in cascade)

Power(kW) Crusher feed

VG527-2V

VG540-3V

VG645-3V

VG860-4V

1 300 x � 700

1 300 x � 000

1 600 x � �00

� 000 x 6 000

� 1� C100, C110, C1��, C30��,NP131�M, NP1�1�M,

NP1313, NP1�1�

� � x 30C160, C�00,

NP16�0, NP�0�3

Maximumtonnage

(t/h)*

Top sizein the feed (mm)*

3 1�

3 ��

�00

1 800

600

1 000

900

1 �00

900

1 �00C1�0, C1��, C160,NP1�1�, NP16�0

Approximateweight

(kg)

3 800

1� �00

� �00

8 700

Page 7: Brochure Vibrating

Nordberg TK Series Feeders and Scalpers

7

The Nordberg TK Series Feeders and Scalpers complete the Nordberg VF Series Feeders and the Nordberg VG Series Scalpers for smaller primary plants.

They more suited to mobile units (tracks or wheels) but also can be installed in stationary plants.

The Nordberg TK Series Scalpers are very efficient to remove the waste material by the use of vibrating grizzly rods or with tensioned mesh.

Top sizein the feed

(mm)*Range

Dimensions(mm) Mechanism

Tonnage(t/h)* Crusher feed

TK08-27-2V

TK08-32-2VTK09-32-2V

TK12-32-2V

TK11-42-2V

800 x � 700

800 x 3 �00

900 x 3 �00

1 �00 x 3 �00

1 100 x � �00

V1�0 mechanism (hydraulic driven) or electrical unbalanced motors

V1�0 mechanism (hydraulic driven)

V1�0 mechanism (hydraulic driven)

TK11-48-2V 1 100 x � 800 Electrical unbalancedmotors

V1�0 mechanism (hydraulic driven) or electrical unbalanced motors

��0

��0

3�0

�00

�00

�00

��0

��0

�00

3�0

700

700

C80

C9�

C9�

NP1110M

C10�, NP1�13M

C10�, NP1�13M

TK08-32

TK10-15

TK10-20

TK12-26

800 x 3 �00

1 000 x 1 �00

1 000 x � 000

1 �00 x � 600

Electrical unbalancedmotors

��0

3�0

300

�00

��0

170

170

170

Secondary or Tertiary crushers

Pan feeders

Primaryfeeders with grizzly bars

Top sizein the feed

(mm)*Range

Dimensions(mm) Mechanism

Tonnage(t/h)*

Installed underneath a primary feeder to make

a second separationTK10-15-2V

TK13-20-3VTK16-20-2

1 000 x 1 �00

1 300 x � 000

1 600 x � 000

Electrical unbalancedmotors

��0

3�0

�00

��0

��0

��0

VF���-�V

VF���-�V, VF�61-�V

VF661-�V, VF866-�VScalpers

*These figures are indicative because they vary depending on application.

Feeder Feed chute

Page 8: Brochure Vibrating

Nordberg DF Series Screens

8

The Nordberg DF Series Screens have a very robust design, which allow them to operate under tough conditions (primary or secondary).They particularly perform very well when used to remove the fines between two crushing stages.

Performances- Inclined banana screen having two slopes per deck (DuoFlo): high capacity.- Very efficient screen when there is a high content or fines in the feed.- Very compact screen: easy to install.

User friendly- Electrical unbalanced motors: simple and reliable.

Options- Rubber flat panels (Panelcord) for primary duty.- Dust encapsulation (Trellex).- Steel support structure.

RangeLength x Width

(mm x mm) N° of decks Power(kW)

Weight(kg)

Vitesse(T/min)

DF1210S

DF1210P

DF2012S

DF2012P

DF2016P

DF2616S

1 �00 x 1 000

1 �00 x 1 000

� 000 x 1 �00

� 000 x 1 �00

� 000 x 1 600

� 600 x 1 600

� (wire on top deck)

3 (rubber on top deck)

3 (wire on top deck)

3 (rubber on top deck)

3 (rubber on top deck)

3 (wire on top deck)

� x �.3

� x �.7

� x �.7

� x �.�

� x 6.6

� x 6.6

1 000

1 300

1 600

� 700

� �00

� 600

1 000

1 000

1 000

1 000

1 000

1 000

Page 9: Brochure Vibrating

Nordberg CVB Series Screens

9

The Nordberg CVB Series Screens are well proven for any typ of application. Their simple and robust design have made them the most popular Nordberg screen.

Design- Inclined screen (18°), vibratory mechanism is located at centre of gravity: circular motion in all points of the screen.- Available with � or 3 or � decks.- Identical Nordberg MV vibrators utilized on all Nordberg screens and feeders: standardisation for maintenance.- Automatic greasing unit (optional): very low maintenance required (one annual check is necessary).- Side plates without any welding and huckbolt assembly: very safe and reduce possible fatigue stress.

Options- Tensioned rubber or polyurethane panels (Trellex Trellecord).- Modular screening Trellstep panels (rubber or polyurethane).- Dust encapsulation: stationary type (Trellex) or vibrating type (stretched canvas).- Spray pipes.- Ball trays.- Rubber lining.- Galvanisation.

CVB version for primary duty («P»)- Flat top deck: steel plate or rubber panels (Panelcord).- Higher side plates.- Reinforced mechanism and reinforced suspension.

*These figures are indicative because they vary depending on application.

Range DecksWidth x Length(mm)

Surf.(m2)

Power(kW)

Top size in the feed(mm)*

Maximumseparation

Maximumtonnage

(t/h)*Vibration

typeAcceleration

(G)

Approximateweight

(kg)

CVB1540

CVB1845

CVB2050

CVB2060

CVB2661

1 �00 x � 000

1 800 x � �00

� 000 x � 000

� 000 x 6 000

� 630 x 6 100

6

8

10

1�

16

1, �, 3or �

1�

1�-��

1�-��

��-30

��-30

About �00 mmfor regular versionand about �00 mmfor primary version

About70 mm

for regularversion

and about1�0 mm

for primaryversion

300

�00

600

800

1 000

Circularmotion

3.0 < G < �.0

3 1�0 to � 000

� �00 to 6 800

� 700 to 7 600

6 �00 to 10 �00

11 000 to 1� 000

Page 10: Brochure Vibrating

Nordberg ELLIVAR Series Screens

10

Since the Nordberg ELLIVAR Series Screens were launched in 197� they have acquired a strong reputation in the market by the help of their high screening efficiency and their ease of maintenance.

Design- Inclined screen (18°), vibratory mechanism is located above the centre of gravity: variable elliptical motion. The material automatically speeds up at feed end and slows down at discharge end.- Available with � or 3 or � decks.- Identical Nordberg MV vibrators utilized on all Nordberg screens and feeders: standardisation for maintenance.- Automatic greasing unit (optional): very low maintenance required (one annual check is necessary).- Side plates without any welding and huckbolt assembly: very safe and reduce possible fatigue stress.

Options- Tensioned rubber or polyurethane panels (Trellex Trellecord).- Modular screening Trellstep panels (rubber or polyurethane).- Dust encapsulation: stationary type (Trellex).- Spray pipes.- Ball trays.- Rubber lining.- Galvanisation.

*These figures are indicative because they vary depending on application.

Range DecksWidth x Length(mm)

Surf.(m2)

Power(kW)

Top size in the feed (mm)*

Maximumseparation

Maximumtonnage

(t/h)*Vibration type Acceleration

(G)

Approximateweight

(kg)

ELL13

ELL16

ELL20

� �00 x 6 100

� 630 x 6 100

� 630 x 7 630

13

16

�0

��

��-30

30

About 1�0 mm About�0 mm

�00

700

800

Circular vibrationin the middle

and elliptical vibra-tion (with variable

angle)at deck ends

�.7 < G < 3.7at the

mechanism� < G < �.�

at deckends

8 000 to 11 000

9 000 to 13 800

11 �00to 16 000

�, 3or �

� or 3

� or 3

Page 11: Brochure Vibrating

Nordberg TS Series Screens

11

The Nordberg TS Series Screens were launched in 1999 and continue to show unique design in the market making them the most popular screens.

Design- Banana screen style ; each deck is consists of 3 slopes (different angles) ; cascade between each slope to reverse material.- Vibratory mechanism is located above the centre of gravity: variable elliptical motion.- The material automatically speeds up at feed end and slows down at discharge end.- Available with � or 3 decks.- Identical Nordberg MV Vibrators utilized on all Nordberg screens and feeders: standardisation for maintenance department.- Automatic greasing unit (optional): very low maintenance required (one annual check is enough).- Side plates without any welding and huckbolt assembly: very safe and reduce possible fatigue stress.- Individual cross members, side plates without any welding and huckbolt assembly: very safe and reduce possible fatigue stress.- Rubber suspension: smoother shut down of the unit, safety (fingers), reduced noise, and better isolation ratio.

Options- Tensioned rubber or polyurethane panels (Trellex Trellecord).- Modular screening Trellstep panels (rubber or polyurethane).- Dust encapsulation: stationary type (Trellex) or vibrating type.- Ball trays.- Rubber lining.- Galvanisation.

*These figures are indicative because they vary depending on application.

About 1�0 mmAbout70 mm

Range DecksWidth x Length(mm)

Surf.(m2)

Power(kW)

Top size in the feed(mm)*

Maximumseparation

Maximumtonnage

(t/h)*Vibration

typeAcceleration

(G)

Approximateweight

(kg)TS202 1 �00 x � 000 7.� 1� 3�0

Circular vibration

in the middle,

ellipticalvibration at deck

ends

�.1< G < �at the

mechanism3.� < G < 6

at deckends

� 900�

TS203 1 �00 x � 000 7.� 1� 3�0 6 �003

TS302 1 800 x 6 000 10.8 1� �00 6 �00�

TS303 1 800 x 6 000 10.8 �� �00 9 0003

TS402 � �00 x 6 100 1�.� �� 6�0 9 �00�

TS403 � �00 x 6 100 1�.� �� 6�0 1� 8003

TS502 � �00 x 8 300 �0 30 900 13 000�

TS503 � �00 x 8 300 �0 � x �� 900 16 0003

Page 12: Brochure Vibrating

1�

Page 13: Brochure Vibrating

Nordberg FS Series Screens

13

The Nordberg FS Series Screens are high performance horizontal screens by the help of their elliptical vibration. The 1:3 ellipse ratio is very tough and contributes to struggle against blinding and plugging when material is very sticky or flaky. For information the traditional horizontal screens operate under pure linear motion which is less efficient.

Design- Triple shaft line synchornized with gears : elliptical vibration.- Vibration is adjustable in angle and in shape (ellipse ratio) depending on application.- Identical Nordberg MV vibrators utilized on all Nordberg screens and feeders: standardisation for maintenance.- Automatic greasing unit optional: very low maintenance required (one annual check is necessary).- Side plates without any welding and huckbolt assembly: very safe and reduce possible fatigue stress.- Rubber suspension: smoother shut down of the unit, safety (fingers), reduced noise and better isolation ratio.- Available in � or 3 decks.

Options- Tensioned rubber or polyurethane panels (Trellex Trellecord).- Modular screening Trellstep panels (rubber or polyurethane).- Dust encapsulation: stationary type (Trellex).- Spray pipes.- Ball trays.- Rubber lining.- Galvanisation.

*These figures are indicative because they vary depending on application.

About �00 mmAbout60 mm

Range DecksWidth x Length(mm)

Surf.(m2)

Power(kW)

Top size at the feed(mm)*

Maximumseparation

Maximumtonnage

(t/h)*Acceleration

(G)

Approximateweight

(kg)FS202 1 631 x � 900 8 30 300

from �.� to 6.�

6 �00�

FS203 30 �00 8 �003

FS282

FS283

FS302

FS303

FS352

FS353

FS402

FS403

1 631 x 6 100 10

1 936 x 6 100 11.8

� ��� x 6 100 13.7

� ��7 x 6 100 1�.�

30�

373

37�

373

37�

��3

���

��3

�00

�00

�00

600

600

700

700

800

8 300

9 �00

9 000

11 �00

11 800

1� �00

1� 000

17 000

Page 14: Brochure Vibrating

Modular Vibrators MV Series

1�

MV1

MV3MV�

MV�

After several years of operation of the screen, it is possible to renew the long bearing life which was obtained from the startup of the screen, by simply replacing the MV vibrators through the exchange program exclusive to Metso Minerals. To guarantee this service the spare part department of Metso Minerals always keeps MV vibrators in stock:

- Very easy and fast MV vibrator replacement: reduced shut down time.- Metso Minerals warranty.

The Modular Vibrators MV series are utilized on all Nordberg screens and feeders. � MV sizes are available to cover all the screen and feeder range:

Exchange program

Design- Very modular and compact.

- � bearings per vibrator: long bearing life.

- Adjustable stroke: application flexibility.

- Grease lubrification: not any risk of leakage or contamination

(the risk is present with oil lube).

LubrificationInitial grease fill is with synthetic grease but the customers can select between:

- Mineral grease: greasing every �0 hours.

- Synthetic grease: greasing every �00 hours.

Options: automatic greasing unit is available.

- very low maintenance required (one annual check is necessary).

Page 15: Brochure Vibrating

How to select a Nordberg Screen

1�

CVB

ELLIVAR

TS

B

FS

DF

Machinespecification

Installation Maintenance Performance Application

Type

++

++

+

+++

+++

+++

++

+++

+++

+

+

+++

++

+++

++

+

+

++

+++

+++

+++

++

+

+++

++

+++

++++

+

++

+++

+++

++

+++

+

++

++

+++

non

non

+

+

+++

+++

++

+++

++

+++

+++

++

+++

++++

++

+++

+

++

++

+

++

+++

no

Straight inclined

Straight inclined

Banana

Horizontal

Horizontal

Banana

Deck design

Circular

Ellipticalwith

variable angle

Linear

Linear

Motion

Lowheight,easy toinstall

Dynamicloads are

low

Comfortfor

screenpanel

replacement

Machineryis simple Capacity

Efficiencyagainst

blinding

Primaryscreening

Secondaryscreening

Endproduct

screening

Wetscreening

Ellipticalwith

variable angle

Ellipticalwith

constant angle

Page 16: Brochure Vibrating

Subject to alteration without prior notice Brochure No. 1�36-01-07-CSR/Mâcon-English © �007 Metso Minerals Printed in France

Metso Minerals (India)6th Floor, DLF Gateway TowerDLF City Phase IIIGurgaon 1�� 00�HaryanaIndiaPhone: +91 1�� �3� 1��1Fax: +91 1�� �3� 1601

Metso Minerals (International)Terminalsgatan �, P.O. Box 7�SE-�31 3� TrelleborgSwedenPhone: +�6 �0 �� �800Fax: +�6 �0 �� �8 96

Metso Minerals (North and CentralAmerica)�096� Crossroads CircleWaukesha, WI �3186U.S.A.Phone: +1 �6� 717 ��00Fax: + 1 �6� 717 ��01

Metso Minerals (South America)Avenida Independência, ��00 - Éden18087-0�0 SorocabaBrazilPhone: +�� 1� �10� 1300Fax: +�� 1� �10� 169�

Metso Minerals (Southern Africa)6� Jet Park road1600 Jet ParkGautengSouth AfricaPhone: +�7-11-961 �000Fax: +�7-11-397 �960

Metso MineralsCrushing and screeningLokomonkatu 3, P.O. Box 30633101 TampereFinlandPhone: +3�8 �0� 8� 1��Fax: +3�8 �0� 8� 1�3

e-mail: [email protected]

Metso Minerals (Asia-Pacific)Level �, 1110 Hay streetWest Perth, WA 600�AustraliaPhone: +61 8 9��0 ����Fax: +61 8 9��0 ��00

Metso Minerals (China)19/F, The Exchange Beijing, Tower �China Merchants Centre,No. 118 Jian Guo Lu Yi Chaoyang District1000�� BeijingChinaPhone: +86 10 6�66 6600Fax: +86 10 6�66 ��83

Metso Minerals (Europe)Verkstadsvägen �6S-��� 3� StaffanstorpSwedenPhone: +�6 �0 �� 3��0Fax: +�6 �0 �� 3�99