transform tdc 2000 data hiway to experion pks while retaining graphics, applications and wiring
TRANSCRIPT
Transform TDC 2000 Data Hiway to Experion PKS while retaining graphics, applications and wiring Jack Lobingier and Marjorie Ochsner
2 © 2015 Honeywell International All Rights Reserved
Continuous Innovation
• Modernize ‒ Optimize TCO ‒ Higher Reliability and
Integrity ‒ Interoperable
Operations and Engineering
‒ Improve Performance and Business Results
• Protect ‒ Existing Production ‒ Intellectual Property Applications Graphics System Namespace Application
Relationships
• Limit Risk & Maintain Safety – Stepwise – On Process – Retain Operator
Experience, Procedures – Standard Operating
Environment – Leverage Infrastructure
Lets You Focus on Improvements
3 © 2015 Honeywell International All Rights Reserved
Opportunity to Optimize Modernization
PI20118.71
PSI
TI201280.03
FFC201
4608.23BPD
LC20425%
LI21485%
FC2141308.29
BPD
FC23413.29KBPD
PC10615.73PSIG
PC10518.70PSIG
TI21389.03
F
TI223440.06
F
AI241320.78AMPS
D200
T203
T200
E209 E210
C205
P211
P212P210
P209
TI202281.53DEGF TI203
200.09DEGF
LI22495%
NAPHTHA
VRU
FLARE
SOURWTR
SLOP
CSR
CWSFUELGAS
FI226400.312MSCFD
PI11510.77PSIG
FI204000.00
MSCFD
T200 FRAC OVRHD
T200 TEMPS1-281.53 DEGF2-280.03 DEGF3-271.89 DEGF4-266.00 DEGF5-255.44 DEGF6-254.99 DEGF7-266.92 DEGF
50%
100%
0%85%
15%
65%
4 © 2015 Honeywell International All Rights Reserved
TDC/TPS Evolution to Experion
History Module
Network Interface Module Hiway Gateway
Application Module
ACE-T / E-APP Experion Server -TPS
HPM
Logic Manager
Basic Controller
C300 C300
Safety Manager
Experion Orion Console Experion Station –TPS
GUS Application
Level 2 Switch Local Control Network
Fault Tolerant Ethernet
C300-UHIO
ELMM
EHPM Universal Control Network
Basic Hiway
ENIM EHB
Control Firewall
5 © 2015 Honeywell International All Rights Reserved
TDC/TPS Evolution to Experion (Cont’d)
History Module Application Module
ACE-T / E-APP Experion Server -TPS
C300 C300
Safety Manager
Level 2 Switch Local Control Network
Fault Tolerant Ethernet
ELMM
EHPM
ENIM EHB
Control Firewall
Experion Orion Console Experion Station –TPS
GUS Application
C300-UHIO
Peer-to-Peer Below the Firewall
FTE Data Access Offloads the LCN
Incremental Hiway Modernization
7 © 2015 Honeywell International All Rights Reserved
Steps to Transform Your Hiway
• Upgrade to PCUS or TPS-connected Nodes using ETN ‒ Sustainable Hardware ‒ Virtualize
• Add C300 using UHIO • Prepare for Experion Control
‒ Retain Field Wiring ‒ Retain Cabinets ‒ Change Power Supply ‒ Check Grounding
• Use EHB to upgrade Hiway Gateway • Hot Cutover One Basic Controller at
a Time ‒ Install UHIO
8 © 2015 Honeywell International All Rights Reserved
Solutions for Hiway Migration
• Experion Hiway Bridge (EHB) ‒ Retain native graphics and advanced control applications ‒ Leverage Existing Products – HG; ENIM; C300
Hiway Gateway
9 © 2015 Honeywell International All Rights Reserved
Solutions for Hiway Migration
• Universal Hiway I/O (UHIO) ‒ Migrate Hiway to C300 while retaining wiring and cabinets
Single C300 and CF9 for the first CB UIO is optional redundant
10 © 2015 Honeywell International All Rights Reserved
Solutions for Hiway Migration (Cont’d)
• Universal Hiway I/O (UHIO) Redundant C300 and CF9
Additional UIO for second CB is optional redundant
11 © 2015 Honeywell International All Rights Reserved
Solutions for Hiway Migration (Cont’d)
• Universal Hiway I/O (UHIO)
Only additional UIO for the third CB (and fourth CBs)
Connection is to the first C300
12 © 2015 Honeywell International All Rights Reserved
Solutions for Hiway Migration (Cont’d)
• Universal Hiway I/O (UHIO)
Cabinet after migration to C300 and UIO
13 © 2015 Honeywell International All Rights Reserved
Solutions for Hiway Migration (Cont’d)
• Hiway Power Supply Replacement ‒ Use existing Series C power supply
Replaces Existing Power Supply
14 © 2015 Honeywell International All Rights Reserved
Services to Protect Investments
• Control Match Services ‒ Tool to extract and convert control strategies from legacy
controllers to C300 and EHPM
15 © 2015 Honeywell International All Rights Reserved
Hot Cutover Process
CB/EC Interim Controller Standby Manual
UHIO
Start Reserve Control Duration ~10-20 minutes
End
Native Window or GUS for Operations
Native Window or GUS for Operations
HMIWeb or Native Window or GUS for Operations
Teaming Honeywell Expertise, New UHIO, EHB and Legacy Products
16 © 2015 Honeywell International All Rights Reserved
•Footprint matches existing consoles
•Fully redundant including power, screens, computers and keyboards no single point of fail
•Re-use of existing displays – SafeView change only for large screen transition
Upgrade to Orion Console
Orion (1 Console)
17 © 2015 Honeywell International All Rights Reserved
Unchain TPS Nodes from PCI
LCN Chassis
ETNI Cisco Switch Virtual Machine
Emulators
FTE I/O LCN I/O
LCN
K4LCN
Module Bus FTE FTE
ETN/IO
K4
ETNI ETN Replaces LCNP4
LCN or Dell Cabinet
• Enhanced TPS Node (ETN) New in Experion R431
• Remote Location Flexibility • Virtual or Physical
18 © 2015 Honeywell International All Rights Reserved
Choice of where to mount the ETNI
Leave it in your Stations • Easy option for
Migrating a Universal Station
• Replace EPDG IO with ETNI
• Great option for virtualizing stations
Move them to the instrumentation room in Either LCN or Dell Cabinet • Consolidate LCN runs • Reduce heat/power in
control room
19 © 2015 Honeywell International All Rights Reserved
TPS Merges into Experion
C300
Safety Manager
Vision
EHPM Experion Station
Fault-tolerant Ethernet
TPS Components Gradually Melt into Experion
ELMM
20 © 2015 Honeywell International All Rights Reserved
Summary
• Flexible Solutions You Can Live With and Grow With… ‒ Secure, well-planned modernization path for Hiway users ‒ Migrations tailored to unique site requirements ‒ No need to “rip and replace” existing control systems ‒ Protect intellectual property ‒ Retain physical assets ‒ Leverage the value of
technology investments
21 © 2015 Honeywell International All Rights Reserved
More Continuous Innovation! • Technology Sessions – Monday Afternoon
‒ Evolution of Process Control Networks Within the Unified TPS/Experion Control Environment
‒ Enable Integration and Virtualization with Enhanced TPS Upgrade Solutions ‒ Transform TDC 2000 Data Hiway to Experion PKS While Retaining Graphics,
Applications and Wiring
• Migration Roundtable Tuesday 1:50pm – 2:50pm
• Live Demo Sessions - Freesia Room ‒ Migrate from C200 to C300
Tuesday June 23 @ 9am; Wednesday June 24 @ 11:30am
‒ Migrate from Hiway to C300 Hotcutover (Also features the ETN!) Tuesday June 23 @ 11am; Wednesday June 24 @ 9:30am
• Service Advisory Council – Tuesday 3:10pm Grand Oaks Ballroom ‒ Solution Enhancement & Support Program (SESP) ‒ Leveraging Mobility Technologies to Improve System Performance
• Migration Training Thursday 1pm
22 © 2015 Honeywell International All Rights Reserved
Come See More Continuous Innovation
in the Demo Room!
23 © 2015 Honeywell International All Rights Reserved
Thank You