0404-22

UK

Subject to

change

UK

US

ER

S M

AN

UA

LA

rt.nr. TS

M6010

PB

S-205/1000N

2Pow

ercraft

Fig. 1

Fig. 2Fig. 3

UW Y STVZX

Q

R

CB A

HD I GF E

JN LM K

PO

Powercraft

11

EX

PLO

DE

D VIE

W

10Pow

ercraft

CIR

CU

LA

R T

AB

LE

SA

W

TH

E N

UM

BE

RS IN

TH

E FO

LLOW

ING

TE

XT

CO

RR

ESP

ON

D W

ITH

TH

E P

ICT

UR

ES A

T P

AG

E 2

TE

CH

NIC

AL

SP

EC

IFIC

AT

ION

S

CO

NT

EN

TS

OF

TH

E P

AC

KA

GE

1C

ircular table saw1

Extension table1

Saw blade (assem

bled)1

Cam

spanner1

Ring spanner

1 Push stick (not show

n)1

Rip fence

1M

itre gauge1

Instructions1

Warranty card

Check the m

achine and accessories for transportdam

age.

SA

FE

TY

INS

TR

UC

TIO

NS

The follow

ing symbols are used in these instructions for

use:

Denotes risk of personal injury, loss of life or

damage to the tool in case of non-observance of

the instructions in this manual.

Denotes risk of electric shock.

In accordance with the safety regulations of

applicable European guidelines.

Wear eye protection.

Wear ear protection.

Carefully read this m

anual before using the machine.

Make sure that you know

how the m

achine functions andhow

to operate it. Maintain the m

achine in accordancew

ith the instructions to make sure it functions properly.

Keep this m

anual and the enclosed documentation w

iththe m

achine.

EL

EC

TR

ICA

L S

AF

ET

YA

ttention! When electrical tools are used the

following safety m

easures must be observed against

the danger of electric shock, injury and/or fire. Read

and pay close attention to these recom

mendations

before using a machine.

Always check that your m

ains voltage is the same

as the value on the type plate.

Wh

en rep

lacing co

rds o

r plu

gsT

hrow aw

ay cords or plugs as soon as they are replacedby new

ones. It is dangerous to insert the plug of a loosecord into the w

all socket.

Wh

en u

sing exten

sion

cord

sO

nly use an approved extension cord that is suitable forthe pow

er consumed by the m

achine. The cores m

usthave a cross-section of at least 1.5 m

m2. If the extension

cord is on a reel, unroll the cord completely.

AT

TE

NT

ION

!W

hen using electric machines alw

ays observe thesafety regulations ap

plicable in your country to

reduce the risk of fire, electric shock and personal

injury. Read the follow

ing safety instructions andalso the enclosed safety instructions.K

eep these instructions in a safe p

lace!

1.K

eep w

ork area clear.

Cluttered areas and benches invite injuries.

2.C

on

sider w

ork area en

viron

men

t.D

o not expose power tools to rain. D

o not usepow

er tools in damp or w

et locations. Keep w

orkarea w

ell lit. Do not use pow

er tools in presence offlam

mable liquids or gases.

Voltage

| 230 V~

/240 V~

Frequency | 50 H

zPow

er consumption

| 1000 W

| S2 = 30 m

inU

nloaded speed| 2950/m

inSaw

blade dimensions

| 205x2.4x16 mm

Max. saw

capacity 90º| 43 m

mM

ax. saw capacity 45º

| 36 mm

Mitre setting

| 0-45°W

eight | 21.5 kg

Lpa (sound pressure)| 73.2 dB(A

)Lw

a (sound power level)

| 86.2 dB(A)

Powercraft

3

SPA

RE

PA

RT

S LIST P

BS-205/1000N

TO

PC

RA

FT

NR

DE

SC

RIP

TIO

NR

EF

NR

407896G

UID

E CO

MPLET

E2 T

ILL 10407897

SAW

BLAD

E CO

VER

14407872

AN

GLE G

UID

E CO

MPLET

E15+

16+18+

22407873

GU

IDE FO

R A

NG

LE GU

IDE

17407898

HA

ND

WH

EEL38+

39+40+

55407899

SWIT

CH

69

Powercraft

9

3.G

uard

against electric sh

ock.

Prevent body contact with grounded surfaces (e.g.

pipes, radiators, refrigerators).4.

Keep

visitors aw

ay.V

isitors should be kept away from

the work area at

all times. D

o not let visitors handle the ElectricR

otary Ham

mer D

rill at any time.

5.S

tore u

nu

sed to

ols.

When not is use keep tools out of reach of children.

Store in a dry and secure location.6.

Do

no

t force to

ol.

Do not apply undue pressure as this m

ay affectperform

ance and may cause dam

age to the machine.

Forcing the job also increases the potential foraccidents.

7.U

se right to

ol.

Do not force sm

all tools or attachments to do the

job of heavy duty tool. Do not use a tool for purposes

not intended.8.

Dress p

rop

erly.D

o not wear loose clothing or Jew

ellery. They can be

caught in moving parts. R

ubber gloves and nonskidfootw

ear are recomm

ended when w

orkingoutdoors. W

ear protective hair covering to containlong hair.

9.U

se safety glasses.A

lso use face or dust mask w

hen operation is dusty.10.C

on

nect d

ust extractio

n eq

uip

men

tIf devices are provided for the connection of dustextraction and collection facilities ensure these areconnected and properly used.

11.Do

no

t abu

se cord

.N

ever carry tool by cord or yank it to disconnect itfrom

electrical socket. Keep cord from

heat, oil andsharp edges.

12.Secu

re wo

rk.U

se clamps or a vice to hold w

ork. It’s safer thanusing your hand and it frees both hands to operatetool.

13.Do

no

t overreach

.K

eep proper footing and balance at all times.

14.Main

tain to

ols w

ith care.

Keep tools sharp and clean for better and safer

performance. Follow

instructions for lubricating andchanging accessories. Inspect tool cords periodicallyand, if dam

aged, have repaired by authorized servicefacility. Inspect extension cords periodically andreplace if dam

aged. Keep handles dry, clean and free

from oil and grease.

15.Disco

nn

ect too

ls.W

hen not in use, before servicing and when changing

accessories such as blades, bits and cutters.16.R

emo

ve adju

sting keys an

d w

rench

es.Form

the habit of checking to see that keys andadjusting w

renches are removed from

tool beforeturning it on.

17.Avo

id u

nin

tentio

nal startin

g.D

o not carry plugged-in tools with finger on sw

itch.Be sure sw

itch is off when plugging in.

18.Ou

tdo

or u

se extensio

n co

rds.

When tool is used outdoors, use only extension

cords intended for use outdoors and so marked.

Alw

ays use tool in conjunction with a residual circuit

breaker device.

19.Stay alert.

Watch w

hat you are doing. Use com

mon sense. D

onot operate tool w

hen you are tired.20.C

heck d

amaged

parts.

Before further use of the tool, a guard or other partthat is dam

aged should be carefully checked todeterm

ine that it will operate properly and perform

its intended function. Check for alignm

ent of moving

parts, binding of moving parts, breakage of parts,

mounting, and any other conditions that m

ay affect itsoperation. A

guard or other part that is damaged

should be properly repaired or replaced by anauthorized service centre unless otherw

ise indicatedelsew

here in this instructions manual. H

ave defectivesw

itches replaced by an authorized centre. Do not

use tool if switch does not turn on and off.

21.Warn

ing.

The use of any other accessory or attachm

ent otherthan recom

mended in this operation instructions or

the catalogue may present a risk of personal injury.

22.Have yo

ur to

ol rep

aired b

y an exp

ert.T

his appliance is manufactured to very high

standards and meets relevant safety regulations.

Repairs should only be done by a suitable qualified

electrical engineer or otherwise.

23.Hear p

rotectio

n m

ust b

e wo

rn.

SP

EC

IFIC

SA

FE

TY

RE

GU

LA

TIO

NS

•A

circular saw table m

ust be adequately andeffectively illum

inated. If fluorescent lighting is used,the “stroboscope” effect m

ust be taken into account.T

his can make a rotating saw

blade look as though it isstationary. T

his can be solved by using double fittingsand creating a phase shift betw

een the two

fluorescent tubes.•

Check the follow

ing:•

Does the connection voltage of the m

otor and anyprotective circuit sw

itch match the m

ains voltage?(M

achines designed for a mains voltage of 230V can

safely be connected to a mains voltage of 220V).

•Are the m

ains cord and the mains plug in good

condition? (Sturdy, not frayed and undamaged).

•Check that the saw

blade has no teeth missing and

shows no cracks or splits. Any such saw

blades must

be replaced at once.•

The saw guard m

ust not be set higher than isnecessary to allow

the work to pass.

•The riving knife m

ust be thinner than the kerf andthicker than the body of the saw

blade.•

Never exert lateral pressure on the saw

blade or itm

ay break.•

Watch out for knots, nails, cuts and/or dirt deposits

in the wood, as they m

ay cause dangerous kickback.•

Take care that no objects get into the dust extractor.

They could com

e into contact with the saw

blade,causing dangerous situations.

WH

EN

US

ING

TH

E M

AC

HIN

E1.

Th

e wo

rk mu

st be p

ressed firm

ly on

to th

etab

le top

.T

he cut-off part of the work m

ust also be held so asto prevent break-off. T

he hand used to hold the cut-off m

ust be behind the saw blade and m

ove away

from it. In addition, the arm

holding the work m

ustnot be across the arm

operating the machine.

4Pow

ercraft

2.P

ush

the w

ork slo

wly fo

rward

.D

o not feed the work too fast or the saw

ing machine

will be heavily loaded. T

he saw blade w

ill then also besubjected to excessive forces, w

hich may result in

accidents.3.

Use a p

ush

stick.U

se a push stick when saw

ing small w

orkpieces so asto push the w

ork past the saw blade.

4.A

void

usin

g lon

g extensio

n cab

les.A

llow the m

achine to cool down w

hen you intend tom

ove the sawing m

achine.5.

Wo

od

remn

ants o

r the like th

at are in th

eim

med

iate vicinity o

f the ro

tating saw

blad

em

ust n

ot b

e remo

ved b

y han

d.

When w

ood remnants are stuck betw

een fixedand/or m

oving parts, the machine m

ust be stoppedand the plug taken out of the socket before they arerem

oved. Wood rem

nants must also be rem

ovedfrom

the dust extractor connector. These w

oodrem

nants may com

e into contact with the saw

blade,w

hich may give rise to dangerous situations.

6.T

he saw

blad

e is on

e of th

e mo

st imp

ortan

tco

mp

on

ents o

f a circular saw

table.

Making the right choice of m

aterial, teeth andnum

ber of revolutions and correctly sharpening andfitting the saw

blade not only prolong its life, but will

also prevent cracks or fractures and the dangersarising from

them. O

nly use the saw blades

recomm

ended by the manufacturer.

7.W

hen

sawin

g sho

rt blo

cks a pu

sh stick m

ust

be u

sed th

at is abo

ut th

e same h

eight as th

ew

ork.

The front of the push stick m

ust be roughly V-shaped

and the push stick must be slightly raised in order to

prevent the wood from

jumping up. T

he front of therip fence m

ay not be more than 10 m

m past the point

where the saw

blade will cut into the w

ood over thefull height.

8.S

awin

g teno

ns o

r mo

rtise wo

rk entails an

increased

risk.T

enons and mortise w

ork should therefore be sawn

on a suitable machine (tenoning m

achine or milling

machine) and not on this saw

bench. 9.

Saw

ing w

aste wo

od

and

firewo

od

mu

st be

avoid

ed.

Since the quality of the kerf is unimportant w

ith thesetypes of w

ood, the user has a tendency not toconcentrate properly on the saw

ing operation, notto check the w

ork sufficiently for nails, knots andother irregularities and to push hard against the saw

.W

hen firewood is being saw

n, there is a good chancethat the w

ood will roll, w

hich could give rise todangerous situations. T

his is why it is recom

mended

that waste w

ood and firewood should not be saw

n.10.L

arge wo

rkpieces.

Large workpieces should be supported by a table

extension at the same height as the circular saw

table. Such an extension can be made of w

ood andshould be placed behind the m

achine and attached tothe w

orkbench independently of the sawing

machine. Y

ou can also ask other trained people tohold the w

ood. They m

ust not however be young

people under the age of 18.

TU

RN

OF

F T

HE

MA

CH

INE

IMM

ED

IAT

EL

Y IN

TH

E E

VE

NT

OF

:•

A defective m

ains plug or mains cord or dam

age tothe cord.

•A

defective switch.

•Sm

oke or smell of scorched insulation.

EX

AM

PL

ES

OF

TH

ING

S T

HA

T C

AN

GO

WR

ON

G IF

CIR

CU

LA

R S

AW

TA

BL

ES

AR

EU

SE

D IN

CO

RR

EC

TL

Y!

1.T

ou

chin

g the ro

tating saw

blad

eT

his can happen if the protective devices andaccessories (such as the saw

guard, screeningbeneath the table top, the riving knife and the pushstick) are m

issing or incorrectly used. Incorrectlyfunctioning protective devices and accessories canalso cause accidents. W

hen the machine is sw

itchedoff and is therefore no longer m

aking a noise, theuser m

ust exercise caution, as the saw blade m

ay stillbe rotating. T

he saw guard is also very im

portant inthis situation.

2.W

orkp

iece kickback

In the event of kickback of the work, people nearby

may be hit by the w

ork flying off at great speed andm

ay suffer serious or even fatal injury. Kickback of

the workpiece m

ay have the following causes,

possibly in combination w

ith one another:•

The work sticking to the saw

blade because there is noriving knife or the riving knife used is too thin orincorrectly set.

•There is no rip fence (straight edge) or it is incorrectlyset. The w

ood can then get stuck between the m

ainguide and the rotating saw

blade.3.

Th

e rotatin

g saw b

lade b

reaksT

his may be caused by:

•Incorrect sharpening m

ethod.•

Saw blade fitted incorrectly.

•Incorrect w

orking procedure.•

Sawing m

aterial that is unsuitable for the saw blade.

4.E

lectrical systemM

etal parts becoming live and fire starting due to an

incorrect or faulty electrical system.

5.N

oise level

Excessive levels of noise can damage the hearing of

people who are regularly near a circular saw

table.6.

Harm

ful saw

du

stT

he production and circulation of sawdust can be

harmful to health. T

his is also true for sawing plastic

and glued wood w

orkpieces, since harmful vapours

may also be released in addition to dust.

MO

UN

TIN

G IN

ST

RU

CT

ION

S

AP

PL

ICA

TIO

NS

This saw

ing machine can be used for saw

ing wood up to

43 mm

thick.

AS

SE

MB

LE

OF

TH

E C

IRC

LE

SA

W T

AB

LE

Fig.1-2G

et the saw table and parts out of the box. Put the saw

table on a straight surface. Connect the extension table

on the left site of the saw table and m

ove the foots of theextension table dow

n. Move block (F) on the crossing of

the extension table and the saw table and tight screw

(E).

Powercraft

58

Powercraft

MA

LF

UN

CT

ION

S

Always disconnect the m

ains voltage from the

machine during m

aintenance and cleaning. Never

use water or inflam

mable liquids to clean the m

achine. Brushthe m

achine clean with a brush.

PE

RIO

DIC

MA

INT

EN

AN

CE

OF T

HE

SAW

BE

NC

HP

RE

VEN

TS U

NN

EC

ESSA

RY P

RO

BLE

MS!

In the event of the machine not w

orking properly, we

give below a num

ber of possible causes and the remedies

for them:

1.T

he electric m

oto

r is overh

eating.

•T

he motor is being overloaded because the

workpiece diam

eter is too large.Allow

the motor to cool dow

n.•

The cooling air slits in the m

otor are clogged with dirt.

Clean the cooling air slits.•

The w

orkpiece is being pushed too quickly againstthe saw

blade.Push the w

orkpiece slowly against the saw

blade.•

The m

otor is defective.Take the m

achine to your Ferm dealer for inspection

and/or repair.

2.M

achin

e do

es no

t wo

rk wh

en sw

itched

on

.•

The m

otor has been switched off by the therm

alprotection system

.Let the m

achine cool down and sw

itch it on again.•

Interruption in the mains connection.

Check mains connection for fracture.

•D

amaged sw

itch.Take the m

achine to your Ferm dealer for inspection

and/or repair.

3.It is d

ifficult to

mo

ve the w

ork in

a straight lin

ep

ast the saw

blad

e and

the kerf is irregu

lar.•

The saw

blade is bent or blunt.Replace the saw

blade.•

The rip fence is not fastened properly.

Clean the rip fence and fasten it securely.

4.T

he w

orkp

iece begin

s to vib

rate excessivelyd

urin

g sawin

g.•

The saw

blade is getting overheated or deformed.

Replace the saw blade.

MA

INT

EN

AN

CE

During m

aintenance and cleaning always rem

ovethe m

ains plug from the socket. N

ever use liquidsw

hen cleaning electrical parts of the saw bench.

Clean

ing

Keep the ventilation slots of the m

achine clean toprevent overheating of the engine. R

egularly clean them

achine housing with a soft cloth, preferably after each

use. Keep the ventilation slots free from

dust and dirt. Ifthe dirt does not com

e off use a soft cloth moistened

with soapy w

ater. Never use solvents such as petrol,

alcohol, amm

onia water, etc. T

hese solvents may

damage the plastic parts.

Lu

bricatio

nT

he machine requires no additional lubrication.

Fau

ltsShould a fault occur, e.g. after w

ear of a part, pleasecontact your local Ferm

dealer.In the back of this m

anual you find an exploded viewshow

ing the parts that can be ordered.

EN

VIR

ON

ME

NT

In order to prevent the machine from

damage during

transport, it is delivered in a sturdy packaging. Most of

the packaging materials can be recycled. T

ake thesem

aterials to the appropriate recycling locations.T

ake your unwanted m

achines to your local Ferm-

dealer. Here they w

ill be disposed of in anenvironm

entally safe way.

GU

AR

AN

TE

ET

he guarantee conditions can be found on the separatelyenclosed guarantee card.

We declare under our sole responsability that this product is in conform

ity with the follow

ing standards or standardized docum

ents

EN

-774, EN

50260-1, E

N55014-1, E

N55014-2,

EN

60335-2-29, EN

61000-3-2, EN

61000-3-3

in accordance with the regulations.

98/37/EE

C,

73/23/EE

C,

89/336/EE

C

from 01-03-2004

Oststrasse 11 - 13

50996 KÖ

LN

BR

DE. K

okQ

uality department

CE ıDECLARATION OF CONFORMITY (UK )

Powercraft

7

Tight the extension table and saw

table together on thebottom

with tw

o bolts (R) and nuts (Q

).

AS

SE

MB

LE

TH

E R

IP F

EN

CE

Fig.1M

ove screws (J &

K) on the fence. U

se screws (J) to

connect part (H) on the fence and use screw

(K) to

connect part (L) on the fence. Now

the rip fence is readyto m

ove on the extension table. Part (H) need be put in

to the glider of the extension table (if this is not goingeasy then turn the handhold part (I) counter clock w

iseand try it again). A

nd move part (L) of the rip fence on the

other site of the extension table (make sure that the site

of the table it between the tw

o metal parts of part (L)).

PR

OP

ER

US

E O

F T

HE

MA

CH

INE

’SF

UN

CT

ION

S

TU

RN

TH

E S

AW

MA

CH

INE

ON

/OF

FFig.1•

Push green button on switch box (A

) to switch the

machine on.

•Push red button on sw

itch box (A) to sw

itch them

achine off.

If the mains voltage is interrupted or the m

ains plug istaken out of the w

all socket, the machine w

illim

mediately be sw

itched off by the safety switch. If the

mains voltage then suddenly com

es back on, the sawing

machine w

ill not be switched on. It w

ill only be switched

on again when the green button is pressed.

AD

JUS

T S

AW

DE

PT

HFig.1•

Swing w

heel (B) clock wise to m

ake the saw depth

greater and counter clock wise to m

ake the sawcapacity sm

aller

AD

JUS

T S

AW

AN

GL

EFig.1•

Loose the knobs (C &

P) and turn wheel (D

) clockw

ise to make the angle greater and counter clock

wise to m

ake the angle smaller and after reached the

right angle tight knobs (C &

P).

AD

JUS

T R

IP F

EN

CE

Fig.1•

Loose knobs (I & M

) and move the rip fence to the

right distance from the saw

blade (see rulers on thetable) and tight the knobs again.

AD

JUS

T A

NG

LE

OF

MIT

RE

GA

UG

EFig.1•

Loose the knob (G) and m

ove the fence in the rightangle and tight knob (G

) again.

AD

JUS

T T

HE

EX

TE

NS

ION

TA

BL

EFig.1•

Adjust foots (N

) of the extension by turning themuntil the extension table strait w

ith the saw table,

after adjust tight the nuts upward.

SA

W B

LA

DE

SE

LE

CT

ION

Select a saw blade that conform

s to standard EN-847.

Make sure that the teeth are in good condition and

sharp. This w

ill give a better saw cut and enable you to

work faster.

CH

AN

GE

SA

W B

LA

DE

Disconnect the circular saw

table from m

ain power

before you change the saw blade!

Fig.3•

Lose Screw (T

) and take the protection guard (partS) of.

• Lose Screw

s (V) (in total 6 peaces) and take the inlay

(U) of.

• Lose screw

s (X) and push the cap (W

) little up andopen it.

• Stick the cam

spanner (Y) from

top in, parallel with

the saw blade and m

ake sure that the points of thecam

spanner are in the holes of the flange.•

Lose nut (Z) and take the nut and flange of.

• T

ake the old saw blade of and put the new

saw blade

on with the arrow

of the saw blade counter clock w

ise.•

Put the flange back on the saw spindle and tight the

nut (Z) w

ell.•

Close cap (W

) and tight screws (X

).•

Put the inlay (U) back and tight screw

s (V) (6 peaces).

• Install the protection guard (S) and tight screw

(T)

(make sure that nut H

is back on the right placebefore tight screw

(T)).

• M

ake sure every thing is installed properly beforeconnect the circular saw

table back on the main

power!

DU

ST

EX

TR

AC

TO

RFig.1T

he saw bench has a connector for a dust extractor (O

).C

onnecting a dust extractor hose with an inside

diameter of 31 m

m to this connector gives you a perfect

dust extraction system w

hile sawing.

US

ING

TH

E M

AC

HIN

E

SA

WIN

GFig.1-3

Take care that your hands do not get too close tothe saw

blade during sawing.

To saw

, proceed as follows:

•U

ndo the two screw

s in the rip fence at the side ofthe table.

•Set the rip fence to the size you require.

•R

e-tighten the screws.

•Set the saw

guard (S) to the correct height.•

Switch the m

achine on.•

Press the work slow

ly and with the m

inimum

ofpressure against the saw

blade.•

When the end of the w

ork approaches the saw blade,

use a push stick to feed the work further. U

se thepush stick from

the start when feeding short

workpieces.

•Sw

itch the machine off.

6Pow

ercraft