transform tdc 2000 data hiway to experion pks while retaining graphics, applications and wiring

2015 Honeywell Users Group

Europe, Middle East and Africa

Transform TDC 2000 Data Hiway to Experion PKS While

Retaining Graphics, Applications and Wiring

Jazeem Mohammed, Honeywell

2 © 2015 Honeywell International All Rights Reserved

Continuous Innovation

• Modernize ‒ Optimize TCO

‒ Higher Reliability and

Integrity

‒ Interoperable

Operations and

Engineering

‒ Improve Performance

and Business Results

• Protect ‒ Existing Production

‒ Intellectual Property

Applications

Graphics

System Namespace

Application

Relationships

• Limit Risk & Maintain

Safety

– Stepwise

– On Process

– Retain Operator

Experience, Procedures

– Standard Operating

Environment

– Leverage Infrastructure

• Lets you Focus on Improvements


Opportunity to Optimize Modernization

PI201

18.71

PSI

TI201

280.03

FFC201

4608.23

BPD

LC204

25

%

LI214

85

%

FC214

1308.29

BPD

FC234

13.29

KBPD

PC106

15.73

PSIG

PC105

18.70

PSIG

TI213

89.03

F

TI223

440.06

F

AI241

320.78

AMPS

D200

T2

03

T200

E209E210

C205

P211

P212P210

P209

TI202

281.53

DEGF TI203

200.09

DEGF

LI224

95

%

NAPHTHA

VRU

FLARE

SOUR

WTR

SLOP

CSR

CWS

FUEL

GAS

FI226

400.312

MSCFD

PI115

10.77

PSIG

FI204

000.00

MSCFD

T200 FRAC OVRHD

T200 TEMPS1-281.53 DEGF

2-280.03 DEGF

3-271.89 DEGF

4-266.00 DEGF

5-255.44 DEGF

6-254.99 DEGF

7-266.92 DEGF

50%

100%

0%85%

15%

65%


TDC/TPS Evolution to Experion

History Module

Network Interface Module

Hiway Gateway

Application Module

ACE-T / E-APP Experion Server -TPS

HPM

Logic Manager

Basic Controller

C300 C300

Safety Manager

Experion Orion Console

Experion Station –TPS

GUS Application

Level 2 Switch Local Control Network

Fault Tolerant

Ethernet

C300-UHIO

ELMM

EHPM Universal

Control

Network

Basic

Hiway

ENIM EHB

Control

Firewall


TDC/TPS Evolution to Experion (Cont’d)

History Module Application Module

ACE-T / E-APP Experion Server -TPS

C300 C300

Safety Manager

Level 2 Switch Local Control Network

Fault Tolerant

Ethernet

ELMM

EHPM

ENIM EHB

Control

Firewall

Experion Orion Console

Experion Station –TPS

GUS Application

C300-UHIO

Peer-to-Peer

Below the Firewall

FTE Data Access

Offloads the LCN

2015 Honeywell Users Group

Europe, Middle East and Africa

Incremental Hiway Modernization


Steps to Transform Your Hiway

• Upgrade to PCUS or TPS-connected

Nodes using ETN ‒ Sustainable Hardware

‒ Virtualized

• Add C300 using UHIO

• Prepare for Experion Control ‒ Retain Field Wiring

‒ Retain Cabinets

‒ Change Power Supply

‒ Check Grounding

• Use EHB to upgrade Hiway Gateway

• Hot Cutover One Basic Controller at

a Time ‒ Install UHIO


Solutions for Hiway Migration

• Experion Hiway Bridge (EHB) ‒ Retain native graphics and advanced control applications

‒ Leverage Existing Products – HG; ENIM; C300

Hiway Gateway


Solutions for Hiway Migration

• Universal Hiway I/O (UHIO) ‒ Migrate Hiway to C300 while retaining wiring and cabinets

Single C300 and CF9 for the first CB

UIO is optional redundant


Solutions for Hiway Migration (Cont’d)

• Universal Hiway I/O (UHIO)

Redundant C300 and CF9

Additional UIO for second CB is optional

redundant




Only additional UIO for the third CB (and fourth CBs)

Connection is to the first C300




Cabinet after migration to

C300 and UIO



• Hiway Power Supply Replacement ‒ Use existing Series C power supply

Replaces Existing Power Supply


Services to Protect Investments

• Control Match Services ‒ Tool to extract and convert control strategies from legacy

controllers to C300 and EHPM


Hot Cutover Process

CB/EC Interim Controller Standby

Manual

UHIO

Start Reserve Control Duration ~10-20

minutes

End

Native Window or

GUS for Operations

Native Window or

GUS for

Operations

HMIWeb or Native

Window or GUS for

Operations

Teaming Honeywell Expertise, New UHIO, EHB and Legacy Products


•Footprint matches existing

consoles

•Fully redundant including

power, screens, computers and

keyboards no single point of fail

•Re-use of existing displays –

SafeView change only for large

screen transition

Upgrade to Orion Console

Orion (1 Console)


Unchain TPS Nodes from PCI

LCN Chassis

ETNI Cisco Switch Virtual Machine

Emulators

FTE I/O LCN I/O

LCN

K4LCN

Module Bus FTE

FTE

ETN/IO

K4

ETNI

ETN Replaces LCNP4

LCN or Dell Cabinet

• Enhanced TPS Node (ETN) New in Experion

R431

• Remote Location Flexibility

• Virtual or Physical


Choice of where to mount the ETNI

Leave it in your Stations

• Easy option for

Migrating a Universal

Station

• Replace EPDG IO

with ETNI

• Great option for

virtualizing stations

Move them to the

instrumentation room in

Either LCN or Dell

Cabinet

• Consolidate LCN runs

• Reduce heat/power in

control room


TPS Merges into Experion

C300

Safety Manager

Vision

EHPM Experion Station

Fault-tolerant Ethernet

TPS Components Gradually Melt into Experion

ELMM


Summary

• Flexible Solutions You Can Live With and Grow With… ‒ Secure, well-planned modernization path for Hiway users

‒ Migrations tailored to unique site requirements

‒ No need to “rip and replace” existing control systems

‒ Protect intellectual property

‒ Retain physical assets

‒ Leverage the value of

technology investments


More Continuous Innovation!

• Technology Sessions – Monday Afternoon ‒ Evolution of Process Control Networks Within the Unified TPS/Experion Control

Environment

‒ Enable Integration and Virtualization with Enhanced TPS Upgrade Solutions

‒ Transform TDC 2000 Data Hiway to Experion PKS While Retaining Graphics,

Applications and Wiring

• Migration Roundtable Tuesday 1:50pm – 2:50pm

• Live Demo Sessions - Freesia Room ‒ Migrate from C200 to C300

Tuesday June 23 @ 9am; Wednesday June 24 @ 11:30am

‒ Migrate from Hiway to C300 Hot Cutover (Also features the ETN!)

Tuesday June 23 @ 11am; Wednesday June 24 @ 9:30am

• Service Advisory Council – Tuesday 3:10pm Grand Oaks Ballroom ‒ Solution Enhancement & Support Program (SESP)

‒ Leveraging Mobility Technologies to Improve System Performance

• Migration Training Thursday 1pm


Come See More

Continuous Innovation

in the Demo Room!


Thank You